Cornelius JS7, JT30, J15, JT20 User Manual

0 (0)
Cornelius JS7, JT30, J15, JT20 User Manual

JET SPRAY (COLD)

TRAINING MANUAL

CARBON DIOXIDE

WATER

SYRUP/CONCENTRATE

MECHANICAL

REFRIGERATION

CONTROLS & ELECTRICAL

Jet Spray (Cold) Training Manual

Jet Spray (Cold)

Training Manual

The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual.

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:

IMI Cornelius Inc.

Internet:

 

Corporate Headquarters

www.cornelius.com

One Cornelius Place

 

 

Anoka, MN 55303-6234

Email:

 

U.S.A.

 

tech.service@cornelius.com

 

 

 

 

phone: 630-539-5050

FAX:

630-539-5051

888-248-5568

 

 

 

 

 

Trademarks and copyrights:

Aurora, Cornelius, Decade, Hydro Boost, Microban®, Olympus, Remcor, Sitco, Spirit, UF-1, Vanguard, Venture, and Vista are registered trademarks of IMI Cornelius Inc.

Optifill trademark is pending.

This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.

Printed in U.S.A.

Copyright © 2000, All Rights Reserved, IMI Cornelius Inc.

Jet Spray (Cold) Training Manual

TABLE OF CONTENTS

INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

Preview Questions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

Key Things To Know / Do - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Product Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Product Types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Microban® - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Dimensions & Capacities - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

JS7 Dispensers: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

JT20 Dispensers: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

JT30 Dispensers: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

EJ1 Dispensers: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

J15 Dispensers: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

SYSTEM DETAILS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

Water - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

Water Quality - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

Mechanical - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

Pump Assembly / Spray Drive Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

Whipper Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

Whipper Conversion - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

Spray Verses Circulate - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

Refrigeration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Cooling Thermostat - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Compressor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Condenser - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Condenser Cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Filter Replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Condenser Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Dryer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Evaporators - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

Air Flow - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

Refrigeration Charging - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10

Controls and Electrical - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

Switches - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

Spray Drive Motor Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

Jet Spray (Cold) Training Manual

TROUBLESHOOTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

No Spray - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

Pump assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

Spray Drive Motor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

Noise in Pump Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13

Impella Spacing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13

Breaking Magnetic Lock - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13

Pinch Tube Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13

Bowl Leak - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Not Cooling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Thermostat - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Condenser Cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Condenser Fan Motor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

Condenser Fan Blade - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

System Leak - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

Refrigeration Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

ATTACHMENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

REVIEW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21

CONTENTS OF TABLE

TABLE OF CONTENTS

Jet Spray (Cold) Training Manual

INTRODUCTION

1. PREVIEW QUESTIONS

Check your current knowledge by taking a few minutes to answer the following questions:

1. The 5 and 3-gallon bowl assemblies are interchangeable on certain models?

_____ True _____ False

2.Parts that contain Microban need not be cleaned on a regular basis?

_____ True _____ False

3.All visual cold units use only one type of circulator for all products that are dispensed

from the machine? _____ True _____ False

4.Is it possible to add a whipper assembly to a unit after a unit has been purchased and

installed? _____ True _____ False

5.The Spray Drive assembly needs to run in order to maintain proper product tempera-

ture? _____ True _____ False

© 2000, IMI Cornelius Inc.

- 1 -

Jet Spray (Cold) Training Manual

2.KEY THINGS TO KNOW / DO

Work Safely! Always unplug/disconnect the power to the dispenser before servicing, and get help lifting the unit if it must be removed from the counter !

Make certain that you have adequate airflow around the unit for proper operation !

Learn to use a good quality volt-ohm meter. Proper electrical trouble shooting is impossible without it !

Always read the installation and operation manuals before set up !

Visual models are available in 3,5,8, and 15-gallon models !

Whipper Assemblies are available for most models !

Using the correct impella or circulator with the corresponding product will give you the best visual display for the sale of the product !

When product is in the bowls, the refrigeration unit must be operating to preserve the integrity of the product !

The Microban protection inhibits the growth of bacteria, mold, and mildew that cause odors and stains !

INTRODUCTION

- 2 -

© 2000, IMI Cornelius Inc.

