Owner’s Manual
5.5 Horsepower
2400 PSI
2.2 GPM
PRESSURE WASHER
Model No.
919.672240
•Safety Guidelines
•Assembly
•Operation
•Maintenance
•Storage
•Troubleshooting
•Repair Parts
CAUTION: Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sold by Sears Canada, Inc. Toronto, Ont. M5B 2B8
D25083 Rev. 0 12/6/01
TABLE OF CONTENTS
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SPECIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SAFETY GUIDELINESDEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . .3 IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .3-7
BOX CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-14 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-17 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19 TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-21 REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-38
HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . .Back Cover
WARRANTY
FULL ONE YEAR WARRANTY ON PRESSURE WASHERS
If this pressure washer fails due to a defect in material or workmanship within one year from the date of purchase, RETURN IT TO THE NEAREST SEARS SERVICE CENTER THROUGHOUT CANADA AND SEARS WILL REPAIR IT, FREE OF CHARGE.
If this pressure washer is used for commercial or rental purposes, the warranty will apply for ninety days (90) from the date of purchase.
This Craftsman pressure washer warranty gives you specific legal rights and you may have other rights which vary from province to province.
Sears Canada, Inc., Toronto, Ont. M5B 2B8
D25083 |
2- ENG |
SPECIFICATION CHART
Model No. |
919-672240 |
Pressure Washer |
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Pressure |
2400 PSI |
Flow Rate |
2.2 GPM |
Cleaning Units (PSI x GPM) |
5280 |
Engine |
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RPM |
3600 |
Rated Horsepower |
5.5 |
Spark Plug Gap |
.030” (0.76mm) |
Gasoline Capacity |
.29 gallons (1.1 liters) |
Oil .58 quarts ( .55 liters) capacity |
SAE 30 weight |
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read and understand the manual and pay attention to these symbols.
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tially hazardous sit- |
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uation which, if not avoided, could |
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10/2/97 |
Read Operator’s Manual. Do not operate equipment until you have read Operator’s Manual for Safety, Assembly, Operation, and
Maintenance Instructions.
This product may not be equipped with a spark arresting muffler. If the product is not equipped and will be used around flammable materials, or on land covered with materials such as agricultural crops, forest,
brush, grass, or other similar items, then an approved spark arrester must be installed and is legally required in the state of California. It is a violation of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources Code, unless the engine is equipped with a spark arrester, as defined in section 4442, and maintained in effective working order. Spark arrester are also required on some U.S. Forest Service land and may also be legally required under other statutes and ordinances.
Engine exhaust contains chemicals known, in certain quantities, to cause cancer, birth defects or other reproductive harm.
3- ENG |
D25083 |
IMPORTANT SAFETY INSTRUCTIONS
HAZARD
RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN |
HOW TO PREVENT IT |
•Spilled gasoline and it’s vapors can become ignited from cigarette sparks, electrical arcing, exhaust gases, and hot engine components such as the muffler.
•Heat will expand fuel in the tank which could result in spillage and possible fire explosion.
•Operating the pressure washer in an explosive environment could result in a fire.
•Materials placed against or near the pressure washer can interfere with its proper ventilation features causing overheating and possible ignition of the materials.
•Muffler exhaust heat can damage painted surfaces, melt any material sensitive to heat (such as siding, plastic, rubber, or vinyl), and damage live plants.
•Improperly stored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons.
•Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of flammable solvent with this product could result in serious injury or death.
•Shut off engine and allow it to cool before adding fuel to the tank.
•Use care in filling tank to avoid spilling fuel. Move pressure washer away from fueling area before starting engine.
•Keep maximum fuel level ½” below top of tank to allow for expansion.
•Operate and fuel equipment in well ventilated areas free from obstructions. Equip areas with fire extinguishers suitable for gasoline fires.
•Never operate pressure washer in an area containing dry brush or weeds.
•Always keep pressure washer a minimum of four feet away from surfaces (such as houses, automobiles, or live plants) that could be damaged from muffler exhaust heat.
•Store fuel in an OSHA approved container, in a secure location away from work area.
