Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH User Manual

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Operators Manual

Installation, Operation & Service

Gas Floor Model Kettles

MODELS:

Stationary - KGL-40,KGL-60,KGL-80,KGL-100

Tilting - KGL-40-T,KGL-60-T,KGL-80-T

Short Series - KGL-40-SH,KGL-60-SH,

KGL-40-TSH

KGL-40

KGL-40SH

KGL-40-T

 

 

 

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

 

 

 

 

 

Enodis

Phone: (216) 481-4900Fax: (216)481-3782

 

 

 

Visit our web site at www.clevelandrange.com

 

 

 

SE95003-1Rev. 1

 

 

 

 

FOR THE USER

IMPORTANT!

ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS.

 

 

 

 

 

WARNING: Improper installation,

 

 

FOR YOUR SAFETY

 

 

 

 

 

 

 

 

 

adjustment, alteration, service or

 

 

DO NOT STORE OR USE GASOLINE

 

 

 

maintenance can cause property

 

 

OR ANY OTHER

 

 

 

damage, injury or death. Read the

 

 

FLAMMABLE LIQUIDS AND

 

 

 

installation operating and

 

 

VAPOURS IN THE VICINITY

 

 

 

maintenance instructions

 

 

OF THIS OR ANY OTHER

 

 

 

thoroughly before installing or

 

 

APPLIANCE.

 

 

 

servicing this equipment.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.

IMPORTANT

The following points are to insure the safe installation and operation of this equipment:

Insure all gas and electrical supplies match rating plate and electrical stickers.

Observe all clearance requirements.

Disconnect the electrical power supply to the appliance before cleaning or servicing unit.

All service must be performed by a qualified Cleveland Range Technician.

Do not obstruct the flow of combustion and ventilation air.

The installation and connection must comply with current local codes, or in the absence of local codes, with CAN/CGA-B149.1and .2 installation code or with the national fuel gas code, ANSIZ223.1-L988.

Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. (3.45 kpa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kpa).

RETAIN THIS MANUAL FOR YOUR REFERENCE.

TABLE OF CONTENTS

Installation

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Shipping Damage Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Specification Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Operating Instructions

Cleaning Instructions

Service Parts

Maintenance

Operating Controls & Indicators Drawing . . . . . . . . . . . . . . . . . . . 7

Operating the Kettle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Approximate Boiling Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Recommended Cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Wrap Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Pressure Relief Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Hinge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Electrical Component Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Trunnion Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Tangent Draw-OffValve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Gas Control Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16

Gear Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18

Console Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Inspection and Maintenance Checklist . . . . . . . . . . . . . . . . .

. . . 20

Kettle Safety Inspection Checklist . . . . . . . . . . . . . . . . . . . . .

21-22

Lubrication Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 23

Hinge Adjustment Instructions. . . . . . . . . . . . . . . . . . . . . . . . . .

. . 23

Operating Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23-26

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 23

Kettle Won't Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 24

Kettle Not Hot Enough . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 25

Kettle Gets too Hot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 26

Kettle Venting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 27

Vacuum Leak Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 27

Repairing Leaks in Steam Jacketed Kettle Fittings . . . . . . . . .

. . 27

Reservoir Fill Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 28

Pressure Relief Valve Periodic Testing . . . . . . . . . . . . . . . . . . .

. . 29

Calibrating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 29

Kettle Jacket Filling & Draining Procedures . . . . . . . . . . . . . .

. . 30

Gas Kettle Orifice Replacement. . . . . . . . . . . . . . . . . . . . . . . . .

. . 31

Field Conversion Instructions . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 32

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-36

Symbols Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37-38

Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 39

7/16"Ø, 3 HOLES
ON 3 1/8" (80mm) B.C.D.
FLANGED FOOT DETAIL
(REAR LEGS ONLY)
4 7/8" (124mm)
120

INSTALLATION

INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow shipping damage instructions.

CLEARANCE REQUIREMENTS/ DRAIN LOCATIONS

Note: Dimensions, clearance requirements and suggested drain locations are shown on the applicable SPECIFICATION DRAWING (page#3-6).

SHIPPING DAMAGE

INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1.Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

2.As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.

3.Arrange for the carrier's representative to examine the damage.

4.Fill out all carrier claims forms and have the examining carrier sign and date each form.

GENERAL

Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Observe all clearance requirements to provide proper make-upair flow. Do not obstruct the flow of combustion and ventilation air. Check rating plate to ensure that kettle has been equipped to operate with the type of gas available at the installation.

VENTILATION

Gas fired kettles are only to be installed under a ventilation hood in a room which has provisions for adequate make up air. Further information can be obtained by referring to the U.S.A. National Fire Protection Associations NFPA96 regulations. These standards have also been adopted by the National Building Code in Canada.

INSTALLATION

1. Position the unit in it's permanent

location, and level

120

the unit by turning the adjustable feet.

2. Once positioned and leveled, permanently secure the unit's flanged feet to the

floor using 5/16" lag bolts and floor anchors (supplied by the installer). Three bolts are required to secure each of the flanged feet.

3. Seal joints of flanged feet with a silicone sealant.

GAS

ENSURE THE GAS SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING PLATE.

It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas pressure exceeds 14” water column, a pressure regulator must be installed, to provide a maximum of 14” water column gas pressure to the gas control valve.

Connect the gas line to the manual valve located at the rear of the control box.

Installation must be in accordance with local codes and/or the National Fuel Gas Code ANSI Z223.1 Latest Edition (USA) or the latest Installation Codes for Gas Burning Appliances and Equipment CAN/ CGA B149.1 and CAN/ CGA B149.2 (Canada). Use a gas pipe joint compound which is resistant to L.P. gas. Test all pipe joints for leaks with soap and water solution. Ensure that the gas pressure regulator is set for the manifold pressure indicated on the gas rating plate.

The appliance and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manualshut-offvalve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).

1

ELECTRICAL

ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL.

A cord and plug are supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. The wiring diagram is located on the back of the console access panel.

WARNING: Electrical Grounding Instructions.

This unit is equipped with a three-prong(grounding) plug for your protection against shock hazard and should be plugged directly into a properly groundedthree-prongreceptacle. Do not cut or remove the grounding prong from this plug. Standard supply voltage is 115 volts A.C., however, optional A.C. voltages can be supplied on special order. A separate fused disconnect switch must be supplied and installed in the high voltage electrical supply line. The kettle when installed, must be electrically installed and grounded in accordance with local codes, or in the absence of local codes, with National Electrical Code, ANSI/NFPA70-1990(USA) or the Canadian Electrical Code, CSA C22.2, Part 1 (Canada).

WATER

The sealed jacket of the gas-firedkettle is precharged with the correct amount of awater-basedformula, and therefore, no water connection is required to the kettle jacket. The kettle can be equipped with optional hot and cold water taps, the taps require 1/2" copper tubing as supply lines.

CLEANING

After installation the kettle must be thoroughly cleaned and sanitized prior to cooking. See CLEANING INSTRUCTIONS (page #9) for detailed information and

suggested cleaners.

INSTALLATION CHECKS

Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed.

DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES.

1.Before turning the kettle on, read the vacuum/pressure gauge. The gauge's needle should be in the green zone. If the needle is in the "VENT AIR" zone, follow air venting procedure.

2.Supply power to the kettle by placing the fused disconnect switch to the "ON" position.

3.Turn on main gas supply to unit. Open the kettle's shut-offvalve (located at back of console).

4.Turn the temperature control knob to "1" (Min.). The green LED light should remain lit, indicating the burner is lit, until the set temperature is reached. Then the green light will cycle on and off, indicating the burner is cycling on and off to maintain temperature.

5.Tilt the kettle forward. The red "LOW WATER" light should be lit when the kettle is in a tilted position. This light indicates that the burner has automatically been shut off by the kettle's safety circuit. This is a normal condition when the kettle is in a tilted position.

6.Raise the kettle to the upright position. The red "LOW WATER" light should go out when the kettle is upright. If the red light remains lit in the upright position, it indicates a low water condition, and water must be added to the reservoir before the kettle can be operated. Refer to the RESERVOIR FILL PROCEDURES (page #28).

7.Turn the temperature control knob to "10" (Max.) and allow the kettle to preheat. The green light should remain on until the set temperature is reached. Then the green light will cycle ON and OFF, indicating the burner is cycling ON and OFF to maintain temperature.

2

Specification Drawing -

Stationary, KGL-40,KGL-60,KGL-80,KGL-100

 

 

 

 

 

 

 

 

 

 

 

 

K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

3 (77 mm)

H

 

 

 

 

 

 

 

 

 

 

 

 

 

4" (102 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

7/16" (11 mm) Ø

4 7/8"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 HOLES ON

124 Ø mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M

 

3 1/8" (80 mm) Ø

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B.C.D.

 

 

 

 

 

 

 

 

 

 

 

O

 

 

 

 

 

N

 

 

 

 

120º

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TYP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 5/8" (42 mm) Ø

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1" (25 mm)

9/16"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAX. ADJUSTMENT 14 mm

 

 

 

 

VALVE

 

 

 

 

 

 

 

 

FLOOR DRAIN

 

 

FLANGED FOOT DETAIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPENING

 

 

 

 

 

 

 

 

12" (305 mm) WIDE x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12" (305 mm) LONG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3" (77 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MINIMUM

 

 

 

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

CLEARANCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

75º

 

 

 

 

 

 

 

 

 

 

 

 

 

(I.D.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(COVER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPEN)

 

 

 

 

 

 

 

H C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4" (102 mm)

RECOMMENDED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED

FLOOR SLOPE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1" (26 mm) per 4' (1220 mm)

 

 

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

PIPE DRAIN RECOMMENDED

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

min. valve size plus 1" (26 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UNIT SHOWN WITH OPTIONAL 2" TANGENT DRAW-OFFVALVE,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.

 

 

 

 

 

 

 

 

 

 

 

 

 

DIMENSIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GALS./

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LITERS

A

B

C

D

E

F

G

H

J

K

L

M

N

O

P

S

T I.D.

