Craftsman 113.24181 User Manual

0 (0)

owners manual

MODEL NO.

113.24181

Serial

Number

Model and serial number may be found at the rear

of the base.

You should record both model and serial number in a safe place for future use.

CAUTION:

Read GENERAL and ADDITIONAL

SAFETY

INSTRUCTIONS carefully

CRAFTSMAN.

12-INCH MOTORIZED TABLE SAW

assembly

operating

repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.

Part No. 62597

FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAWS

If within one year from the date of purchase, this Craftsman Table Sae fails due to a defect in material or workmanship. Sears will repair it, free of charge.

Warranty service is available by simply contacting the

nearest Sears store or Service Center

throughout

the

United States.

 

 

 

This warranty gives you specific legal rights, and you

may also have other rights which vary

from state

to

state.

SEARS. ROEBUCK AND CO. BSC 41-3

SEARS TOWER CHICAGO, IL 60684

GENERAL SAFETY INSTRUCTIONS

FOR POWER TOOLS

1. KNOW YOUR POWER TOOL

Read

the

owner's

manual

carefully.

Learn

its

application

and limitations as

well as

the specific

potential hazards peculiar to this tool.

 

 

 

2. GROUND ALL TOOLS

This

too! is equipped

with

an

approved

3-conductor

cord and a 3-prong grounding

type

plug

to fit

the

proper

grounding type

receptacle.

The

green conductor

in the cord is the grounding

wire. Never

connect

the

green wire to a live terminal.

 

 

 

 

 

 

3. KEEP GUARDS IN PLACE

in working

order, and in proper adjustment and

alignment.

^

4.REMOVE ADJUSTING KEYS AND WRENCHES

Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

5. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floor must not be slippery due to wax or sawdust.

6. AVOID DANGEROUS ENVIRONMENT

Don't use power tools in damp or

wet

locations or

expose them to rain. Keep work

area

well lighted.

Provide adequate surrounding work space.

 

 

7. KEEP CHI LDREN AWAY

All visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP KID-PROOF

— with padlocks, master switches,

or

by

removing

starter keys.

 

 

 

 

 

 

9. DON'T FORCE TOOL

 

 

 

 

It will do

the job

better

and safer at

the

rate

for

which

it was designed.

 

 

 

 

 

 

10. USE RIGHT TOOL

 

 

 

 

 

Don't force tool or attachment to do

a job it

was not

designed for.

 

 

 

 

 

 

11. WEAR PROPER APPAREL

 

 

 

 

Do not wear loose clothing, gloves,

neckties

or

jewelry

(rings, wrist watches) to get caught

in

moving

parts.

Nonsiip

footwear

is

recommended.

Wear

protective

hair covering to

contain long hair.

Roll

long

sleeves

above the e! bow.

 

 

 

 

 

 

12. USE SAFETY GOGGLES (Head Protection)

Wear Safety goggles (must comply

with

ANSZ87.1) at

a!i times. Also, use face or dust

mask

if

cutting

operation Is dusty, and ear protectors (plugs

or

muffs)

during extended periods of operation.

 

 

 

 

13. SECURE WORK

Use

clamps or

a vise

to hold work when practical. It's

safer

than using

your

hand, frees both hands to operate

tool.

 

 

 

14. DON'T OVERREACH

Keep proper footing and balance at all times.

15. MAINTAIN TOOLS WITH CARE

Keep tools

sharp

and clean for best and safest

performance.

Follow

instructions for lubricating and

changing accessories.

 

16. DISCONNECT TOOLS

before servicing; when changing accessories such as blades, bits, cutters, etc.

17. AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" position before plugging in.

18. USE RECOMMENDED ACCESSORIES

Consult

the

owner's

manual

for

recommended

accessories. Follow

the

instructions

 

that accompany

the accessories.

The

use

of improper

accessories may

cause hazards.

 

 

 

 

 

19. NEVER STAND ON TOOL

Serious injury could occur if the

tool

is tipped

or if

the

cutting tool is accidentally contacted.

 

 

 

 

Do not store materials above or

near

the tool

such

that

it is necessary to stand on the tool to reach them.

20. CHECK DAMAGED PARTS

Before

further use

of

the tool,

a

guard

or

other

part that

is damaged should be carefully

checked

to

ensure

that

it

will operate

properly

and

perform

its

intended

function.

Check

for

alignment

of moving parts, binding of moving

parts,

breakage

of

parts,

 

mounting,

and any

other

conditions

that

may

affect

its

operation.

A

guard

or

other

part

that

is

damaged

should

be

properly

repaired

or replaced.

 

 

 

 

 

 

 

 

 

 

 

 

 

21. DIRECTION OF FEED

Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

22. NEVER LEAVE TOOL RUNNING UNATTENDED

Turn power off. Don't leave tool until it comes to a complete stop.