•Do not spray flammable liquids
HAZARD
RISK TO BREATHING
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WHAT CAN HAPPEN |
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HOW TO PREVENT IT |
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Breathing exhaust fumes will cause seri- |
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Operate pressure washer in a well venti- |
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ous injury or death. |
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lated area. Avoid enclosed areas such |
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as garages, basements ,etc. |
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Never operate unit in a location occu- |
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pied by humans or animals. |
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Some cleaning fluids contain substances |
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Use only cleaning fluids specifically rec- |
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which could cause injury to skin, eyes, or |
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ommended for high pressure washers. |
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lungs. |
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Follow manufacturers recommenda- |
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tions.Do not use chlorine bleach or any |
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other corrosive compound |
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D25083 |
4- ENG |
HAZARD
RISK OF UNSAFE OPERATION
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WHAT CAN HAPPEN |
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HOW TO PREVENT IT |
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Unsafe operation of your pressure |
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Become familiar with the operation and |
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washer could lead to serious injury or |
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controls of the pressure washer. |
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death to you or others. |
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Keep operating area clear of all persons, |
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pets, and obstacles. |
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Do not operate the product when |
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fatigued or under the influence of alco- |
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hol or drugs. Stay alert at all times. |
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Never defeat the safety features of this |
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product. |
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Do not operate machine with missing, |
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broken, or unauthorized parts. |
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Never leave wand unattended while unit |
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is running. |
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If proper starting procedure is not fol- |
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If engine does not start after two |
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lowed, engine can kickback causing |
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pulls, squeeze trigger of gun to |
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serious hand and arm injury. |
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relieve pump pressure. Pull starter |
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cord slowly until resistance is felt. |
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Then pull cord rapidly to avoid kick- |
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back and prevent hand or arm injury. |
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The spray gun/wand is a powerful clean- |
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Keep children away from the pressure |
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ing tool that could look like a toy to a |
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washer at all times. |
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child. |
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Reactive force of spray will cause |
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Do not overreach or stand on an unsta- |
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gun/wand to move, and could cause the |
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ble support. Grip gun/wand firmly with |
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operator to slip or fall, or misdirect the |
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both hands. Expect the gun to kick |
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spray. Improper control of gun/wand can |
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when triggered. |
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result in injuries to self and others. |
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HAZARD |
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RISK OF ELECTRICAL SHOCK |
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WHAT CAN HAPPEN |
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HOW TO PREVENT IT |
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• Spray directed at electrical outlets or |
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Unplug any electrically operated product |
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switches, or objects connected to an |
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before attempting to clean it. Direct |
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electrical circuit, could result in a fatal |
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spray away from electric outlets and |
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electrical shock. |
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switches. |
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5- ENG |
D25083 |
HAZARD
RISK TO FLUID INJECTION
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WHAT CAN HAPPEN |
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HOW TO PREVENT IT |
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Your washer operates at fluid pressures |
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Never place hands in front of nozzle. |
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and velocities high enough to penetrate |
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Direct spray away from self and others. |
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human and animal flesh, which could |
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Make sure hose and fittings are tight- |
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result in amputation or other serious |
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ened and in good condition. Never |
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injury. Leaks caused by loose fittings or |
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hold onto the hose or fittings during op- |
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worn or damaged hoses can result in |
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eration. |
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injection injuries. DO NOT TREAT FLUID |
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Do not allow hose to contact muffler. |
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INJECTION AS A SIMPLE CUT! See a |
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Never attach or remove wand or hose |
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physician immediately! |
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fittings while system is pressurized. |