 

 

 

40

IN

35 1/8

37

32 1/4

40 1/2

9 1/4

16

71 1/2

9 9/16

17 3/4 25 15/16 10 3/8

18 5/8

26 7/8

28 1/2

4 5/8

24 1/2

26

 

 

 

150

mm

893

940

820

1029

235

407

1817

243

451

659

264

474

683

724

118

648

661

 

 

 

60

IN

38 1/4

39

34 1/4

43 1/2

8 3/4

14 1/4

75

8 15/16 19 1/8 29 5/16 10 3/8

18 5/8

27 7/8

30 1/4

5 1/4

27

29 1/2

 

 

 

225

mm

972

991

870

1105

223

362

1905

228

486

745

264

474

709

769

134

686

750

 

 

 

80

IN

41 5/8

42 3/8

35 1/2

45 1/2

8 3/4

15 1/2

79

9 1/4

20 3/4

32 1/4

10 3/8

18 5/8

29 5/8

31 1/2

6 5/8

29

33

 

 

 

300

mm

1058

1077

902

1156

223

394

2007

235

528

820

264

474

753

801

169

737

839

 

 

 

100

IN

44

43 1/2

36 1/2

47 1/2

8 3/4

15 1/2

83 1/2

9 1/8

21 7/8

34 5/8

10 3/8

18 5/8

31 1/4

32 1/2

7 1/2

30 1/2

35 1/2

 

 

 

375

mm

1118

1105

928

1207

22.3

394

2121

232 556

880

264

474

794

826

191

775

902

 

 

 

 

 

 

 

 

GAS

 

 

 

 

 

ELECTRIC

WATER H C

CLEARANCE

 

NATURAL

 

 

PROPANE

 

 

B.T.U. RATING

120V-1Phase, 60 Hz, 10

H C

1/2" dia. Soft

RIGHT =

3"

 

 

Piping: 3/4" N.P.T.

 

Piping: 3/4" N.P.T.

40 gal.

140,000

amps

 

 

Copper Tubing

LEFT

=

3"

 

 

 

 

 

 

 

 

(each)

 

REAR

=

3"

 

 

Supply pressure:

 

Supply pressure:

 

60 gal.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When ordered

Allow 6" space minimum

 

4.00" W.C. minimum

 

4.00" W.C. minimum

80 gal.

190,000

 

 

 

 

 

with optional

from rear and sides when

 

14.00" W.C. maximum

 

14.00" W.C. maximum

100 gal.

 

 

 

 

 

 

faucet.

 

located near combustible

Manufacturer must be notified if unit will be operated above 2,000 ft. altitude.

 

 

 

 

 

 

 

walls. 12" recommended on

 

 

 

 

 

 

 

right side for service

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted.

Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.

Installation of backflow preventers, vacuum breakers and other specific code requirements is the responsibility of the owner and installer.

Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

3

Specification Drawing -

Tilting, KGL-40-T,KGL-60-T,KGL-80-T

 

A

2 1/4"

2 1/2"

 

 

3"

 

 

(57 mm)

 

 

 

 

 

 

 

(77 mm)

 

 

 

(64 mm)

M

 

 

 

 

REF

 

 

 

 

 

REF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 1/2"

 

 

 

 

 

 

E

(64 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

7/16" (11 mm) Ø

4 7/8"

 

 

 

 

 

3 HOLES ON

124 Ø mm

 

C

 

 

 

P

3 1/8" (80 mm) Ø

 

B

 

 

 

B.C.D.

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120º

 

 

 

 

 

 

Q

TYP

4 1/8"

1 5/8" (42 mm) Ø

 

 

 

(105 mm)

 

 

VALVE OPENING

1" (25 mm)

9/16"

 

D

MAX. ADJUSTMENT

14 mm

 

FLANGED FOOT DETAIL

N

O

 

HANDWHEEL REPLACED

BY SWITCH FOR

POWER TILT OPTION

S I.D.

 

H C

 

G

RECOMMENDED

4" (102 mm)

RECOMMENDED

FLOOR SLOPE

 

 

1" (26 mm) per 4' (1220 mm)

H

 

K

PIPE DRAIN RECOMMENDED

min. valve size plus 1" (26 mm)

J

3" (77 mm)

MIN.

CLEARANCE

UNIT SHOWN WITH OPTIONAL 2" TANGENT DRAW-OFFVALVE, SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.

DIMENSIONS

GALS./

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LITERS

A

B

C

D

E

F

G

H

J

K

L

M

N

O

P

Q

S I.D.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

IN

45 3/4

42 1/2

38

35

9

42 1/4

71

40 1/2

15 1/2

23 1/4

19

35 3/4

4 3/8

24

33

63

26

150

mm

1163

108

966

889

229

1074

1804

1029

394

591

483

909

112

610

839

1601

661

60

IN

49 3/8

46

41 1/2

37

11 3/4 47 1/4

75

43 3/4

15 1/4

24 1/2

22

39 3/8

6

28

37

68

29 1/2

225

mm

1255

1169

1055

940

299

1201

1905

1112

388

623

559

1001

153

712

940

1728

750

80

IN

53

49

44 1/2

39

14 3/4

51

78

44 3/4

14

25

25

43

7

30

40

72

33

300

mm

1347

1245

1131

991

375

1296

1982

1137

356

635

635

1093

178

762

1016

1829

839

 

 

GAS

 

 

 

 

ELECTRIC

WATER H C

CLEARANCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120V-1Phase, 60 Hz, 10

1/2" dia. Soft

RIGHT =

0"

 

NATURAL

PROPANE

 

B.T.U. RATING

 

 

 

 

 

 

 

 

amps

H C Copper

LEFT

=

0"

 

Piping: 3/4" N.P.T.

Piping: 3/4" N.P.T.

 

40 gal.

140,000

 

 

 

 

 

Tubing (each)

REAR

=

3"

 

Supply pressure:

Supply pressure:

 

60 gal.

 

 

 

 

 

 

 

 

When ordered

Allow 6" space minimum

 

4.00" W.C. minimum

4.00" W.C. minimum

 

80 gal.

190,000

 

 

 

 

 

 

from rear and sides when

 

 

 

 

with optional

 

14.00" W.C. maximum

14.00" W.C. maximum

 

100 gal.

 

 

 

located near combustible

 

 

 

 

 

faucet.

 

 

 

 

 

 

 

 

walls. 12" recommended on

 

Manufacturer must be notified if unit will be operated above 2,000 ft. altitude.

 

 

 

 

 

right side for service

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted.

Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.

Installation of backflow preventers, vacuum breakers and other specific codr requirements is the responsibility of the owner and installer.

Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

4

Specification Drawing -

Short Series, KGL-40-SH,KGL-60-SH,

DIMENSIONS

 

4" (102 mm)

 

RECOMMENDED

RECOMMENDED

FLOOR SLOPE

 

 

 

 

 

 

1" (26 mm) per 4' (1220 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PIPE DRAIN RECOMMENDED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

min. valve size plus 1" (26 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7/16" (11 mm) Ø

4 7/8"

 

 

 

 

 

 

 

 

3 HOLES ON

 

 

124 Ø mm

 

 

 

 

3 1/8" (80 mm) Ø

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B.C.D.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120º

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TYP

 

 

 

 

1 5/8" (42 mm) Ø

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1" (25 mm)

9/16"

 

 

 

 

 

MAX. ADJUSTMENT 14 mm

FLANGED FOOT DETAIL

MODEL NO

 

A

B

C

D

E

F

G

H

J

 

K

L

M

N

P

Q

 

 

S

T

KGL-40SH

IN

33

41.6

43.3

37.5

69

15.5

7.3

6.7

11

28

35.5

8.2

21.6

11.5

20.8

43.5

23

 

 

mm

838

1056

1099

953

1752

394

185

170

279

711

902

208

549

292

528

1105

584

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KGL-60SH

IN

33.5

44

43.5

37.5

71

12.1

7.3

5.5

12.6

30.5

35.5

8.2

22.2

13.7

22.1

44.5

24.5

 

 

mm

850

1117

1104

953

1803

307

185

140

320

775

902

208

564

348

561

1130

622

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS

 

 

 

 

 

ELECTRIC

 

 

WATER

 

CLEARANCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NATURAL

 

PROPANE

BTU RATING

 

120V-1Phase,60 Hz.

 

1/2" diameter

RIGHT = 0"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Piping 3/4" N.P.T.

Piping 3/4" N.P.T.

190,000

 

 

10 amps

 

 

 

Soft Copper

LEFT

= 0"

 

 

 

 

 

 

Supply pressure

Supply pressure

 

 

 

 

 

 

 

 

Tubing each

REAR

= 0"

 

 

 

 

 

 

4.00" W.C. Min.

11.00" W.C. Min.

 

 

 

 

 

 

 

 

When ordered

Allow 6" space min.

 

 

 

 

 

14.00" W.C. Max.

14.00" W.C. Max.

 

 

 

 

 

 

 

 

with optional

from rear and sides

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

faucet

 

When located near

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

combustible walls

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted.

Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.

Installation of backflow preventers, vacuum breakers and other specific code requirements is the responsibility of the owner and installer.

Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

5

Specification Drawing -

Short Series, KGL-40-TSH

7/16" (11 mm) Ø

4

7/8"

3 HOLES ON

124

Ø mm

3 1/8" (80 mm) Ø B.C.D.

120º TYP

1 5/8" (42 mm) Ø

 

 

FOOT LOCATION &

1" (25 mm)

9/16"

FLOOR DRAIN DETAIL

MAX. ADJUSTMENT

14 mm

 

FLANGED

FOOT DETAIL

SPECIFICATIONS

NOTES

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted.

Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.

Installation of backflow preventers, vacuum breakers and other specific code requirements is the responsibility of the owner and installer.

Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

6

OPERATING INSTRUCTIONS

9

6

10

5

7

1

2

3

4

5

8

Operating Controls & Indicators

ITEM #

DESCRIPTION

FUNCTION

1.