ADDITIONAL SAFETY INSTRUCTIONS

FOR TABLE SAWS

WARNING: FOR YOUR OWN SAFETY, DO NOT OPERATE YOUR SAW UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS ... AND UNTIL YOU HAVE READ AND UNDERSTOOD THE FOLLOWING.

1.GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS ...SEE PAGE 2

2.GETTING TO KNOW YOUR SAW ... SEE PAGE 14

3.BASIC SAW OPERATION ... SEE PAGE 17

4.ADJUSTMENTS . .. SEE PAGE 23

5.MAINTENANCE . .. SEE PAGE 26

6.STABILITY OF SAW

If there is any tendency for the saw to tip over or move

during

certain

cutting operations

such

as

cutting

extremely

large

heavy panels or long

heavy

boards,

the

saw should be bolted down.

 

 

 

 

If you attach

any kind of table extensions

over

24

in,

wide, make sure they are supported

underneath

by

a

sturdy brace attached to saw base or bench.

 

 

 

 

7. LOCATION

The saw should be positioned

so

neither

the

operator

nor a casual observer is forced

to

stand in

line

with the

saw blade.

 

 

 

 

8.KICKBACKS

Kickbacks can cause serious injury: A "Kickback" occurs when a part of the workpiece binds between the

sawblade and the rip fence

or other fixed object, rises

from the table, and is thrown toward the operator.

Keep your

face

and

body to

one side of the sawblade,

out of line with a possible "Kickback."

Kickbacks

and

possible

injury from them — can

usually be avoided by:

 

 

A.Maintaining the rip fence parallel to the sawblade.

B.Keeping the sawblade sharp. Replacing

 

anti-kickback pawls when points become dull.

 

 

 

 

C.

 

Keeping

sawblade

guard,

 

spreader,

 

and

 

anti-kickback pawls in place

and

operating

properly.

 

The spreader must be in

alignment

 

with

the

 

sawblade

and

the

pawls

must

stop

a kickback once

 

it has started. Check their action before ripping.

 

 

 

 

D.

NOT ripping

work

that

is twisted or warped or does

 

not have a straight edge to guide along the rip fence.

 

 

E.

NOT releasing work until you

have

pushed

it

all

the

 

way past the sawblade.

ripping widths of 2 to 6 in.,

F.

Using a push stick for

 

and

an

auxiliary

fence

and

push

 

block

for

ripping

 

widths

narrower

than

2 in. {See "Basic Saw

 

Operation Using The Rip Fence" section.)

 

 

 

 

 

G.

NOT confining the cut-off

piece

when

ripping

or

 

cross-cutting.

 

 

 

 

 

 

 

 

 

 

H.

When ripping

apply the

feed

force to the section of

 

the

workpiece

between

the saw

blade

and

the

rip

fence.

9.PROTECTION: EYES, HANDS. FACE, EARS, BODY

A. If any part of your saw is malfunctioning, has been

 

damaged or broken ... such as

the

motor

switch, or

 

other

operating

control,

a safety

device

or

the

 

power

cord . .

.

cease

operating

immediately

until

 

the particular part is prop>erly repaired or replaced.

 

 

B.

Wear

safety

goggles

that

comply

with

ANS

 

Z87.1-1968, and

a

face shield

if operation

is

dusty.

 

Wear ear plugs or muffs during extended periods of

 

operation.

 

 

 

 

 

 

 

 

C.

Small

loose

 

pieces

 

of wood

or

other

objects

 

that

 

contact the rear of the

revolving

 

blade

can

 

be

 

thrown back at the operator

at

excessive speed.

This

 

can usually be avoided by keeping the guard

 

and

 

spreader

in

 

place

for

all thru-sawing operations

 

(sawing

 

entirely

thru

the

work)

AND

by

removing

 

all loosepieces from the

table with a long stick

of

 

wood IMMEDIATELY after they are cut off.

 

 

 

 

 

 

 

D.

Use

extra

 

caution

 

when

the

guard

assembly

 

is

 

removed

for

 

resawing,

dadoing,

 

rabbeting,

 

or

 

molding

-

replace

the

guard

 

as

 

soon

as

that

 

operation is completed.

 

 

 

 

 

 

 

 

 

 

 

 

 

E.

NEVER

turn

 

the

saw

"ON"

before

clearing

 

the

 

table of all tools, wood

scraps,

etc.,

except

 

the

 

workpiece

and

 

related

feed

or

support

devices

 

for

 

the operation planned.

 

 

 

 

 

 

 

 

 

 

 

 

 

F.

NEVER

place

your

face

or

body

in

line

with

 

the

 

cutting tool.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G.

NEVER

place

your

fingers

or

hands

in

the path

of

 

the sawblade or other cutting tool.