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Use only hose and high pressure |
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accessories rated for pressure higher |
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than your pressure washer's p.s.i. |
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Relieve system pressure before at- |
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To relieve system pressure, shut off |
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tempting maintenance or disassembly |
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engine, turn off water supply, and pull |
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of equipment. |
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gun trigger until water stops flowing. |
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HAZARD
RISK OF CHEMICAL BURN
WHAT CAN HAPPEN |
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HOW TO PREVENT IT |
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• Use of acids, toxic or corrosive chemi- |
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Do not use acids, gasoline, kerosene, or |
cals, poisons, insecticides, or any kind |
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any other flammable materials in this |
of flammable solvent with this product |
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product. Use only household deter- |
could result in serious injury or death. |
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gents, cleaners and degreasers recom- |
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mended for use in pressure washers. |
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Wear protective clothing to protect eyes |
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and skin from contact with sprayed |
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materials. |
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Do not use chlorine bleach or any other |
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corrosive compound. |
D25083 |
6- ENG |
HAZARD
RISK OF HOT SURFACES
WHAT CAN HAPPEN |
HOW TO PREVENT IT |
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• Contact with hot surfaces, such as |
• During operation, touch only the control |
engines exhaust components, could |
surfaces of the pressure washer. Keep |
result in serious burn. |
children away from the pressure washer |
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at all times. They may not be able to |
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recognize the hazards of this product. |
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HAZARD
RISK OF INJURY AND PROPERTY
DAMAGE WHEN TRANSPORTING
OR STORING
WHAT CAN HAPPEN |
HOW TO PREVENT IT |
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• Fuel or oil can leak or spill and could |
• If pressure washer is equipped with a |
result in fire or breathing hazard, serious |
fuel shut-off valve, turn the valve to the |
injury or death can result. Fuel or oil |
off position before transporting to avoid |
leaks will damage carpet, paint or other |
fuel leaks. If pressure washer is not |
surfaces in vehicles or trailers. |
equipped with a fuel shut-off valve, drain |
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the fuel from tank before transporting. |
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Only transport fuel in an OSHA |
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approved container. Always place pres- |
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sure washer on a protective mat when |
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transporting to protect against damage |
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to vehicle from leaks. Remove pressure |
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washer from vehicle immediately upon |
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arrival at your destination. |
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The powerful spray from your pressure washer is capable of causing damage to surfaces such as wood, glass, automobile paint, auto
striping and trim, and delicate objects such as flowers and shrubs. Before spraying, check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of the spray. Avoid the use of the concentrated spray stream except for very strong surfaces like concrete and steel.
Operating without flow of water will result in equipment damage. Operating the pressure washer with water supply shutoff will void your warranty. You should never run this pressure washer for more than 2 minutes without pulling the trigger to allow cool water to enter the pump and the heated (recirculated) water to exit.
7- ENG |
D25083 |
BOX CONTENTS
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Knobs |
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English/ |
Part No. |
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16471 |
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French |
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Operator’s |
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Manual |
Saddle |
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Bolts Part |
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No. D23196 |
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Nozzle Cleaning |
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Engine Frame and |
Handle |
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Kit |
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Allen Wrench Part No. 16797 |
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Wheel Assembly |
Part No. D22316 |
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Cleaning Tool Part No. NCT001 |
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Bagged Parts |
High Pressure |
Chemical Hose |
Hose |
Part No. H140 |
Part No. D22166 |
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Spray Gun
Part No. 17780
Accessories Panel Part No. D25081
with Screws Part No. D22901
Engine Oil
Multi-Reg Wand
Part No. 16395
ASSEMBLY
1.Place handle assembly onto frame and connect handle to frame.
2.Connect wand to gun. Tighten securely.
3.Attach high pressure hose to gun. Tighten securely.
D25083 |
8- ENG |
5. To Assemble Accessories Panel |
Screws |
a.Remove top screws on handle assembly.
b.Loosen bottom screws on
handle assembly.
Remove
Loosen
d. Place screws (removed earlier) into the top holes and secure accessories panel assembly to handles. Do not overtighten.
c.Place grooves in accessories panel assembly onto screws and slide panel assembly into place.
9- ENG |
D25083 |
OPERATION
Know Your Pressure Washer
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
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Chemical |
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Choke |
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Hose |
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High |
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Control |
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Spray |
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Pressure |
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Throttle |
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Gun |
Hose |
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Control |
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Hand |
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Grip |
Air Filter |
Fuel Valve |
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Engine |
Lever |
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Multi-Reg |
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Wand |
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High |
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Pressure |
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Pump |
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PRESSURE WASHER
High Pressure Pump (located inside the shroud): Increases the pressure of the water supply.