Low Water Indicator Light (Red)

When lit, indicates that the kettle is low on water and will not operate

 

 

in this condition (see RESERVOIR FILL PROCEDURES on page #28.

2.

On-OffSwitch/

Turns kettle ON/OFF and allows the operator to adjust the kettle

 

Solid State

temperature in increments from 1 (Min.) to 10 (Max.).

 

Temperature Control

(see the TEMPERATURE RANGE CHART on page #8).

3.

Heat Indicator Light (Green)

When lit, indicates that the kettle's burner is on.

 

 

Cycles ON-OFFwith burner.

4.

Ignition Failure Indicator Light

Indicates failure of heating system to ignite.

 

(Amber)

 

5.

Vacuum/Pressure Gauge

Indicate steam pressure in PSI inside steam jacket as well as

 

 

vacuum in inches of mercury.

6.

Pressure Relief Valve

This valve is used to vent the kettle and in the unlikely event there is

 

(not shown)

an excess steam build-upin the jacket, this valve opens

 

 

automatically to relieve this pressure.

7.

Water Level Sight Glass

Displays water level in steam jacket.

8.

Tilt Wheel

Used for tilting the kettle on hand tilt models. In power tilt models

 

 

there is a toggle switch in same location.

9.Flue

10.

Tangent Draw-OffValve

Used for draining product or wash water from kettle. It is supplied as

 

 

standard equipment on stationary kettles and is optional on tilting kettles.

7

OPERATING THE KETTLE

DO NOT ATTEMPT TO OPERATE

!THIS APPLIANCE DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE

AND CLEAR OF COMBUSTIBLES.

DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP. SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER, SPILLING HOT CONTENTS.

IF YOU ARE COOKING AN EGG OR MILK PRODUCT, DO NOT PRE-HEATKETTLE.

1.Before turning kettle on, read the Vacuum/Pressure Gauge (5). The gauges needle should be in the green zone. If the needle is in the "VENT AIR" zone, refer to the KETTLE VENTING INSTRUCTIONS (page #27). Any air that may be present will increase cooking times. Once heated, the kettle's normal maximum operating pressure is approximately10-12psi while cooking a water base product.

2.Ensure that the electrical service to the kettle is turned on at the fused disconnect switch.

Temperature

Approximate

Control

Product Temperature

Setting

° F

° C

 

 

 

1.

120

49

2.

135

57

3.

150

66

4.

165

74

5.

180

82

6.

195

91

7.

210

99

8.

225

107

9.

245

118

10.

265

130

NOTE: Certain combinations of ingredients will result in temperature variations

Temperature Range Chart

3.Preheat the kettle by turning the ON/OFF Switch/Solid State Temperature Control (2) to the desired temperature setting (see above "Temperature Range Chart"). The Heat Indicator Light (Green) (3) will remain lit, indicating the burner is on, until the temperature setting is reached. When the green light goes off, the burners are off, and preheating is complete.

NOTE: When cooking egg and milk products, the kettle should not be preheated, as products of this nature adhere to hot cooking surfaces. These types of food should be placed in the kettle before heating is begun.

4.Place food product into the kettle. The green Heat Indicator Light (3) will cycle on and off indicating the burners are cycling on and off to maintain the set temperature.

NOTE: Do not fill kettle aboverecommended level marked on outside of kettle.

NOTE: The red Low Water Indicator Light (1) should not be lit during kettle operation. This light indicates that the burners have been automatically shut off by the kettle's safety circuit. It is normal for the red light to come on when the kettle is in a tilted position. However, the kettle cannot be operated when the red light remains lit while the kettle is in the upright position. This indicates a low water condition, and water must be added to the reservoir. Refer to Reservoir Fill Procedures on page #28 for details.

5.When cooking is completed turn On/Off Switch/Solid State Temperature Control (2) to the "OFF' position.

NOTE: A five minute completeshut-ofperiod is required before relighting.

6.Pour the contents of the kettle into an appropriate container by tilting the kettle forward. Care should be taken to pour slowly enough to avoid splashing off the product.

NOTE: As with cleaning food soil from any cookware, an important part of kettle cleaning is to prevent food from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed. Refer to the Cleaning Instructions (page #9) for detailed kettle washing procedures.

APPROXIMATE BOILING TIMES

The accompanying chart shows approximate times required for gas kettles of various capacities to boil water with the lid open. The ON/OFF Switch/Solid State Temperature Control (2) must be set at “10” throughout theheat-upperiod. Water will boil about 1/3 faster if the kettle is filled only to the outer steam jacket’s welded seam resulting in a kettle filled to 2/3 capacity.

Kettle Capacity

Minutes

KGL, KGL-T

 

40 gallon

35

60 gallon

47

80 gallon

60

100 gallon

75

KGL-SH,KGL-TSH

 

60 gallon

27

80 gallon

34

 

 

Approximate Boiling Times

8

CLEANING INSTRUCTIONS

CARE AND CLEANING

Your kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation.

 

WARNING: Do not use

 

chloride base detergents.

 

There is a growing number of

 

non-chloridecleaners

 

available. If unsure of the

 

cleaners chlorine content

 

consult the supplier. Also

Chloride Cleaners

avoid cleaners containing

quaternary salt as they can

 

cause the stainless steel to pit

 

and rust.

WARNING: If any gaskets or seals are found defective, replace or repair immediately. (See Service Parts Drawings for part identification.)

1.Place the kettle's On-OffSwitch/Solid State Temperature Control (2) to the "OFF" position.

2.Prepare a warm water and mild detergent solution in the kettle.

3.Remove food soil inside the kettle using a nylon brush.

WARNING: Do not use a metal bristle brush or scraper, as this may permanently damage the kettle's stainless steel surface.

c)In a sink, wash and rinse the inside of the valve body using a nylon brush.

d)Reassemble the draw-offvalve by reversing the procedure for disassembly. The valve's hex nut should be hand tight only.

6.Rinse kettle interior thoroughly, then drain the rinse water. Do not leave water sitting in unit when not in use.

7.Using mild soapy water and a damp sponge, wash the exterior of the kettle, rinse, and dry.

NOTE: For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.

Avoid the use of chloride

cleansers, which may damage

Steel Pads

the kettle's stainless steel surface.

WARNING: Steel wool should never be used for cleaning the cooking chamber of the kettle. Particles of steel wool become embedded in the cooking surface and rust, which may corrode the stainless steel.

NOTE: Unit should not be cleaned with a water jet.

8.Leave the cover off when the kettle is not in use.

Wire Brush & Scrapers

4.Loosen food which is stuck to the kettle by allowing it to soak at a low temperature setting.

5.If the kettle is equipped with a draw-offvalve, it should be cleaned as follows:

a)Remove drain screen from bottom of kettle. Thoroughly wash and rinse the screen either in a sink or a dishwasher, then replace it into the kettle.

b)Disassemble the draw-offvalve first by turning the valve knobcounter-clockwise,then turning the large hex nut counterclockwise until the valve stem is free of the valve body.

RECOMMENDED CLEANERS FOR SPECIFIC SITUATIONS

Job

Cleaning Agent

Comments

Routine Cleaning

Soap, Ammonia

Apply with cloth or

 

Detergent, Medallion

sponge

Fingerprints

Arcal 20, Lac-O-Nu

Provides barrier film

& Smears

Ecoshine

 

Stubborn Stains

Cameo, Talc, Zud

Rub in direction

& Discolouration

First Impression

of polish lines

Grease & Fatty Acids,

Easy-Off,De-GreaseIt

Excellent removal

Blood, Burnt-OnFoods

Oven Aid

on all finishes

Grease & Oil

Any good commercial

Apply with sponge

 

detergent

or cloth

Restoration/

Benefit, Super Sheen

 

Passivation

 

 

 

 

 

9

SERVICE PARTS

WRAP COVERS

BACK

TOP

LEFT SIDE

RIGHT SIDE

FRONT

KETTLE

TOP

FRONT

LEFT SIDE

RIGHT SIDE

BACK

KGL-40

KE01479-X

KE53483-4

KE54253-X

KE01432-X

KE02186-1

KGL-60

KE01479-1

KE53483-5

KE54253-1

KE01432-1

KE02186-2

KGL-80

KE01479-2

KE53483-6

KE54253-2

KE01432-2

KE02186-3

KGL-100

KE01479-3

KE53483-7

KE54253-3

KE01432-3

KE02186-4

 

 

 

 

 

 

KGL-40-T

KE01479-X

KE53483-X

KE54253-X

KE01432-X

KE02186-1

KGL-60-T

KE01479-1

KE53483-1

KE54253-1

KE01432-1

KE02186-2

KGL-80-T

KE01479-2

KE53483-2

KE54253-2

KE01432-2

KE02186-3

 

 

 

 

 

 

KGL-40-SH

KE01479-4

KE53483-6

KE54253-2

KE01432-2

KE02186-3

KGL-60-SH

KE01479-5

KE53483-7

KE54253-3

KE01432-3

KE02186-4

 

 

 

 

 

 

KGL-40-TSH

KE01479-4

KE53483-2

KE54253-2

KE01432-2

KE02186-3

 

 

 

 

 

 

10

PRESSURE RELIEF

ASSEMBLY

4 5

2

3

6 8

7

ITEM NO.

PART NO.

DESCRIPTION

QTY.

 

 

PRESSURE RELIEF VALVE ASSEMBLIES

 

1.

KE01450

FOR ASME KETTLES (INCLUDES #2-6)

1

 

KE01450-1

FOR CE KETTLES (INCLUDES #2-6)

1

2.

FA05049

MALE CONNECTOR, 1/2" PIPE - 1/4" TUBE

1

3.

FI00151

STREET ELBOW, 90°, 1/2", BRASS

2

4.

FI00178

TEE, 1/2" FPT, BRASS

1

 

 

SAFETY VALVES

 

5.

KE54941-5

1/2" FPT, 50 PSI., FOR ASME KETTLES

1

 

KE54941-31

1/2" FPT, 50 PSI., FOR CE KETTLE

1

6.

KE54223

BLOW DOWN TUBE

1

7.

