Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH User Manual

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Operators Manual

Installation, Operation & Service

Gas Floor Model Kettles

MODELS:

Stationary - KGL-40,KGL-60,KGL-80,KGL-100

Tilting - KGL-40-T,KGL-60-T,KGL-80-T

Short Series - KGL-40-SH,KGL-60-SH,

KGL-40-TSH

KGL-40

KGL-40SH

KGL-40-T

 

 

 

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

 

 

 

 

 

Enodis

Phone: (216) 481-4900Fax: (216)481-3782

 

 

 

Visit our web site at www.clevelandrange.com

 

 

 

SE95003-1Rev. 1

 

 

 

 

FOR THE USER

IMPORTANT!

ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS.

 

 

 

 

 

WARNING: Improper installation,

 

 

FOR YOUR SAFETY

 

 

 

 

 

 

 

 

 

adjustment, alteration, service or

 

 

DO NOT STORE OR USE GASOLINE

 

 

 

maintenance can cause property

 

 

OR ANY OTHER

 

 

 

damage, injury or death. Read the

 

 

FLAMMABLE LIQUIDS AND

 

 

 

installation operating and

 

 

VAPOURS IN THE VICINITY

 

 

 

maintenance instructions

 

 

OF THIS OR ANY OTHER

 

 

 

thoroughly before installing or

 

 

APPLIANCE.

 

 

 

servicing this equipment.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.

IMPORTANT

The following points are to insure the safe installation and operation of this equipment:

Insure all gas and electrical supplies match rating plate and electrical stickers.

Observe all clearance requirements.

Disconnect the electrical power supply to the appliance before cleaning or servicing unit.

All service must be performed by a qualified Cleveland Range Technician.

Do not obstruct the flow of combustion and ventilation air.

The installation and connection must comply with current local codes, or in the absence of local codes, with CAN/CGA-B149.1and .2 installation code or with the national fuel gas code, ANSIZ223.1-L988.

Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. (3.45 kpa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kpa).

RETAIN THIS MANUAL FOR YOUR REFERENCE.

TABLE OF CONTENTS

Installation

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Shipping Damage Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Specification Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Operating Instructions

Cleaning Instructions

Service Parts

Maintenance

Operating Controls & Indicators Drawing . . . . . . . . . . . . . . . . . . . 7

Operating the Kettle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Approximate Boiling Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Recommended Cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Wrap Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Pressure Relief Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Hinge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Electrical Component Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Trunnion Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Tangent Draw-OffValve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Gas Control Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16

Gear Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18

Console Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Inspection and Maintenance Checklist . . . . . . . . . . . . . . . . .

. . . 20

Kettle Safety Inspection Checklist . . . . . . . . . . . . . . . . . . . . .

21-22

Lubrication Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 23

Hinge Adjustment Instructions. . . . . . . . . . . . . . . . . . . . . . . . . .

. . 23

Operating Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23-26

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 23

Kettle Won't Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 24

Kettle Not Hot Enough . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 25

Kettle Gets too Hot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 26

Kettle Venting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 27

Vacuum Leak Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 27

Repairing Leaks in Steam Jacketed Kettle Fittings . . . . . . . . .

. . 27

Reservoir Fill Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 28

Pressure Relief Valve Periodic Testing . . . . . . . . . . . . . . . . . . .

. . 29

Calibrating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 29

Kettle Jacket Filling & Draining Procedures . . . . . . . . . . . . . .

. . 30

Gas Kettle Orifice Replacement. . . . . . . . . . . . . . . . . . . . . . . . .

. . 31

Field Conversion Instructions . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 32

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33-36

Symbols Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37-38

Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 39

7/16"Ø, 3 HOLES
ON 3 1/8" (80mm) B.C.D.
FLANGED FOOT DETAIL
(REAR LEGS ONLY)
4 7/8" (124mm)
120

INSTALLATION

INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow shipping damage instructions.

CLEARANCE REQUIREMENTS/ DRAIN LOCATIONS

Note: Dimensions, clearance requirements and suggested drain locations are shown on the applicable SPECIFICATION DRAWING (page#3-6).

SHIPPING DAMAGE

INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1.Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

2.As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.

3.Arrange for the carrier's representative to examine the damage.

4.Fill out all carrier claims forms and have the examining carrier sign and date each form.

GENERAL

Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Observe all clearance requirements to provide proper make-upair flow. Do not obstruct the flow of combustion and ventilation air. Check rating plate to ensure that kettle has been equipped to operate with the type of gas available at the installation.

VENTILATION

Gas fired kettles are only to be installed under a ventilation hood in a room which has provisions for adequate make up air. Further information can be obtained by referring to the U.S.A. National Fire Protection Associations NFPA96 regulations. These standards have also been adopted by the National Building Code in Canada.

INSTALLATION

1. Position the unit in it's permanent

location, and level

120

the unit by turning the adjustable feet.

2. Once positioned and leveled, permanently secure the unit's flanged feet to the

floor using 5/16" lag bolts and floor anchors (supplied by the installer). Three bolts are required to secure each of the flanged feet.

3. Seal joints of flanged feet with a silicone sealant.

GAS

ENSURE THE GAS SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING PLATE.