Engine: Drives the high pressure pump.
High Pressure Hose: Carries the pressurized water from the pump to the gun and wand.
Spray Gun: Connects with wand to control water flow rate, direction, and pressure.
Multi-Reg Wand: Has a spray nozzle which adjust from a pencil stream (0°) to a wide angle fan spray (40°). The spray can be adjusted by twisting the nozzle clockwise and/or counterclockwise. Also, the high and low pressure settings can be controlled by moving the nozzle in and out. See Operation section.
Chemical Hose: Allows cleaners or cleaning solvents to be mixed with the pressurized water stream. See How To Siphon Chemicals/Cleaning Solvents in Operation section of this manual.
ENGINE
Choke Control: Opens and closes the choke valve in carburetor.
Throttle Control Lever: Controls engine speed.
Starter Grip: Pulling starter grip operates recoil starter to crank engine.
Fuel Valve Lever: Opens and closes connection between fuel tank and carburetor.
D25083 |
10ENG |
PRESSURE WASHER TERMINOLOGY
NOTE: Become familiar with this terminology before operating.
PSI: Pounds per Square Inch. The unit of measure for water pressure. Also used for air pressure, hydraulic pressure, etc.
GPM: Gallons Per Minute. The unit of measure for the flow rate of water through the pressure washer.
CU: Cleaning Units. GPM multiplied by PSI.
Bypass Mode: In Bypass Mode, the pump is recirculating water because the trigger of the spray gun is not pulled. If unit is left in bypass mode for more than two (2) minutes, the water temperature will rise to a dangerous level and damage internal components of the pump.Any damage to pump due to these causes will not be covered under warranty.
DO NOT allow your unit to operate in
bypass mode for more than two minutes at any time. Overheating of pump can cause damage to pump.
Thermal Relief Valve: In an effort to prevent damage, pumps are equipped with a thermal relief valve. This valve will open when the temperature inside the pump rises too high. This valve will then release a gush of water in an effort to lower the temperature inside the pump. Immediately after this occurs, the valve will close.
Chemical Injection: Feeds cleaning agents into the pump to mix with the pressurized water and help in cleaning.
Water Supply: All pressure washers must have a source of water. The minimum requirements for a water supply are 20 PSI and 5 gallons per minute.
HOW TO USE
IMPORTANT: Read and understand how to use the pressure washer before operating.
TO ADJUST PRESSURE
The pressure setting is preset at the factory to achieve optimum pressure and cleaning. If you need to lower the pressure, it can be accomplished by these methods.
1.Back away from the surface to be cleaned. The further away you are, the less the pressure will be on the surface to be cleaned.
2.Reduce the speed of the gasoline engine (RPM). Slow the engine down and the water pressure will go down with it.
DO NOT attempt to increase pump
pressure. A higher pressure setting than the factory set pressure may damage pump.
TO USE WAND
Your pressure washer is equipped with a multi-reg wand with both high and low pressure settings. The high pressure setting is for cleaning and rinsing, the low pressure setting is for applying chemicals or cleaning solutions to surfaces.
Risk of injection or injury to person. Do not direct discharge stream toward
persons, unprotected skin, eyes, or towards any pets or animals. Serious injury can occur.
For high pressure operation, pull back the nozzle of the multi-reg wand as shown.
11ENG |
D25083 |
The nozzle at the end of the multi-reg wand can be rotated to change the high pressure spray pattern from a narrow jet to a 40º fan shape, as shown. Markings have been placed on the nozzle to help you select the spray pattern.
40º fan spray
narrow jet stream
For low pressure operation, extend the nozzle of the multi-reg wand as shown.
TO SIPHON CHEMICALS/CLEANING SOLVENTS
Siphoning chemicals or cleaning solvents is a low pressure operation.
NOTE: Use only soaps and chemicals designed for pressure washer use. Do not use bleach.
1.Press chemical hose onto barbed fitting located near high pressure hose connection of pump as shown.
Barb fitting
2.Place other end of chemical hose with filter on it into container holding chemical/cleaning solution.
3.Set multi-reg nozzle to low pressure setting, see How To Use Wand paragraph in this section.