KE54864

ACCESS PANEL

1

8.

FA11518-4

THUMB SCREW, 10-32X 1/2" L

1

11

HINGE ASSEMBLY

9

4

7

11

8

6

10

1

9

5

12 13 2 3

ITEM NO.

PART NO.

DESCRIPTION

QTY.

1. - 11

SE00120-1

HINGE ASSEMBLY -KGL-40/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

 

SE00120-2

 

KGL-60/T,KGL-80/T,KGL-40-T/SH . . . . . . . . . . . . .

. . .1

 

SE00120-3

 

KGL-100/T,KGL-60-T/SH . . . . . . . . . . . . . . . . . . . . . .

. .1

1.

KE50882

HINGE BASE . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

2.

KE51217

HINGE CYLINDER .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

3.

KE50121-2

HINGE SPRING -

KGL-40/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE50121-1

 

KGL-60/T,KGL-80/T,KGL-100/T,

 

 

 

 

KGL-40-T/SH,KGL-60-T/SH . . . . . . . . . . . . . . . . . . . . . .

. .1

4.

KE50823-1

HINGE PIN -

KGL-40/T,KGL-60/T,KGL-80/T,KGL-40-T/SH . . . . . . . .

. .1

 

KE50823-2

 

KGL-100/T,KGL-60-T/SH . . . . . . . . . . . . . . . . . . . . . . . .

. .1

5.

KE50824

HINGE BEARING .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

6.

KE50819-1

HINGE END PIECE, LHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7.

KE50820

HINGE INSERT . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

8.

KE50819

HINGE END PIECE, RHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9.

FA11284

SCREW, SOCKET HEAD, 1/4-20X 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

10.

FA11507

CUTTING SCREW,

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

11.

KE54907-10

PLUG BUTTON . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

12.

KE50151-12

KNOB . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

13.

 

COVER HANDLE (SPECIFY MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

12

ITEM ON.

PART NO.

DESCRIPTION

QTY.

 

KE01422

ELECTRICAL CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

 

KE53439

COMPONENT BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE53440

COVER, COMPONENT BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE53599-1

GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

1.

KE53838-27

TRANSFORMER, 120-14V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

 

KE53444

TRANSFORMER BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

2.

KE54833-3

SNAP-INBUSHING, 0.875" DIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

3.

KE53469

IGNITION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

4.

KE00458

KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE50303

BRACKET, SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

5.

KE50753-7

RELAY, 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE50753-8

RELAY, 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

6.

KE55069-6

SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7.

FI05050

BRASS NUT, 7/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

8.

KE53436

AIR PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE53432

AIR PRESSURE SWITCH BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9.

KE53838-20

TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

SIGHT GLASS

 

 

ITEM ON.

PART NO.

DESCRIPTION

QTY.

1.

KE50955

RETAINING COVER . . . . . . .

. 1

2.

KE52871

GASKET . . . . . . . . . . . . . . . .

. 1

3.

KE51053-1

SIGHT GLASS . . . . . . . . . . .

. 1

4.

FA05002-30

”O” RING . . . . . . . . . . . . . . .

. 1

HI

LO

4

3

2

1

13

TRUNNION ASSEMBLY

ITEM

PART

DESCRIPTION

QTY.

NO.

NO.

 

 

1.

KE00354

TRUNNION BEARING ASSEMBLY .

. . . . .1

2.

KE00351

TRUNNION BEARING ASSEMBLY . .

. . . .1

3.

KE51711

ROLLER BEARING . . . . . . . . . . . . . .

. . . 2

4.

KE51571-1

SPHERICAL WASHER . . . . . . . . . . . .

. . . .1

5.

FA95081-3

BOLT, 5/16-18X 1/2" . . . . . . . . . . . . .

. . . .1

6.

KE51886

GREASE NIPPLE . . . . . . . . . . . . . . . .

. . . .1

TANGENT DRAW-OFFVALVE

3

2

1

For the following units

1with coversKGL-40-T

KGL-60-T

KGL-80-T

 

6

 

3

 

 

4

2

 

 

 

5

For the following units

 

 

with or with-outcovers

 

KGL-40-TSH

 

 

For the following units

 

 

with-outcovers

 

 

KGL-40KGL-80

KGL-40-SH

 

KGL-60KGL-100

KGL-60-SH

7

6

5

4

ITEM NO.

PART NO.

DESCRIPTION

QTY.

1. - 7.

TD-2

DRAW-OFFASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

 

TD-3

DRAW-OFFASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

1.

FA95049

WING NUT, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

FA21050

ACCORN NUT, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

FA21501-1

ACCORN NUT, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

2.

KE52755

KNOB, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

SE50018

KNOB, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

3.

KE52754

HEX NUT, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

SE50016

HEX NUT, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

4.

KE52753

RETAINER, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

SE50013

RETAINER, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

5.

KE52752

PISTON, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

107487

PISTON, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.1

6.

FA05002-24

"O" RING, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

FA05002-38

"O" RING, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7.

KE50972-B

VALVE BODY, TD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

 

KE50973-B

VALVE BODY, TD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

14

Stationary Models

25

26

27

22

28

29

34 28

30

25

21 22 23 24

18 19 20

16 17

Gas Orifice

Ignitor

Burner

Gas Valve

 

11

Shut-OffValve

12

 

13

 

14

31 32 33 34

Tilting

Models

Secondary

Air

Orifice

15

35

Air Blower

Primary

Air Orifice

1

2

3

4

7

5

6

4

8

9

10

30

29

15

GAS CONTROL ASSEMBLY

 

ITEM ON.

PART NO.

DESCRIPTION

QTY.

1.

KE53441

BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

 

KE53441-1

BLOWER, 220V, 50 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

2.

KE54420

AIR INTAKE WASHER (NATURAL GAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE54420-1

AIR INTAKE WASHER (PROPANE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

3.

KE54239

CAPACITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

4.

KE01426-4

MIXING CHAMBER, 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE01426-1

MIXING CHAMBER, 60 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE01426-2

MIXING CHAMBER, 80 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE01426-3

MIXING CHAMBER, 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

5.

KE53523

1/4” TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

6.

KE53402

AIR ORIFICE, 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE53402-1

AIR ORIFICE, 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE53402-2

AIR ORIFICE, 40 GALLON KETTLES (FOR FRANCE ONLY) . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE53402-3

AIR ORIFICE, 60 - 100 GALLON KETTLES (FOR FRANCE ONLY) . . . . . . . . . . . . . . . .

. .1

7.

KE01449

BLOWER MOUNTING PIPE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

8.

KE53618

SIGHT GLASS GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9.

KE53617

SIGHT GLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

10.

KE53619

SIGHT GLASS RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

11.

KE00515

THERMISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

12.

KE50556-2

WATER LEVEL PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

13.

KE53437

IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

14.

KE53570

GASKET FOR IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

15.

FI05257

SHUT-OFFCOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

16.

FI05213

PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

17.

KE53422

SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

18.

FA05002-4

“O” RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

19.GAS ORIFICES:

 

KE53403-4

NATURAL GAS - SEA LEVEL UP TO 2000', 40 GALLON KETTLES . . . . . . . . . . . . . . . .

.1

 

KE53403-5

PROPANE GAS - SEA LEVEL UP TO 2000', 40 GALLON KETTLES . . . . . . . . . . . . . . . .

.1

 

KE53403-6

NATURAL GAS - SEA LEVEL UP TO 2000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . .

1

 

KE53403-7

PROPANE GAS - SEA LEVEL UP TO 2000', 60 - 100 GALLON KETTLES . . . . . . . . . . . .

1

 

KE53403-8

NATURAL GAS - 2000' UP TO 4000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . .

1

 

KE53403-9

PROPANE GAS - 2000' UP TO 4000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . .

1

 

KE53403-10

NATURAL GAS - 2000' UP TO 4000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . .

1

 

KE53403-11

PROPANE GAS - 2000' TO 4000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . . . .

1

 

KE53403-12

NATURAL GAS - 4000' UP TO 6000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . .

1

 

KE53403-13

PROPANE GAS - 4000' UP TO 6000', 40 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . .

1

 

KE53403-10

NATURAL GAS - 4000' UP TO 6000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . . .

1

 

KE53403-14

PROPANE GAS - 4000' UP TO 6000', 60 - 100 GALLON KETTLES . . . . . . . . . . . . . . . . .

1

20.

FA05002-29

“O” RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

21.

FI05226-4

NIPPLE, 1/2" NPT, 5 5/16" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

22.

FI00073

UNION, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

23.

FI00133

ELBOW, 1/2", STREET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

24.

KE93909

STRIP, TO HOLD BLOWER DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

25.

FI00040-1

ELBOW, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

26.

FI00579

NIPPLE, 1/2" NPT, 4" LONG, KGL-60-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

FI05226-2

NIPPLE, 1/2" NPT, 4" LONG, KGL-80-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

27.

KE55004-3

RETAINING PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

28.

FI00573

NIPPLE, 1/2" NPT, 1 1/8" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

29.

FI05231

BUSHING, 3/4 - 1/2" NPT FLUSH, BLACK IRON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

30.

F01518-1

GAS SHUT-OFFVALVE, 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

31.

FI05226

NIPPLE, 1/2" NPT, 8" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

32.

FI05222

SWIVEL ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

33.

FI05223

SPECIAL NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

34.

KE02053

GAS VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

35.

KE53515

GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

36.

FI00607

NIPPLE, 3/4" NPT, 1 1/2" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

16

8

4

5

6 5

7 5

6 5

9

4

2

42

25 26 27 28

39

41

10

40

 

 

14

 

 

 

15

25

30

33 34

23

32

35 36

24

 

13

12

11

22

38

37 31

32

21

16 19 20

17

18

17

GEARBOX ASSEMBLY

 

ITEM NO.

PART NO.

DESCRIPTION

QTY.

1.

KE52836-2

TILT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

2.

KE50315

WORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

3.

FA95005

TENSION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

4.

KE52193

THRUST BEARING SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

5.