 

 

 

 

 

 

 

 

 

 

H.

NEVER

reach

in

back

of

the

cutting

tool

with

 

either hand to hold down or support the workpiece,

 

remove wood scraps, or for any other reason. Avoid

 

awkward

operations

and

hand

 

positions

where

a

 

sudden

slip

could

cause

fingers

or

 

hand

to

move

 

into a sawblade or other cutting tool.

 

 

 

 

 

 

 

 

 

I.

DO

NOT

perform

 

any

operation

"FREEHAND"

 

 

always use either the rip fence or the miter gauge to

 

position and guide the work.

 

 

 

 

 

 

 

 

 

 

 

J.

NEVER

use

 

the

rip

 

fence when

crosscutting

or

 

the

 

miter guage when ripping. DO

NOT

 

use

the

 

rip

 

fence as a length stop.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Never hold onto or touch the "free end" of

 

the

 

workpiece or a "free piece" that

is

cut

off,

while

 

power is "ON" and/or the sawblade is rotating.

 

 

 

 

 

K.Shut "OFF" the saw and disconnect the power cord

 

when

removing

the

 

table

insert,

changing

the

 

cutting

tool,

removing

or

replacing

the

blade

guard,

 

or making adjustments.

 

 

 

 

 

 

 

 

 

 

 

L.

Provide

adequate

support

to

the

rear

and

sides

of

 

the saw table for wider or long workpieces.

 

 

 

 

 

M.

Plastic

 

and

 

composition

(like

hardboard)

materials

 

may be cut on your saw. However, since these are

 

usually

quite

 

hard

and

slippery,

the

anti-kickback

 

pawls may not stop a kickback.

 

 

 

 

 

 

 

 

 

Therefore,

be

 

especially

 

attentive

to

 

following

 

proper

set-up

and

cutting

procedures

for

 

ripping.

 

Do not stand, or permit anyone else to

stand,

in

line

 

with a potential kickback.

 

 

 

 

 

 

 

 

 

 

N.

If you

 

stall

or

jam

 

the

sawblade

in

the

workpiece,

 

turn saw "OFF", remove the workpiece from

the

 

sawblade,

and

check

to

see

if

the

sawblade

is

 

parallel to the table slots or grooves

and

if

the

 

spreader is in proper alignment with the sawblade.

 

 

 

If ripping at the time, check to see if the rip fence is parallel with the sawblade. Readjust as indicated.

10.KNOW YOUR CUTTING TOOLS

A Dull,

gummy,or

improperly

sharpened or

set

cuTt

ng

tools

can

cause material

to stick,

jam.

stall

tne

saw,

or kickback at the operator.

 

 

 

 

 

Minimize

potential

injury

by proper

.sutr-ng

too,

and machine maintenance.

 

 

 

 

 

NEVER

ATTEMPT

TO

FREE

A

SlA_l

EC

SAWBLADE

WITHOUT

FIRST

TijFN'NG

THE

SAW OFF.

 

 

 

 

 

 

 

 

Craftsman 113.24181 User Manual

B.

Never

use grinding

wheels,

abrasive cut-off wheels,

16. THINK SAFETY.

 

friction

wheels (metal

slitting

blades) wire wheels or

Safety is a combination of operator common sense and

 

buffing wheels.

 

 

alertness at alt times when the saw is being used.

11. USE ONLY ACCESSORIES DESIGNED FOR THIS

SAW.

12.

Cross-cutting

operations are

more conveniently

worked

 

and with greater safety if an auxiliary wood

facing is

 

attached to the miter gauge using the holes provided.

 

 

13.

Make

sure

the top

of the arbor or cutting tool

rotates

 

toward

 

you

when

standing

in

normal

operating

 

position.

Also

make

sure the cutting tool, arbor

collars

 

and arbor

nut

are

installed

properly.

Keep the

cutting

 

tool

as

low

as

possible

for

the

operation

being

performed. Keep all guards in place whenever possible.

14.Do not use any blade or other cutting tool marked for an

 

operating

speed less than 3450 RPM.

Never

use

a

 

cutting tool larger in diameter

than

the

diameter

for

 

which the saw was designed. For greatest safety and

 

efficiency

when ripping,

use

the

maximum

diameter

 

blade for which the saw is designed, since under these

 

conditions the spreader is nearest the blade.

 

 

 

 

15.

Adjust

table inserts flush

with

the

table

top.

NEVER

operate the saw unless the proper insert is installed.