4.After use of chemical, siphon clean water through chemical hose to rinse it and pump clean. Chemicals which remain in pump can damage it. Damage to pump due to chemicals will not be cov-
ered under warranty.
NOTE: Chemicals and soap will not siphon when wand is in the high pressure setting.
TO SHUT DOWN
IMPORTANT: Read and understand how to shut down the pressure washer before operating.
1.If you have siphoned chemicals, siphon a bucket of clean water through the chemical hose. NOTE: Failure to do so will cause damage to the pump.
2.Turn engine off by placing the throttle control in the OFF position.
NOTE: NEVER turn the water off with the engine running.
3.Turn the fuel valve to the OFF position if engine will not be restarted soon.
4.Turn water source off.
5.Pull trigger on spray gun to relieve any water pressure in hose or spray gun.
6.See Storage section in this manual for proper storage procedures.
D25083 |
12ENG |
BEFORE STARTING
Read and understand all Important Safety Instructions in the front of this manual and the following Cautions and Warnings before starting the pressure washer.
Filler cap/dipstick
•Never fill fuel tank completely. Fill tank to 1/2" below bottom of filler neck to provide space for fuel expansion. Wipe any fuel spillage from engine and equipment before starting engine.
•Never fill fuel tank indoors. Never fill fuel tank when engine is running or hot. Do not smoke when filling fuel tank.
•Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
•Never turn water supply off while pressure washer engine is running or damage to pump will result.
•DO NOT use hot water, use cold water only.
•DO NOT stop spraying water for more than two minutes at a time.
1.Add fresh high quality unleaded gasoline with a pump octane rating of 86 or higher. Do not overfill. Wipe up spilled fuel before starting the engine.
2.Remove filler cap/dipstick and add engine oil (supplied) to engine. NOTE: There will be a slight amount of oil in the engine from factory testing. Always check oil level before each startup.
3.Verify the filter screen is in water inlet of pump, as shown.
Filter Screen
4.Connect high pressure hose to pump outlet.
5.Connect water source to pump inlet.
NOTE: Water source must provide a minimum of 5 gallons per minute at 20 p.s.i.
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Water |
High |
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Pressure |
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Source |
Hose |
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6.If you are applying a chemical or cleaning solution, See How To
Siphon Chemicals/Cleaning Solvents in Operation section of this manual.
7.Turn water source on.
NOTE: Make sure water supply is turned on.
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8.Turn fuel valve to the ON position, 1/4 turn counterclockwise.
9.Move the choke control lever to the CHOKE ON position and the throttle control to the FAST
position. NOTE: No choke is needed to start a warm engine.
Choke
Control
Throttle
Control
Fuel Valve Knob
10.Pull starter grip slowly until you feel resistance, then pull briskly. Return starter grip gently. Pull rope with a rapid full arm stroke. Let rope rewind slowly. Repeat if necessary.
If the engine does not start after two pulls, pull the trigger to relieve the
pressure.
11.If the choke was used to start the engine, move the choke lever to the OFF position.
12.Depress trigger on gun to start water flow. Release trigger to stop water flow.
13.Adjust nozzle spray for the task being performed. See How To Use Wand instructions in this section.
DO NOT let hoses come in contact
with very hot engine muffler during or immediately after use of your pressure washer.
MAINTENANCE
WHEN PERFORMING MAINTENANCE, YOU MAY BE EXPOSED TO HOT SURFACES, WATER PRESSURE, MOV-
ING PARTS, OR FIRE RESULTING IN DEATH. BEFORE PERFORMING ANY MAINTENANCE OR REPAIR, DISCONNECT SPARK PLUG WIRE, LET ENGINE COOL AND RELEASE ALL WATER PRESSURE. THE ENGINE CONTAINS FLAMMABLE FUEL. DO NOT SMOKE OR WORK NEAR OPEN FLAMES WHILE PERFORMING MAINTENANCE.
To ensure efficient operation and longer life of your pressure washer, a routine maintenance schedule should be prepared and followed. If the pressure washer is used in unusual conditions, such as high-temperatures or dusty conditions, more frequent maintenance checks will be required.
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