KE52192

THRUST WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

6.

KE52191

ROLLER BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

7.

FA30088

WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

8.

FA95008

JAM NUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

9.

KE55057-4

LID FOR GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

10.

FA95062

PAN HD. PHILLIPS SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

11.

KE00508

HANDWHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

12.

FA19501

HANDWHEEL ALLEN SCREW, HEX SOCKET . . . . . . . . . . . . . . . . . .

. .2

13.

KE51730

TILT SHAFT BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

14.

FA19177

HEX SOCKET SET SCREW 5/16-24X 1/2 . . . . . . . . . . . . . . . . . . . . .

. .1

15.

FA20047

JAM NUT 5/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

16.

KE53137-3

MOMENTARY SWITCH ACTIVATOR . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

17.

KE53184

CONTACT SECTION HOLDER (LATCH) . . . . . . . . . . . . . . . . . . . . . .

. .1

18.

KE53138-1

CONTACT BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

19.

KE50580

WATER RESISTANT BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

20.

FA00012

"O" RING, CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

21.

KE50579

CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

22.

KE51007

MICRO SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

 

FA10139

MACHINE SCREW #6-32X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

 

KE50498

MICRO SWITCH INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

 

FA32004

TOOTH LOCK WASHER #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

23.

KE50582

CPLG. ONTARIO BELTING #G-1005/8 BORE . . . . . . . . . . . . . . . . . .

. .2

24.

FA95014

SQUARE KEY 3/16 X 3/16 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

25.

KE50583

RUBBER INSERT, ONTARIO BELTING "BUNA N" . . . . . . . . . . . . . . .

. .1

26.

KE52832

MOTOR "BODINE" #NSH-54RL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

27.

FA10487

HEX HD SCREW 1/4-20X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

28.

FA31008

SPLIT LOCKWASHER 1/4" DIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

29.

FA20026

HEX NUT 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

30.

KE517112

LEFT HAND BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

31.

KE517111

RIGHT HAND BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

32.

KE51712

GREASE NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

33.

KE01889

MICRO SWITCH TRIGGER/WORM GEAR WELDMENT . . . . . . . . . . . . . . . . .

. .1

34.

FA10772

SOCKET HD. CAP SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

35.

FA20048

JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

36.

FA95050

RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

37.

FA95055-1

SQUARE KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

38.

FA19201

HEX SOCKET SET SCREW 3/8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

39.

KE50581

BRIDGE RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

40.

KE54535

EDGE CONNECTOR (11 PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

41.

KE50753-10

RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

42.

KE50473

GROUND LUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

18

6

9

3

5

4

8 9

50

100

150

 

 

 

 

 

 

200

 

 

 

10

20

 

0

 

30

 

 

 

 

250

 

I

0

 

 

 

R

 

 

 

 

 

 

A

 

 

 

40

 

 

E

 

 

 

 

T

 

 

 

 

 

N

 

 

 

 

300

 

V

 

 

 

 

 

 

 

 

 

50

 

 

 

 

 

 

60

350

 

 

 

 

psi

 

 

 

 

 

 

kPa400

11

7 9

1

USED

 

PRIOR

 

TO

2

JANUARY

2000

 

10

ITEM NO.

PART NO.

DESCRIPTION

QTY.

1.

KE50504

SWITCH, TOGGLE (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . .

. . .1

2.

SK50062

RUBBER BOOT (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . .

. .1

3.

SE00114

POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #4 . . . . . . . . . . . . . . .

. .1

 

KE50988-2

POTENTIOMETER (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . .

. .1

4.

KE51005

RUBBER BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

5.

KE50569-1

KNOB, POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

6.

KE50567-1

L.E.D., RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7.

KE50568-1

L.E.D., GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

8.

KE50567-2

L.E.D., AMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9.

FA05002-18

"O" RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .3

10.

KE50429-2

PRESSURE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

11.

KE5555-5-B

LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE95457

LABEL (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

19

MAINTENANCE

INSPECTION AND MAINTENANCE CHECKLIST

Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%.

INSPECTION AND MAINTENANCE CHECKLIST

The following checks should be completed every six months or more frequently if unit is in a high volume facility.

WARNING: It is imperative that damaged seals be repaired immediately to prevent equipment failure and/or damage.

ITEM

CHECK

KETTLE CONSOLE COVER

Inspect gasket material for integrity. Replace if necessary.

 

Insure all screws are in place and firmly holding down the cover.

 

If not replace/tighten screws.

HAND WHEEL (hand tilt models only)

Check hand wheel for tightness. If loose tighten allen screw.

TILTING (tilting models only)

Check that kettle tilts smoothly.

 

Grease as described in LUBRICATION PROCEDURE (page #23).

ON/OFF SWITCH/

Check for damage. Replace if necessary.

TEMPERATURE CONTROL

 

PRESSURE GAUGE

Check that the gauge does not have moisture on its inside face.

 

Replace if moisture is present.

 

Check that the gauge shows a vacuum (needle is well into the Green

 

zone) when cold and shows between 25-40psi when unit is hot.

 

If not follow VACUUM LEAK TEST PROCEDURE (page #27).

PRESSURE RELIEF VALVE

Check pressure relief valve as described in PRESSURE RELIEF VALVE

 

TESTING PROCEDURE (page #29).

TEMPERATURE CHECK

Following CALIBRATING PROCEDURE (page #29) check the inner kettle

 

surface temperature with a digital surface thermometer and adjust

 

if required.

LUBRICATION

Grease trunnion housings and gear/worm assembly as

 

recommended in LUBRICATION INSTRUCTIONS on page #23).

GEAR/WORM

Inspect for play. Tighten Allen screws if required.

ASSEMBLY

 

SPRING ASSIST COVER

Check cover is tightly secured to handle and insure spring is holding

 

cover up - adjust if required. Refer to HINGE ADJUSTMENT

 

INSTRUCTIONS (page #23)

20

KETTLE SAFETY INSPECTION CHECKLIST

Regular inspection and maintenance of units is essential to obtain trouble free and safe operation of equipment. Inspections must include testing of the pressure relief valve and checks of the operating system to insure that it has not been altered.

No safety features designed into the equipment should ever be tampered with. Tampering with or bypassing controls is a very dangerous practice and unfortunately we have seen several cases of this. Following is a short list of the most common and the most dangerous alterations performed on kettles.

SAFETY VALVE:

This illustrations show the correct configuration of a factory installed Safety Valves.

Any modifications are unacceptable.

Incorrect Installations

1 Safety valve has plug threaded into the discharge opening preventing any steam from escaping.

2 Safety valve’s tube diameter has been reduced.

3 Safety valve is sticking, frozen shut or plugged. To test, refer to page #29, PRESSURE RELIEF VALVE PERIODIC TESTING.

4 Safety valve is plumbed to a drain or water line creating back pressure and reducing flow.

1

Plug

2 Tube diameter reduced

Frozen, 3 stuck, or

plugged

Plumbed to drain or

water line

4

21

21

SAFETY THERMOSTAT:

Incorrect

Installations

 

1

2

3

Safety thermostat

 

 

 

1 probe is not

 

 

 

 

completely

 

 

 

 

inserted into

 

 

 

 

tubing.

Probe

 

 

 

Safety thermostat

fully

 

 

 

2 probe is removed

inserted

 

 

 

in tube

 

 

 

from tubing.

 

 

 

 

 

 

 

 

Safety thermostat

 

3 electrical

Wiring is properly

Probe

Probe

Thermostat

connection is

connected

removed

removed

electrically

bypassed.

 

partially

completely

bypassed

 

 

Low Water Level Probe:

Probe properly attached

(A)

(B)

 

Probe bypassed by

 

 

Probe bypassed by

running (A) an

 

(B) grounding the

 

additional wire

 

 

connecting wire

 

 

 

 

 

 

 

 

Operating

Thermostat:

265º

260º - 270º

MAXIMUM

 

 

KETTLE

 

TEMPERATURE

If maximum temperature is not in this range (on empty kettle), refer to the CALIBRATING PROCEDURE on

page #29.

Air Switch:

Wiring is properly connected

Incorrect

Installation

Switch electrically bypassed

22

LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure smooth operation and reduce wear.

Adjusting

TRUNNION

HOUSING,

Screw

 

WORM SCREW

Worm

AND TILT GEAR

Screw and

These parts are

Tilt

Gear

accessed through the

Cross

top cover of the

Bar

console.

 

Apply grease to gear teeth. Check for

excessive play and adjust with adjusting screw located on top of cross bar.

Trunnion Housing

Grease Nipple

KETTLE

TRUNNIONS

On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing. On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

HINGE ADJUSTMENT

INSTRUCTIONS 3/8" Allen wrench

1.Insert 3/8" Allen wrench.

2.Turn clockwise to relieve tension on spring.

3.While tension is released remove one of the two slotted screws.

4.To prevent Allen wrench from springing back abruptly while the second slotted screw is removed, insert a pin (approximately 1/8") in the hole where the first slotted screw was removed from.

5.Remove second slotted screw.

6.While holding Allen wrench remove pin.

7.Turn Allen wrench clockwise to tighten or counter-clockwiseto loosen tension to produce desired effect.

8.Re-insertpin in one of the two holes.

9.Tighten one slotted screw in the other hole (it may be necessary to turn Allen wrench slightly to align holes).

10.Remove pin and repeat step number 9 for other slotted screw.

TROUBLESHOOTING GUIDES

GENERAL

1.To turn the unit on, turn the switch to the on position.

Power is sent to primary side of the 120vac/16vac transformer.

Power is sent to the normally closed high limit.

From the high limit power is sent to the normally open contacts of the 12VDC relay and the L1 and L2 terminals of the ignition module.

2.From the secondary of the transformer 16VAC is sent to the controller.

Power is sent to the red LED (low water indicator light) from terminal 4 of the controller.

If the water probe is grounded through water the LED will go off.

If the water probe is not grounded the LED will remain on and the unit will not heat.