17. NOTE AND FOLLOW SAFETY INSTRUCTIONS THAT APPEAR ON THE FRONT OF YOUR SAW.

DANGER

FOR YOUR OWN SAFETY

READ AND UNDERSTAND OWNER'S MANUAL

BEFORE OPERATING MACHINE;

1.WEAR SAFETY GOGGLES

2.USE SAW-BLADE GUARD FOR "THRU-SAWING'

3.KEEP HANDS OUT OF PATH OF SAWBLADE

4.USE A "PUSH-STICK" WHEN REQUIRED

5.KNOW HOW TO AVOID "KICKBACKS"

6.DO NOT PERFORM OPERATIONS "FREEHAND"

18.WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SAW) TO BECOME COMMONPLACE. - ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY.

XFORESIGHT IS

''BETTER THAN

N0 SIGHT

The operation of any power

tool

can

result

in

foreign

objects being thrown into the

eyes,

which can

result in

severe eye damage. Always wear safety

goggles

complying

with ANSI Z87.1 (shown on

Package)

before commencing

power tool operation. Safety Goggles are

available

at

Sears

retail or catalog stores.

 

 

 

 

 

MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS

MOTOR SPECIFICATIONS

 

The AC motor used in this saw

is

a capacitor

start,

non-reversible type, with the following specifications:

 

Voltage................................................................................................

 

 

240

Amperes ................................................................................................

 

 

7

Hertz .....................................................................................................

 

 

60

Phase ...........................................................................................

 

 

Single

RPM ..............................................................................................

 

 

3450

Rotation (viewed from

 

 

 

sawblade end) .....................................................

 

Counterclockwise

MOTOR SAFETY PROTECTION

 

The saw motor is equipped with

a manual-reset thermal

overload protector, designed to open

the

power line

circuit

when the motor temperature exceeds a safe value.

 

 

1.

"If

motor

is

overloaded

and

 

overload

protector

is

actuated

 

 

(stopping

 

motor)

BE

 

POSITIVE

 

you

 

push

switch "OFF" immediately and allow the motor

to

 

coot

before

 

attempting

to

reset the protector. Since the

protector is near the sawblade, the

switch must

not

be

turned "ON" until after you have reset the protector.

 

 

 

 

 

 

2.

If

the

 

red

button

will

not

snap

 

into

place

 

immediately,

the

motor

is

still

too hot

and

must

be allowed

to

 

 

cool

for a while longer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

As

soon

as

the

red

button

will

 

snap

into

running

position,

 

the

saw

may

be

 

started

and

operated

normally

by moving the saw switch lever to the "ON" position.

 

 

 

 

 

 

4.

Frequent

opening

of

fuses

or

circuit

breakers

may

result

if

motor

is

overloaded,

or if the motor circuit

is

fused

with

a

fuse

other

than

those

recommended.

Do

not

 

use

a fuse of greater capacity without consulting the power

company.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

Although

the

motor

is

designed

for

operation

on

 

the

voltage

 

and

frequency

specified

 

on

motor

nameplate,

normal

 

loads

will

be

handled

 

safely

on

voltages

 

not

more than 10% above

or below the nameplate voltage.

Heavy

loads,

 

however,

require

that

 

voltage

at

motor

terminals

be

not

less

than

the

voltage

specified

 

on

nameplate,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.

Most

 

motor

troubles

may be traced to loose or

incorrect

 

connections,

 

overloading,

reduced

 

 

input

voltage (which results when small size wires are used in

 

 

 

 

the supply

circuit) or when the supply

 

circuit

is

extremely long. Always check connections,

 

load

and

supply circuit when the motor fails

to

perform

satisfactorily.

Check

wire

sizes

and

lengths

with

 

the

table

in the

next

paragraph. Replace or

repair

damaged

or worn cord immediately.

 

 

 

 

 

 

 

 

 

CONNECTING TO POWER SOURCE OUTLET

 

 

 

 

 

 

This saw must be grounded while in use

to

protect

the

operator from electrical shock.

 

 

 

 

 

 

 

 

 

If power

cord

is

worn

or cut,

or

damaged

in

any

way,

have

it replaced immediately.

 

 

 

 

 

 

 

 

 

 

 

CAUTION;

This

saw

is

wired

for

operation

on

240

volts

only. Connect

to

a 15 ampere branch circuit

protected

by

a

15 ampere time delay or circuit saver

fuse

or circuit

breaker.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING;

Do

not permit fingers

to

contact

the

terminals

of power or motor plugs when installing

or

removing

the

plug to or from a live power source. Hold the plug as

 

 

 

 

WARNING; IF

NOT

 

PROPERLY

 

GROUNDED

 

THIS

POWER

TOOL

CAN

INCUR

THE

POTENTIAL

HAZARD

OF

ELECTRICAL

SHOCK,

PARTICULARLY

WHEN

USED

 

IN

DAMP

LOCATIONS,

IN

PROXIMITY

TO

PLUMBING, OR OUT OF DOORS.