INTRODUCTION

Jet Spray (Cold) Training Manual

3. OVERVIEW

Cover

Bowl

Pump

assembly

Spray

switch Refrigeration switch

Dispense

 

lever

Grill/air vent

 

Drip tray

Access panel

3.1 Product Description

Product Types

The visual cold drink dispenser can dispense a premixed drink from the follow beverage selections:

Powder based (sport drinks and Icsotonic)

Syrup based product (non-carbonated)

Pulpy products (fresh juice from concentrates; orange juice, apple juice, grapefruit juice, lemonade)

Foamy products (ice teas, grape drinks)

Microban®

Microban is a tasteless, odorless, and colorless antimicrobial agent that inhibits bacterial and fungal growth that cause odors and stains on the Jet Spray unit.

Microban is incorporated directly into the polymer used to mold the Jet Spray bowls. It augments proper equipment cleaning.

© 2000, IMI Cornelius Inc.

- 3 -

Jet Spray (Cold) Training Manual

3.2 Dimensions & Capacities

JS7 Dispensers:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flavors: -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

- - - -

- One

Capacity:

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

- 5 gal. (19 L)

Voltages: - - - - -

-

-

- - -

-

-

-

-

-

-

115 volt/60 Hz, 240 volt/50 Hz

Dimensions: -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

- 7 3/4” W, 26 5/8” H, 17” D

- - - - -

- -

- -

- -

- - -

- -

- -

-197 mm W, 676 mm D, 432 mm D

Shipping Weight: -

-

-

- - -

-

-

-

-

-

-

-

-

-

-

-

-

- 54 lbs. (24.5 kg)

JT20 Dispensers:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flavors: -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

- - - -

- Two

Capacity:

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

- two – 5 gal. (19 L)

Voltages: - - - - -

-

-

- - -

-

-

-

-

-

-

115 volt/60 Hz, 240 volt/50 Hz

Dimensions: -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

16” W, 26 5/8” H, 17” D

- - - - -

- -

- -

- -

- - -

- -

- -

-407 mm W, 676 mm D, 432 mm D

Shipping Weight: -

-

-

- - -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

75 lbs. (34 kg)

JT30 Dispensers:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flavors: -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

- - - -

Three

Capacity:

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

 

three – 5 gal. (19 L)

Voltages: - - - - -

-

-

- - -

-

-

-

-

-

-

115 volt/60 Hz, 240 volt/50 Hz

Dimensions: -

-

-

-

-

-

-

-

-

-

-

-

-

-

- 24 1/2” W, 26 5/8” H, 17” D

- - - - -

- -

- -

- -

- - -

- -

- -

-622 mm W, 676 mm D, 432 mm D

Shipping Weight: -

-

-

- - -

-

-

-

-

-

-

-

-

-

-

-

-

- 93 lbs. (42.2 kg)

EJ1 Dispensers:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flavors: -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

- - - -

Single

Capacity:

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

- 8 gal. (30 L)

Voltages: - - - - -

-

-

- - -

-

-

-

-

-

-

115 volt/60 Hz, 240 volt/50 Hz

Dimensions: -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

16” W, 31” H, 18” D

- - - - -

- -

- -

- -

- - -

- -

- -

-407 mm W, 788 mm D, 457 mm D

Shipping Weight: -

-

-

- - -

-

-

-

-

-

-

-

-

-

-

-

-

- 79 lbs. (35.8 kg)

J15 Dispensers:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flavors: -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

- - - -

- One

Capacity:

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

15 gal. (57 L)

Voltages: - - - - -

-

-

- - -

-

-

-

-

-

-

115 volt/60 Hz, 240 volt/50 Hz

Dimensions: -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

16” W, 31” H, 18” D

- - - - -

- -

- -

- -

- - -

- -

- -

-407 mm W, 788 mm D, 457 mm D

Shipping Weight: -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

- 79 lbs. (35.8 kg)

- 4 -

© 2000, IMI Cornelius Inc.

INTRODUCTION

INTRODUCTION

Jet Spray (Cold) Training Manual

3.3 Accessories

Leg extension kit p/n S4056

No Cup Contact p/n S6469

Locking Kit p/n A3035 (JT-20), p/n A3036 (JT-30)

Spray Drive Motor p/n A1753

© 2000, IMI Cornelius Inc.

- 5 -

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