If the resistance of the thermistor is higher than the setting of the potentiometer( the unit is calling for heat) then 16VDC is sent to the coil of the relay and the green LED (heat indicator light)

The 12VDC relay will close until the unit reaches temperature

3.With the contacts of the relay closed, 120VAC is sent to the blower and primary coil of the 120VAC/24VAC transformer.

From the secondary of the 24VAC transformer power is sent to the normally open contacts of the air switch.

When the air from the blower closes the air switch, 24VAC is sent to the Th terminal of the ignition module.

4.With both 120VAC (at L1 and L2) and 24VAC (at Gnd and Th) to the ignition module then 120VAC will be sent to the surface igniter.

5.After the ignition module has been energized for 24 seconds the module will send 24VAC to the gas valve.

The gas will touch the hot igniter and ignite.

The kettle will build pressure until the controller is satisfied by the thermistor at the setting of the potentiometer.

The controller will then turn off the heat circuit until the temperature of the kettle is below the setting

23

TROUBLESHOOTING GUIDES (continued)

PROBLEM:

KGL

Kettle Won't

Heat

Does red light

 

 

 

Does red light go

 

 

 

Add water to

come on when unit

 

Yes

 

off shortly after

 

No

 

 

 

 

 

jacket of Kettle.

is first turned on?

 

 

 

unit is turned on?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the on/off

Is 16 VAC at the

switch (toggle

Yes secondary side of No

or rotary).

the transformer?

No

Replace the

Is there Power to

transformer.

Yes the primary of the transformer?

No

 

Is 16 VAC

 

 

 

 

 

With the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

potentiometer set

 

 

 

 

 

 

 

 

 

 

measured across

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

at 10, is 12 VDC at

 

 

 

 

 

 

 

 

 

 

Pins 9 and 10 on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the coil of the

 

 

 

 

 

 

 

 

 

 

the controller?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

relay?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the

 

 

 

 

 

Does the relay pull

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

Replace the

 

 

 

relay.

 

 

 

 

in?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

high limit.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With the high limit

 

Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is there power to

 

 

 

temporarily

 

 

 

 

 

 

 

 

 

 

 

 

the wire to

 

 

 

 

 

 

 

 

No

 

bypassed, is

No

 

 

 

 

 

 

 

the blower?

 

 

 

 

 

 

 

 

 

 

 

the blower.

 

 

 

 

 

 

 

 

 

 

power at the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

blower?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Supply power

 

 

 

Yes

 

 

 

 

 

 

 

to the kettle.

 

 

 

 

 

 

 

 

 

 

 

 

Replace

 

 

Does the blower

No

 

blower.

 

turn?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

Replace the

ignition No transformer

Replace

 

 

Is there 120 VAC

 

 

 

ignition

No

 

Yes

 

to the igniter?

module.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Does the ignitor

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

glow?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Does the gas

 

 

 

 

 

 

 

 

 

valve get 24 VAC

 

 

 

 

 

 

 

 

 

20 sec. after the

Yes

 

 

 

 

 

 

 

 

 

 

 

 

ignitor is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

energized?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is there 24 VAC at

 

 

 

 

 

Is there power to

 

 

 

 

the secondary of

 

 

 

 

 

 

 

 

Replace the

 

 

Yes

 

the ignition

 

No

 

the ignition

 

 

 

 

 

DC relay.

 

 

 

 

 

transformer?

 

 

 

 

 

 

 

 

 

 

transformer?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is there 24 VAC to

 

 

 

 

 

Replace the air

 

 

 

 

the igniton

 

No

 

 

 

 

 

 

 

 

 

switch.

 

 

 

 

module?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the

ignitor.

Does the gas

 

 

Replace gas

 

No

valve open?

 

valve

 

 

 

 

 

 

 

 

24

TROUBLESHOOTING GUIDES (continued)

PROBLEM:

KGL

Kettle Not

Hot Enough

 

 

 

 

 

 

 

 

With kettle pot

 

 

See Problem:

 

 

Does the kettle

 

 

 

 

empty and

 

 

Kettle won't

No

 

 

Yes

 

temperature knob

 

 

 

heat at all?

 

 

 

 

heat.

 

 

 

 

 

 

set at 10, is the

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

temperature of the

 

 

 

 

 

 

 

 

 

 

surface of the pot

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

260 degrees?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

Vent

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When unit is cold

 

 

 

 

 

the kettle per

 

 

 

 

 

 

 

 

 

 

 

 

 

(room temp) is the

 

 

 

 

 

instructions in

No

 

 

 

 

 

 

 

 

 

pressure gauge in

 

 

 

 

 

the manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

the green?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

Unit is operating properly

Replace the

Replace the

high limit?

blower

Replace controller.

When the unit is calling for heat

(the green light is Noon), is there flame

at the burner?

 

No

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

Is there voltage to

 

 

 

Is the blower

 

Yes

 

the blower?

 

 

turning?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is the

 

 

 

Is the resistance of

 

 

 

 

 

 

 

potentiometer

 

 

 

the thermister

 

 

Replace the

Replace the air

resistance 50,000

 

Yes

 

100,000 ohms

 

No

 

 

 

thermister.

switch

ohms at low and 0

 

 

 

+10% at room

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ohms at high?

 

 

 

temperature?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

Replace the potentiometer.

PROBLEM: KGL Kettle Has Delayed Ignition

Replace ignitor.

No

Is the gas

Delayed Igniton pressure to the Yes

Does the ignior

burner 3.5" W.C.?

glow evenly

No

Adjust or replace the gas Valve.

Does the gas valve get 24 VAC

Yes 20 seconds after Yesthe ignitor is

energized?

Replace blower and air switch.

No

Is the blower turning?

No

 

Yes

Replace the

ignition Replace burner module.

25

TROUBLESHOOTING GUIDES (continued)

PROBLEM:

KGL Kettle

Gets Too

Hot

The

kettle is working Yes properly.

Replace the

No

gas valve.

Replace the

No

Relay

With the kettle empty and the temperature set at 10, is the surface temp 260-265degrees?

No

Does the kettle continue to call for heat (green light stays on) when the kettle reaches 260-265degrees?

No

Is there supply voltage to the coil of the gas valve?

Yes

Is there any DC voltage to the coil of the relay?

Yes

Replace the

controller

Is the resistance of ;the thermister

Yes 100,000 ohms + No

Replace the

10% at room temperature?

thermister.

Yes

Is the resistance of the potentiometer

50,000 ohms at No

Replace the

the low setting and 0 ohms at high?

potentiometer

Yes

Replace the

controller

PROBLEM: Red Add Water LED Stays On

Add the proper

amount of distilled No water and rust

inhibitor.

Clean or

replace water No probe.

Replace the

wire harness in No the trunion.

Does Red LED stay on after adding the proper amount of distilled water and rust inhibitor?

Yes

Is the red LED on with probe grounded?

Yes

Does the red LED stay on with a

jumper between Yes

Replace the

pins 5 and 7 on the controller?

controller.

26

KETTLE VENTING

INSTRUCTIONS Pressure

Relief Valve

 

 

150

200

 

 

 

100

250

 

 

 

 

20

 

 

50

30

 

 

10

40

300

 

 

 

 

 

 

 

 

0

0

 

50

 

 

 

I

 

 

 

 

R

 

 

350

 

 

A

 

 

 

 

T

 

 

 

 

 

N

 

60

 

Valve

 

E

 

 

400

 

V

 

 

 

 

psi

kPa

Ring

 

 

Access

Panel

The following venting procedure should be followed when the Vacuum/Pressure Gauge needle is in the "VENT AIR" zone:

NOTE: Check for and eliminate leaks prior to venting (See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS on page #27).

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

5

6

1. Remove Access Panel from

7

back of main kettle console.

 

4

 

 

 

 

 

 

2. Turn kettle ON and set temperature

 

 

 

 

 

 

8

 

 

 

 

 

 

control to 10, heat the empty kettle

3

 

 

 

 

 

 

 

 

 

 

 

 

until unit cycles off.

 

 

 

 

 

 

9

 

 

 

 

 

 

3. Vent kettle by pulling Valve Ring

 

 

 

 

 

 

 

 

 

1

 

10

 

eight to fifteen times, holding

 

 

 

 

 

 

valve open for two seconds

 

 

 

 

 

 

 

OFF

 

 

 

 

 

each time.

 

 

 

 

 

 

 

NOTE: If unit cycles ON, stop

 

 

 

 

 

 

 

venting and wait for kettle to cycle

 

 

 

 

 

 

 

OFF before continuing.

 

 

 

 

 

 

 

4. Turn kettle OFF. Add cold water

 

 

 

 

 

 

 

to kettle until its surface

 

 

 

 

 

 

 

temperature is below 100°F. The

 

 

 

 

 

 

 

pressure gauge needle should

 

 

 

 

 

 

 

be in the green zone, indicating a

 

 

 

 

 

 

 

vacuum in the kettle’s jacket.

 

 

150

200

 

 

 

5. If needle is in the green zone then

 

100

 

250

 

 

50

20

30

 

 

 

venting was successful. If not

10

 

40

300

 

 

 

 

 

 

repeat procedure.

0

0

 

 

50

 

 

 

I

 

 

 

 

 

 

R

 

 

 

350

 

 

 

A

 

 

 

 

 

 

T

 

 

 

 

 

 

 

N

 

60

 

 

 

 

E

 

 

 

 

 

 

 

V

 

psi

 

400

 

 

 

 

 

 

 

 

 

 

 

 

kPa

 

 

VACUUM LEAK TEST

PROCEDURE

If the kettle will not hold vacuum, test for leaks at:

A.Water Level Probe.

B.Pressure Relief Valve/Pressure Gauge and connecting plumbing.

C.Boiler Drain Cap.

D.Sight Glass.

LEAK TEST PROCEDURE:

1.Heat kettle until unit cycles off.

2.Shut off power to the kettle at the fused disconnect switch.

3.Spread Bubble Type Leak Detector over suspected areas and watch closely for bubbles.

4.Repair areas as required.

REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS

If unit will not hold a vacuum the most likely cause is a leak at one of the fittings.