IF

AN ELECTRICAL

SHOCK

 

OCCURS

THERE

IS

THE

POTENTIAL

OF

A

S E C O N D A R Y

 

HAZARD

SUCH

AS

YOUR

HANDS

CONTACTING THE SAWBLADE.

 

 

 

 

 

This power tool is equipped with a

3-conductor cord and

grounding

type

plug which

has

a grounding prong,

approved

by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green lug and is

attached to the tool housing

at one end and to the ground

prong in the attachment plug at the other end.

 

 

 

 

The use of any extension

cord

will cause some

loss

of

power.

To

keep this

to

a

minimum

and

to

prevent

over-heating and motor burn-out, use the

table

 

below

to

determine

the

minimum

wire

size (A.W.G.)

extension cord.

Use only 3 wire extension

cords which have 3 prong

grounding type lugs and 3-pole receptacles

which

accept

the

tools plug.

 

 

 

 

 

 

 

 

Extension Cord Length

 

 

Wire Size A.W.G.

 

 

 

Up to 100 ft..........................................................................

 

 

 

 

14

 

 

 

100 ft. to 200 ft..................................................................

 

 

 

12

 

 

200 ft. to 400 ft.......................................................................

 

 

 

8

 

 

 

IF YOU ARE NOT SURE THAT YOUR

OUTLET

IS

PROPERLY GROUNDED. HAVE IT CHECKED

BY

A

QUALIFIED ELECTRICIAN.

 

 

 

WARNING; DO NOT PERMIT FINGERS

TO

TOUCH

THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET.

NOTE; For circuits of greater length, the wire size must be increased proportionately in order to deliver ample voltage to the saw motor.

- SV/ITCH

CAP INSULATOR

TO MOTOR

TO PLUG

GROUND

GROUND

CONTENTS

WARRANTY .................................................................................................

 

2

GENERAL SAFETY INSTRUCTIONS

 

 

FOR POWER TOOLS ...............................................................................

 

2

ADDITIONAL SAFETY INSTRUCTIONS

 

 

FOR TABLE SAWS...................................................................................

 

3

MOTOR SPECIFICATIONS AND ELECTRICAL

 

REQUIREMENTS .....................................................................................

 

4

UNPACKING AND CHECKING CONTENTS .............................................

 

6

Tools Needed............................................................................................

 

6

List of Loose Parts......................................

•.........................................

6

ASSEMBLY ...................................................................................................

 

7

Attaching Legs........................................................................................

 

7

Checking Table Insert .............................................................................

 

7

Checking Blade Squareness to Table ..................................................

 

8

Attaching Table Extension .....................................................................

 

8

Installing Rip Fence Guide Bars.............................................................

 

9

Aligning Rip Fence ................................................................................

 

11

Adjusting Rip Scale Pointer.................................................................

 

12

Installing Blade Guard .........................................................................

 

12

GETTING TO KNOW YOUR SAW .............................................................

 

14

On-Off Switch .........................................................................................

 

14

Elevation Crank ....................................................................................

 

15

Elevation Lock ......................................................................................

 

15

Tilt Crank ................................................................................................

 

15

Rip Fence ...............................................................................................

 

15

Miter Gauge .............................................................................................

 

15

Blade Guard.............................................................................................

 

15

Table Insert ..............................................................................................

 

15

Removing and Installing Saw

Blade .........................................

16

Exacti-Cut ..............................................................................................

 

16

BASIC SAW OPERATION USINGTHE MITER GAUGE 17

Work Helpers..........................................................................................

 

17

Crosscutting...........................................................................................

 

18

Repetitive Cutting .................................................................................

 

18

Miter Cutting ..........................................................................................

 

19

Bevel Crosscutting ...............................................................................

 

19

Compound Miter Cutting.......................................................................

 

19

BASIC SAW OPERATION USINGTHE RIP FENCE . .

20

R ipping ...................................................................................................

 

20

Bevel Ripping .........................................................................................

 

20

Resawing ................................................................................................

 

22

Cutting Panels ........................................................................................

 

22

Rabbeting ...............................................................................................

 

22

ADJUSTMENTS...........................................................................................

 

23

M iter Gauge ............................................................................................

 

23

Heeling Adjustment or Parallelism of

 

Sawblade to Miter Gauge Groove.......................................................

 

23

Blade Tilt, or Squareness of

 

 

Blade to Table ....................................................................................

 

24

Elevation Lock .........................................................................................

 

26

MAINTENANCE ............................................................................................

 

26

LUBRICATION .............................................................................................

 

27

RECOMMENDED ACCESSORIES............................................................

 

2 1

TROUBLESHOOTING ..................................................................................

 

23

REPAIR PARTS ............................................................................................

 

30

UNPACKING AND CHECKING CONTENTS

TOOLS NEEDED

Medium Screwdriver

Small Screwdriver

 

Wrenches

 

 

3/8 in.

7/16 in.

Combination Square

1/2 in.

9/16 in.

3/4 in.

 

 

Model 113.24181 Motorized Table

Saw is shipped

complete

in one carton including Two Table Extensions

and

Steel

Legs.

 

 

 

Separate all parts from packing

materials and check

each

one with the illustration and the list of Loose Parts to make certain ail items are accounted for, before discarding any packing material.

If any parts are missing, do

not

attemp to

assemble

the

table saw, plug in the power

cord

or turn

the

switch

on

until the missing parts are obtained and

are

installed

correctly.

 

 

 

 

 

Remove the protective oil that

is applied to

the

table

top

and edges of the table. Use any ordinary household type grease and spot remover.

CAUTION; Never use gasoline, naptha or similar highly volatile solvents.

Apply a coat of automobile wax to the table.

Wipe all parts thoroughly with a clean, dry cloth.

W A R N I N G :

F O R

Y O U R

OWN SAFETY.

NEVER

CONNECT

PLUG

TO

POWER

SOURCE OUTLET

UNTIL

ALL ASSEMBLY

STEPS ARE

COMPLETE, AND

YOU

HAVE READ AND UNDERSTAND THE SAFETY AND OPERATIONAL INSTRUCTIONS.

 

 

LIST OF LOOSE PARTS

 

Key

 

 

 

 

No.

Part Name

 

 

Qty.

1

Leg.........................................................................................................

 

 

4

2

Stiffener.................................................................................................

 

 

4

3

Table Extension ....................................................................................

 

2

4

Blade Guard and Spreader ..................................................................

 

1

5

Spreader Support................................................................................

 

1

6

Miter Gauge ...........................................................................................

 

1

7

Rip Fence

..............................................................................................

 

1

8

Fence Guide Bar withRip Scale (Front) .............................................

1

9

Fence Guide Bar (Rear) .......................................................................

 

1

10

Guide Bar Rod .......................................................................................

 

1

11

Arbor Nut Wrench .................................................................................

 

1

12

Arbor Wrench ........................................................................................

 

1

13

Owners Manual .....................................................................................

 

1

 

Pkg. of Miscellaneous Small Parts No. 62596

 

 

Consisting of the Following:

 

14

Setscrew Wrench, 3/32

in..................................................

1

14

Setscrew Wrench, 1/8 in..............................................................

 

1

14

Setscrew Wrench, 5/32

in..................................................

1

14

Setscrew Wrench, 3/16

in..................................................

1

15

Switch Key ....................................................................................

 

2

16

Self-Threading Nut.......................................................................

 

2

17

HexHead Screw, 5/16 in.—18 X 1-1/2 in. long ..

2

17

HexHead Screw, 5/16 in.—18 X 7/8 in. long ...

2

17

HexHead Screw, 5/16 in.—18 x 5/8 in. long ...

16

17

Hex

Head Screw,

1/4 in.—20 x 1/2 in. long . . . .

16

17

Hex

Head Screw,

5/16 in.—18 X 1-1/4 in. long ..

8

17

Hex

Head Screw,

1/4 in.—20 x 5/8 in. long . . . .

2

18

Hex Nut, 5/16 in.—18

 

 

 

(approx, dia. of hole 5/16 in.).................................................

28

18

Hex Nut, 1/4 in.-20

 

 

 

(approx, dia. of hole 1/4 in.)...................................................

18

18

Hex Nut, 1/2 in.-13

 

 

 

(approx, dia. of hole 1/2 in.)..................................................

8

19

Lockwasher, 5/16 in. External Type

 

 

(approx, dia. of hole 5/16 in.) ................................................

28

19

Lockwasher, 1/4 in. External Type

 

 

(approx, dia. of hole 1/4 in.)...................................................

18

20

Guide Bar Spacer ........................................................................

 

2

21

Thumbscrew, 5/16 in.—18x 1 in. long.......................................

1

22

Leveling Foot................................................................................

 

4

ASSEMBLY

ATTACHING LEGS

 

 

 

 

 

1. Turn the saw upside down.

 

 

 

 

NOTE:

DO NOT

LAY

IT ON

THE FLOOR

AS

THIS

MAY

SCRATCH

THE

TABLE

SURFACE.

PLACE

IT

ON STRIPS OF WOOD OR PARTS OF THE PACKING

MATERIAL.

2.From among the loose parts, find the following hardware:

16 Hex. Head Screws, 5/16 in.—18 x 5/8 in. long

16 Hex. Nuts, 5/16 in.—18 {approx, dia. of hole, 5/16 in.)

16 Hex. Head Screws, 1/4 in.-20 x 1/2 in. long

16 Hex. Nuts, 1/4 in.—20 (approx, dia. of hole, 1/4 in.)

 

8 Hex. Nuts, 1/2 in.—13 (approx, dia. of hole, 1/2 in.)

 

4 Leveling Feet

 

 

 

 

 

16

Lockwashers,

1/4 in. External Type (approx, dia. of

hole, 1/4 in.)