Often, the easiest way to eliminate a leak is reseal the suspect areas.

1. Water Level Probe

Remove,clean threads, apply teflon thread sealant and reinstall.

2. Pressure Relief Valve

A/ Inspect for signs of leaks. Replace if required.

B/ Remove, clean threads, apply teflon thread sealant and reinstall.

3. Pressure Gauge

A/ Inspect face of gauge. If it contains moisture on the inside of face replace.

B/ Check tightness of plumbing connection to pressure Gauge.

3. Sight Glass

A/ Check tightness of sight glass.

B/ Replace "O" ring if required.

27

RESERVOIR FILL

PROCEDURES

WARNING: IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never require the addition of water.

If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically low level. The low water protection control has automatically shut off the gas burner. The following procedure must be completed before further use:

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

NOTE: Have a qualified service technician repair the leakage problem and add water to the unit. Ensure that the red "low water" light is on when the kettle is upright. On tilting kettles, it is normal for the red light to come on when the kettle is in a tilted position.

CAUTION: Only distilled water should be used when adding water to a partially filled water reservoir (If unit is completely empty see KETTLE JACKET FILLING & DRAINING PROCEDURES on page #30). Local tap water conditions may cause kettle damage which is not covered under warranty. Rust inhibitor is purchased locally. Read directions and do not exceed manufacturer's recommendation (excessive rust inhibitor can also cause solidification).

 

 

 

 

1. Ensure kettle is at room

 

 

150

200

 

temperature and pressure

 

100

250

 

gauge showing zero or less

 

 

20

 

50

30

 

10

40

300

pressure.

 

 

 

 

 

 

 

0

0

 

50

 

 

 

I

 

 

 

 

R

 

 

350

Shut off power to the kettle

 

A

 

60

 

V

 

2.

 

T

 

 

 

 

 

N

 

 

 

 

 

E

 

 

 

 

 

 

 

psi

400

 

kPa

at the fused disconnect

 

switch.

 

Pressure

 

Relief Valve

Console

Valve

Ring

Cover

 

Access

Panel

3. Remove Console Cover and Access Panel.

4. Pull Pressure Relief Valve Ring open to insure vessel is not pressurized.

5. Remove 1/4" copper tubing

Pressure and reducer bushing.

Relief Valve

Important- Pull ring on Pressure Relief Valve prior to removal to insure vessel is not pressurized.

Sight

Glass

6.Add distilled water using a funnel if necessary. Fill the unit to the high level mark on the Sight Glass.

7.Apply a thread sealant (i.e. Teflon tape) to the reducer bushing threads and replace.

8.Replace Console Cover and Access Panel.

9.Restore power to unit at the fused disconnect switch.

10.The kettle must now be vented. (Refer to the KETTLE VENTING INSTRUCTIONS on page #27).

28

PRESSURE RELIEF VALVE PERIODIC TESTING

Pressure

Relief Valve

Valve

Ring

Access

Panel

Most insurance agencies require periodic testing of pressure relief valves used on pressure vessels. This procedure will allow you to safely and quickly test your kettle's pressure relief valve. We recommend this test be performed twice a year.

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

NOTE: The following instruction is intended for use by qualified service personnel.

WARNING: Kettle surface will be hot and steam will be released during testing. Take necessary precautions including the use of gloves and eye protection to prevent personal injury.

5 6

7

4

8

3

 

 

9

1

10

 

OFF

 

1.With the kettle empty, turn unit ON and set temperature control to 10. Allow the kettle to heat until the unit cycles off.

2.Switch unit OFF and disconnect main power at fused disconnect switch.

3.Remove Access Panel at back of main kettle console.

4.Pull Pressure Relief Valve Ring open for a maximum of one second. Repeat test three to four times. Each time the mechanism should move freely and be accompanied by a rapid escape of steam.

NOTES:

If valve appears to be sticking replace pressure relief valve.

If foreign material is discharged then drain kettle and replace pressure relief valve.

See KETTLE JACKET FILLING AND DRAINING PROCEDURES on page #30 for full instructions on the correct method for draining and refilling kettle jacket.

WARNING: Improper refilling of kettle jacket will result in irreversible damage to unit.

5.Replace Access Panel.

6.Reconnect main power at fused disconnect switch..

CALIBRATING PROCEDURE

Solid State Temperature

 

Adjustment

Control Box

 

Pot

 

 

 

1.Insure the unit has a vacuum before you begin calibrating procedures. If unit requires venting refer to KETTLE VENTING INSTRUCTIONS on

page #27.

5

6

2. Turn kettle ON and set

 

7

temperature control to 10.

4

 

8

3.

Allow the unit to cycle twice.

3

 

4.

Check temperature of the

 

9

 

inner kettle surface with a

 

10

 

digital surface thermometer.

1

5.

Temperature should be

 

OFF

 

 

between 260°F and 265°F.

 

6.

Using a screw driver adjust

 

 

 

 

temperature by turning the

potentiometer on the Solid State Temperature Control Box. Turn very little. Turn clockwise to INCREASES and counter-clockwiseto DECREASE temperature.

7.Allow the unit to cycle twice.

8.Check temperature of the inner kettle surface with a digital surface thermometer.

9.Repeat steps 4. through8. until unit is calibrated.

29

KETTLE JACKET FILLING & DRAINING PROCEDURES

Under normal circumstances the kettle does not require the draining of all fluid. If the red “low water” light is on, follow the RESERVOIR FILL PROCEDURES (page #28) in this manual.

If unit must be drained follow the procedures described on the following pages.

WARNING: IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

Use only a mixture of water and rust inhibitor to refill kettle jacket (see instructions below).

Contact your local water treatment company and purchase rust inhibitor with the specifications described below.

Recommended Corrosion Inhibitors for Closed Systems

DESCRIPTION

Recommended for our units is a blend of SODIUM NITRITE and BORAX for corrosion inhibition of ferrous metals and axoles for copper and copper alloy corrosion protection. Product should be formulated for hot or cold closed recalculating water systems.

Source the chemicals stated above from your local water treatment company. Mix only with water and follow manufactures recommended mixing rate.

DISPOSAL OF INHIBITOR

Do not dispose of chemicals in any system which may discharge into water supplies used for drinking or washing or that could accidentally discharge into such systems, or into stream accessible to animals.

Follow all Federal, State and local codes when disposing of product.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: EXTREMELY

HOT SURFACES.

WORK ONLY ON COLD KETTLE.

 

 

150

200

 

 

 

100

 

250

 

 

 

20

 

 

50

30

 

 

10

 

40

300

 

 

 

 

 

 

 

0

0

 

 

50

 

 

I

 

 

 

 

R

 

 

 

350

 

A

 

 

 

 

T

 

 

 

 

 

N

 

60

 

 

E

 

 

 

 

 

V

 

psi

 

400

 

 

 

 

 

 

 

 

kPa

Console

Cover

1.Ensure kettle is at room temperature and pressure gauge showing zero or less pressure.

2.Shut off power to the kettle at the fused disconnect switch.

Pressure

Relief Valve

Valve

Ring

Access

Panel

Drain Plug Location

3.Remove Console Cover and Access Panel.

4.Pull Pressure Relief Valve Ring open to insure vessel is not pressurized.

5.Remove 1/4" copper tubing and reducer bushing.

6.Remove Drain Plug cap and allow water to drain.

7.Replace Drain Plug cap and add water until it shows on sight glass.

8.Repeat steps 6 &7 until water drains clear.

9.Apply a thread sealant (i.e. Teflon tape) to the Drain Plug cap and replace.

10.Add distilled water and rust inhibitor using a funnel if necessary. Fill the unit to the high level mark on the Sight Glass.

11.Apply a thread sealant (i.e. Teflon tape) to the reducer bushing threads and replace.

12.Replace Console Cover and Access Panel.

13.Restore power to unit at the fused disconnect switch.

14.The kettle must now be vented. (Refer to the KETTLE VENTING INSTRUCTIONS on page #27).

WARNING: IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

DANGER: EXTREMELY

HOT SURFACES.

WORK ONLY ON COLD KETTLE.

30

GAS KETTLE

ORIFICE REPLACEMENT

NOTE: Use thread sealant compatible with propane gas on all threaded piping connections.

1.Disconnect electrical connection.

2.Shut off main gas supply and disconnect kettle from supply line.

3.Remove main kettle CONSOLE COVER.

1.Remove Console Cover

4.Remove PLUG andSPRING.

5.2Remove. RemoveGAS ORIFICEPlug and Spring“O” RING.

6.Replace first with new “O” RING and thenGAS ORIFICE.

3.Remove Orifice

7.Replace SPRING andPLUG.

4.Replace with new Orifice and "O" ring

8.Replace main kettle CONSOLE COVER.

9.Reconnect electrical supply.

5.Replace Spring and Plug

6. Replace Console Cover

"O" Ring

Gas Orifice

Spring

Plug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Kettles

 

BTU's per

Gas

Water

# of

 

 

 

 

 

 

 

Hour

Type

Column

Orifices

 

 

KGL-40,

 

140000

Natural Gas

3.5

1

 

 

KGL-40-T,

 

140000

Propane

3.5

1

 

 

KGL-60to 100,

 

 

 

 

 

 

 

KGL-60-Tto80-T,

 

190000

Natural Gas

3.5

1

 

 

KGL-40-TSH,

 

 

 

 

190000

Propane

3.5

1

 

 

KGL-40-Fto60-F,

 

 

 

 

 

 

 

 

 

 

KGL-40-SHto60-SH,

 

 

 

 

 

31

FIELD CONVERSION INSTRUCTIONS

Natural Gas to Propane Gas

Kettles

 

 

BTU's per

Gas

Water

# of

 

 

 

 

Hour

Type

Column

Orifices

KGL-40,

 

 

140000

Natural Gas

3.5

1

KGL-40-T,

 

 

140000

Propane

3.5

1

KGL-60to 100,

 

 

 

 

 

 

 

KGL-60-Tto80-T,

 

 

190000

Natural Gas

3.5

1

KGL-40-TSH,

 

 

 

 

190000

Propane

3.5

1

KGL-40-Fto60-F,

 

 

 

 

 

 

 

 

 

KGL-40-SHto60-SH,

 

 

 

 

 

 

 

 

 

 

 

 

 

CONSOLE COVER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: Use thread sealant compatible with propane gas on all threaded piping connections.