 

 

 

 

 

16

Lockwashers,

5/16

in. External

Type

(approx,

dia.

of hole, 5/16 in.)

 

 

 

 

 

NOTE:

The four

stiffeners are identical. BE SURE TO

ATTACH

THE

SIDE

STIFFENERS

USING

THE

OUTER

HOLES

...

ATTACH

END

STIFFENERS

USING INNER HOLES.

3.Insert screws through legs then through stiffeners. Install lockwashers and nuts. DO NOT TIGHTEN.

4.After all screws, washers and nuts are installed, tighten all nuts.

5.Install leveling feet.

6. Place saw in upright position.

Before proceeding with the assembly, the Table Insert and

Blade Squareness must be checked at this time.

CHECKING TABLE INSERT

2.Insert should be flush with table top. Check as shown — and adjust the four setscrews as necessary.

the loose parts find the following

SPRING CLIP

Insert forefinger into table-insert slot

and

pull

upward

to

remove insert.

 

 

 

 

 

 

 

 

 

 

Replace insert. If clips do not hold insert

securely,

remove

insert and bend clips.

 

 

 

 

 

 

 

 

 

CHECKING BLADE SQUARENESS TO TABLE

 

 

 

 

 

1.

Loosen ELEVATION

LOCK by

pulling

 

KNOB

forward.

2.

Turn

ELEVATION crank

clockwise

until

blade

is

as

 

high up as it will go.

 

 

 

 

 

 

 

 

 

 

IMPORTANT:

BLADE

must

be

SQUARE

(90°)

to

 

TABLE, in order to ALIGN rip fence.

 

 

 

 

 

 

3. Check

for

BLADE

SQUARENESS

...

if

blade

is

not

 

square to table, adjust it at this time.

 

 

 

 

 

 

 

4.

Refer

to

"BLADE

 

TILT,

OR

SQUARENESS

OF

 

BLADE TO TABLE" adjustmenst on page24.

 

 

 

 

 

ATTACHING TABLE EXTENSIONS

f. F rom among hardware:

8 Hex Head Screws 5/16 in. - 18 x 1-1/4 in. long

8 Lockwashers, 5/16 in. External Type (approx, dia. of hole 5/16 in.)

8

Hex Nuts, 5/16 in. - 18 (approx, dia. of hole 5/16 in.)

Insert

screws through holes in EXTENSION then through

table.

Install lockwadters and screw on the nuts . .. DO

NOT TIGHTEN.

Align front edge of extension with front edge of saw table.

Pul! Extension UPWARDS above table surface ...

SLIGHTLY TIGHTEN SCREWS using 1/2 in. wrench.

Using smalt block of hardwood and hammer, tap extension DOWNWARDS at front, center 8t rear, until it is EVEN

with table surface .. . TIGHTEN SCREWS.

Lay REAR FENCE GUIDE BAR on table

to

act

 

as

a

straightedge. If outer edge of

extension

is

higher or

lower

than table surface;

 

 

 

 

 

 

 

 

 

 

 

 

A.

Slightly

loosen

nuts

holding

bracket

to

extension

 

using 7/16 in. wrench.

 

 

 

 

 

 

 

 

 

B.

Move end of

extension

up or

down

until

outer

edge

 

is even

with

table surface ..

.

check

with

GUIDE

 

BAR .. . tighten nuts.

 

 

 

 

 

 

 

 

 

C.

Recheck

INNER

edge

of extension

to

make

sure

it

 

has not moved . .. readjust, if necessary.

 

 

 

 

 

 

INSTALLING RIP FENCE GUIDE BARS

1.

From among the loose parts find the following

hardware:

2 Hex. Head Screws, 5/16 in. - 18 x 1-1/2 in. long

2 Hex. Head Screws, 5/16 in. - 18 x 7/8 in. long

4

Hex. Nuts, 5/16 in. - 18 (approx, dia. of hole 5/16

in.)

4

External Lockwashers, 5/16 in. (approx, dia. of hole

5/16 in.)

2

Spacers, 3/4 in. dia. x 1/2 in. long

2

Self-threading nuts

2.Lay guide bars on table.

 

NOTE: The various holes in the bars allow them to be

 

repositioned

on

the

saw

and also makes them adaptable

 

to other models.

 

 

 

 

 

 

 

3.

Insert

1

1/2

in.

long

screw

through

the

FIRST

hole

 

from

the

LEFT

IN

THE

FRONT

BAR

...

insert

another 1 1 / 2 in. long screw through LARGE hole in

5.Insert bolts through holes in middle and on right side of

front of saw table . . . install

lockwashers

and

nuts.