1.Disconnect electrical connection.

2.Shut off main gas supply and disconnect kettle from supply line.

3.Remove main kettle CONSOLE COVER.

4.Remove PLUG andSPRING.

5.Remove GAS ORIFICEand “O” RING.

6.Replace first with new “O” RING and thenGAS ORIFICE.

7.Replace SPRING andPLUG.

8.Replace main kettle CONSOLE COVER.

9.Reconnect electrical supply.

“O” RING

GAS ORIFICE

SPRING

PLUG

Conversion Parts Required

KGL-40

Part No.

Description

Quantity

KE95591

Conversion Label

1

 

 

 

KE54420-1

Air Intake Washer

1

 

 

 

KE53403-5

Gas Orifice

1

 

 

 

FA05002-29

“O” Ring

1

 

 

 

KGL-60to 100

Part No.

Description

Quantity

KE95591

Conversion Label

1

 

 

 

KE54420-1

Air Intake Washer

1

 

 

 

KE53403-7

Gas Orifice

1

 

 

 

FA05002-29

“O” Ring

1

 

 

!

NOTE: Changing the gas type

requires a new Rating Label be affixed

to the unit.

 

When ordering conversion parts, it is

essential to provide both the Model # and the Serial # of the unit in order to facilitate completion of this label in the factory.

32

WIRING DIAGRAMS

Diagram #1:

Floor Gas Kettle (except KGL-25/T)110-120Volts, 60Hz

3

1

4

2

5

20

6

7

 

8

10

9 11

19

16

13

18

 

17

 

15

14

KE90407-E

33

Diagram #1 (continued):

Floor Gas Kettle (except KGL-25/T)110-120Volts, 60Hz

ITEM NO.

PART NO.

DESCRIPTION

QTY.

1

KE55069-6

SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

2

KE53436

AIR PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

3

KE53441

BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

4

KE53838-20

TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

5

KE53437

IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

6

KE53515

GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7

KE50567-2

L.E.D., AMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

8

KE50567-1

L.E.D., RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9

KE50568-1

L.E.D., GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

10

SE00114

POTENTIOMETER WITH ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

11

KE50753-7

RELAY, 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

12

KE53838-20???

TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

13

KE50753-10

RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

14

FA20047

JAM NUT 5/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE53137-3

MOMENTARY SWITCH ACTIVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE53184

CONTACT SECTION HOLDER (LATCH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

15

KE50581

BRIDGE RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

16

KE51007

MICRO SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

17

KE50579

CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

18

KE52832

MOTOR "BODINE" #NSH-54RL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

19

KE00458

KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

20

KE00458

KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

34

Diagram #2 (see Diagram #1 for common parts):

Floor Gas Kettle (except KGL-25/T)200-240Volts, 60Hz

ITEM NO.

PART NO.

DESCRIPTION

QTY.

21

KE53838-2

TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

22

KE53441

BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

21

22

KE90407-1F

35

Diagram #3 (see Diagram #1 for common parts):

Floor Gas Kettle (except KGL-25/T)200-240Volts, 50Hz

ITEM NO.

PART NO.

DESCRIPTION

QTY.

23

KE53441-1

BLOWER, 220V, 50 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

24

KE53838-2

TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

25

KE50753-8

RELAY, 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

23

24

25

36

Symbol Legend (page 1 of 2)

English French Spanish Italian German Chinese-SimplifiedChinese-Traditional

RISK OF ELECTRICAL SHOCK

DANGER DE SECOUSSE ÉLECTRIQUE

PELIGRO DE ELECTROCHOQUE

PERICOLO DI SCOSSA

STROMSCHLAG-GEFAHR

SPLASHPROOF

ANTIÉCLABOUSSURES

A PRUEBA DE SALPICADURAS

PROTETTO CONTRO GLI SPRUZZI

SPRITZWASSERDICHT

DISCONNECT ELECTRICAL SUPPLY BEFORE WORKING ON KETTLE

COUPER LE COURANT AVANT D'INTERVENIR SUR L'ÉQUIPEMENT

DESCONECTAR LA ALIMENTACION ELECTRICA ANTES DE REALIZAR TRABAJOS EN EL EQUIPO DISINSERIRE LA CORRENTE PRIMA DI LAVORARE SULLA MACCHINA

STROMVERSORGUNG AUSSCHALTEN, BEVOR AM GERÄT GEARBEITET WIRD

MAIN POWER ALIMENTATION ÉLECTRIQUE ALIMENTACION PRINCIPAL ALIMENTAZIONE HAUPTSTROM

OFF

ARRÊT

APAGADO

SPENTO

AUS

CONTINUE

CONTINUER

CONTINUAR

CONTINUA

WEITER

START OF ACTION DÉBUT DE L'ACTION

INICIAR FUNCIONAMIENTO INIZIO OPERAZIONE FUNKTION STARTEN

FAST START DÉMARRAGE RAPIDE INICIO RAPIDO AVVIAMENTO RAPIDO SCHNELLER START

ON

MARCHE

ENCENDIDO

ACCESO

AN

PAUSE, INTERRUPTION PAUSE, INTERRUPTION PAUSA, INTERRUPCION PAUSA, INTERRUZIONE PAUSE, UNTERBRECHUNG

RESET

RÉENCLENCHER

RECONECTAR

RESET

NULLSTELLEN

STOP OF ACTION ARRÊT DE L'ACTION

PARAR FUNCIONAMIENTO ARRESTO OPERAZIONE FUNKTION STOPPEN

FAST STOP, EMERGENCY ARRÊT RAPIDE D'URGENCE PARADA RAPIDA, EMERGENCIA ARRESTO RAPIDO, EMERGENZA SCHNELLER STOPP, NOTFALL

37

Symbol Legend (page 2 of 2)

English French Spanish Italian German Chinese-SimplifiedChinese-Traditional

AUTOMATIC TEMPERATURE CONTROL COMMANDE AUTOMATIQUE DE LA TEMPÉRATURE AJUSTE AUTOMATICO DE TEMPERATURA CONTROLLO AUTOMATICO TEMPERATURA AUTOMATISCHE TEMPERATURREGELUNG

BURNER AND/OR ELEMENT ENERGIZED BRÛLEUR ET/OU ÉLÉMENT ALLUMÉ QUEMADOR O ELEMENTO ENCENDIDO FIAMMA E/O ELEMENTO ATTIVATI

BRENNER ODER ELEMENT EINGESCHALTET

HEATING ÉBULLITION CALEFACCION RISCALDAMENTO HEIZUNG

HEAT ADJUSTMENT

RÉGLAGE DE LA CHALEUR

REGULACION DE CALOR

REGOLAZIONE RISCALDAMENTO

WÄRMEREGULIERUNG

LOW WATER

NIVEAU BAS DE L'EAU NIVEL DE AGUA BAJO LIVELLO BASSO WASSERSTAND NIEDRIG

IGNITION FAILURE PANNE D'ALLUMAGE FALLO DE ENCENDIDO MANCATA ACCENSIONE ZÜNDUNGSFEHLER

COOLING

REFROIDISSEMENT

REFRIGERACION

RAFFREDDAMENTO

KÜHLUNG

MIXER BRIDGE

PONT DU MÉLANGEUR PUENTE DE MEZCLADORA MENSOLA MESCOLATORE MISCHER-BRÜCKE

 

LEFT KETTLE BOUILLOIRE GAUCHE HERVIDOR IZQUIERDO BOLLITORE SINISTRO LINKER KOCHKESSEL

 

RIGHT KETTLE BOUILLOIRE DROITE HERVIDOR DERECHO BOLLITORE DESTRO RECHTER KOCHKESSEL

MIX MÉLANGER MEZCLAR MESCOLATURA MISCHEN

UP

HAUT

ARRIBA

SU

RAUF

HOT WATER

EAU CHAUDE AGUA CALIENTE ACQUA CALDA HEISSES WASSER

LIFT

LEVER

LEVANTAR

SOLLEVARE

HEBEN

DOWN

BAS

ABAJO

GIÙ

RUNTER

COLD WATER

EAU FROIDE

AGUA FRIA ACQUA FREDDA KALTES WASSER

38

SPARE PARTS LIST

The following is a spare parts listing of parts that wear during normal us or are apt to be misplaced during normal operation. These parts should be kept on hand to prevent loss time due to a minor problem.

PART NUMBER

DESCRIPTION

QUANTITY

KE00458

KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .1

KE50753-7

RELAY, 120V

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .1

KE55069-6

SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

SE00114

POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #4 . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE50569-1

KNOB, POTENTIOMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE00515

THERMISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE50580

WATER RESISTANT BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

FA00012

"O" RING, CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE50581

BRIDGE RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE50753-10

RELAY . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .2

The following is a recommended list of space parts that may be required if the service agency is of some distance away or if down time must be kept to a minimum and spare parts are required for the service agent on site.

PART NUMBER

DESCRIPTION

QUANTITY

KE54941-5

1/2" FPT, 50 PSI., FOR ASME KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .1

KE54941-31

1/2" FPT, 50 PSI., FOR CE KETTLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE53838-27

TRANSFORMER, 120-14V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE53469

IGNITION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE00458

KETTLE SOLID STATE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE53436

AIR PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE53838-20

TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE52752

PISTON, TD-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

SE50010

PISTON, TD-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE50567-1

L.E.D., RED .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE50568-1

L.E.D., GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE50567-2

L.E.D., AMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE50429-2

PRESSURE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

`KE53437

IGNITOR . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE02053

GAS VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE53137-3

MOMENTARY SWITCH ACTIVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE53184

CONTACT SECTION HOLDER (LATCH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .1

KE53138-1

CONTACT BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .4

39