DONT SCREW NUTS ON ALL

THE WAY,

just

get

them started on the screws.

 

 

 

6. Remove the 3 screws from rear of table extension.

7.Insert 7/8 in. long screws in FIRST and THIRD holes of rear bar and attach to table the same way.

8. Insert ends of FENCE GUIDE BAR ROD through

 

round holes at outer end of bars.

 

 

NOTE; The ends of the ROD are

not threaded ...

the

SELF THREADING NUTS will cut

threads on the

rod

as they are screwed on.

 

 

SWITCH BRACKET

then

through

SIXTH hole

in

bar.

Hold them in place

with

a piece

of masking

tape

from

the underside.

 

 

 

 

 

4.Place spacers on screws.

9.

Hold

rod with one hand and with a 7/16

in. wrench

or

 

pliers

start screwing

on ONE of the nuts

only

A TURN

 

OR TWO ... screw on other nut the same way.

 

 

 

10.

Using

TWO 7/16 in.

wrenches or pliers tighten

both

of

 

the nuts.

 

 

 

 

11. Slide the bars so that screws are in the MIDDLE of the

slotted holes.

 

 

 

12. Position rip fence over miter

gauge

groove,

holding up

the rear end while engaging

front

end with

bar . ..

lower fence onto table.

 

 

 

13.Raise blade all the way up.

14.Carefully move fence against blade.

15.Move front bar until “0" mark on rip scale is approximately at tip of pointer.

16.

Move

FRONT

bar

upwards

until

fence

is

approximately

 

1/32

in.

above

 

table ...

tighten

screw

at

 

left

end of

 

bar.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: Fold a piece of newspaper

making

8

thicknesses

 

and place between rip fence and table to act as a spacer.

 

This

will

hold

the

fence

off

of

the

table

 

approx.

1/32

 

in.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17.

Adjust

rear

bar

so

that

the

fence is

approximately

1/32

 

in. above table make sure

it

is square

with

fence

guide

 

bar rod ... tighten screw at end of bar.

 

 

 

 

 

 

 

18.

Replace

screws

in

rear

of

table

extension

...

be

sure

 

top

surface

of

 

extension

is

PARALLEL

to

 

top

surface

of rear guide bar.

19.Move fence to RIGHT edge of table ... make sure it is

approx. 1/32 in. above table at front and rear and tighten screws.

8 THICKNESSES

OF PAPER

8 THICKNESSES

OF PAPER

10

ALIGNING RIP FENCE

 

 

 

 

 

 

The fence should slide easily along

the

bars

and

always

remain in alignment (parallel to sawblade

and miter

gauge

grooves).

 

 

 

 

 

 

The alignment is maintained by

a

spring

underneath

the

fence which bears against the front guide bar.

 

 

 

 

To move the fence, loosen the

lock

handle and

grasp

the

fence with one hand at the front.

 

 

 

 

 

 

If the fence does not slide

easily along the bars, the pressure

of the spring can be REDUCED.

 

1.Loosen the screws.

2.Move spring slightly toward rear of fence . . . tighten screws.

3.

The

rip

fence

must be

PARALLEL

with

the sawblade

 

and

Miter

Gauge

grooves

.. .

Move

fence

until it

is

 

along side of groove. Do

NOT

LOCK

IT.

It

should

be

 

parallel to groove. If it is not;

 

 

 

 

 

 

A.Loosen the two "Hex. Head Screws."

B.Hold fence head tightly against bar ... move end of fence so that it is parallel with groove.

C.Alternately tighten the screws.

ADJUSTING RIP SCALE POINTER

 

 

 

 

 

 

1.

Turn

ELEVATION crank clockwise

until

blade

is

up

as

 

high as it will go.

 

 

 

 

 

 

 

 

 

IMPORTANT:

BLADE

must

be

SQUARE

iSO®)

to

 

TABLE, in order to ALIGN rip fence.

 

 

 

 

 

2.

Position fence on right side of

sawblade

so

that

it

 

touches the sides of the teeth . .. tighten lock knob.

 

 

 

3.

Loosen screw holding the pointer

.. .

adjust

pointer

so

 

that is points to "0" .. . tighten screw.

 

 

 

 

 

 

NOTE:

If you

cannot

adjust

pointer

so that it points to

 

"0", loosen the screws holding the

front guide bar and

 

move the guide bar.

 

 

 

 

 

 

 

INSTALLING BLADE GUARD

1.From amoung the loose parts, find the hardware.

2.

Attach

SPREADER

to

SPREADER

SUPPORT

so that

 

screws

are all the

way

back in the

SLOTS of

SUPPORT

 

... hand tighten screws.

 

 

 

 

12

Loading...
+ 28 hidden pages