It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas pressure exceeds 14” water column, a pressure regulator must be installed, to provide a maximum of 14” water column gas pressure to the gas control valve.

Connect the gas line to the manual valve located at the rear of the control box.

Installation must be in accordance with local codes and/or the National Fuel Gas Code ANSI Z223.1 Latest Edition (USA) or the latest Installation Codes for Gas Burning Appliances and Equipment CAN/ CGA B149.1 and CAN/ CGA B149.2 (Canada). Use a gas pipe joint compound which is resistant to L.P. gas. Test all pipe joints for leaks with soap and water solution. Ensure that the gas pressure regulator is set for the manifold pressure indicated on the gas rating plate.

The appliance and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manualshut-offvalve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).

1

ELECTRICAL

ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL.

A cord and plug are supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. The wiring diagram is located on the back of the console access panel.

WARNING: Electrical Grounding Instructions.

This unit is equipped with a three-prong(grounding) plug for your protection against shock hazard and should be plugged directly into a properly groundedthree-prongreceptacle. Do not cut or remove the grounding prong from this plug. Standard supply voltage is 115 volts A.C., however, optional A.C. voltages can be supplied on special order. A separate fused disconnect switch must be supplied and installed in the high voltage electrical supply line. The kettle when installed, must be electrically installed and grounded in accordance with local codes, or in the absence of local codes, with National Electrical Code, ANSI/NFPA70-1990(USA) or the Canadian Electrical Code, CSA C22.2, Part 1 (Canada).

WATER

The sealed jacket of the gas-firedkettle is precharged with the correct amount of awater-basedformula, and therefore, no water connection is required to the kettle jacket. The kettle can be equipped with optional hot and cold water taps, the taps require 1/2" copper tubing as supply lines.

CLEANING

After installation the kettle must be thoroughly cleaned and sanitized prior to cooking. See CLEANING INSTRUCTIONS (page #9) for detailed information and

suggested cleaners.

INSTALLATION CHECKS

Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed.

DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES.

1.Before turning the kettle on, read the vacuum/pressure gauge. The gauge's needle should be in the green zone. If the needle is in the "VENT AIR" zone, follow air venting procedure.

2.Supply power to the kettle by placing the fused disconnect switch to the "ON" position.

3.Turn on main gas supply to unit. Open the kettle's shut-offvalve (located at back of console).

4.Turn the temperature control knob to "1" (Min.). The green LED light should remain lit, indicating the burner is lit, until the set temperature is reached. Then the green light will cycle on and off, indicating the burner is cycling on and off to maintain temperature.

5.Tilt the kettle forward. The red "LOW WATER" light should be lit when the kettle is in a tilted position. This light indicates that the burner has automatically been shut off by the kettle's safety circuit. This is a normal condition when the kettle is in a tilted position.

6.Raise the kettle to the upright position. The red "LOW WATER" light should go out when the kettle is upright. If the red light remains lit in the upright position, it indicates a low water condition, and water must be added to the reservoir before the kettle can be operated. Refer to the RESERVOIR FILL PROCEDURES (page #28).

7.Turn the temperature control knob to "10" (Max.) and allow the kettle to preheat. The green light should remain on until the set temperature is reached. Then the green light will cycle ON and OFF, indicating the burner is cycling ON and OFF to maintain temperature.

2

Specification Drawing -

Stationary, KGL-40,KGL-60,KGL-80,KGL-100

 

 

 

 

 

 

 

 

 

 

 

 

K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

3 (77 mm)

H

 

 

 

 

 

 

 

 

 

 

 

 

 

4" (102 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

7/16" (11 mm) Ø

4 7/8"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 HOLES ON

124 Ø mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M

 

3 1/8" (80 mm) Ø

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B.C.D.

 

 

 

 

 

 

 

 

 

 

 

O

 

 

 

 

 

N

 

 

 

 

120º

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TYP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 5/8" (42 mm) Ø

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1" (25 mm)

9/16"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAX. ADJUSTMENT 14 mm

 

 

 

 

VALVE

 

 

 

 

 

 

 

 

FLOOR DRAIN

 

 

FLANGED FOOT DETAIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPENING

 

 

 

 

 

 

 

 

12" (305 mm) WIDE x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12" (305 mm) LONG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3" (77 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MINIMUM

 

 

 

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

CLEARANCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

75º

 

 

 

 

 

 

 

 

 

 

 

 

 

(I.D.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(COVER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPEN)

 

 

 

 

 

 

 

H C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4" (102 mm)

RECOMMENDED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED

FLOOR SLOPE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1" (26 mm) per 4' (1220 mm)

 

 

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

PIPE DRAIN RECOMMENDED

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

min. valve size plus 1" (26 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UNIT SHOWN WITH OPTIONAL 2" TANGENT DRAW-OFFVALVE,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.

 

 

 

 

 

 

 

 

 

 

 

 

 

DIMENSIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GALS./

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LITERS

A

B

C

D

E

F

G

H

J

K

L

M

N

O

P

S

T I.D.

 

 

 

40

IN

35 1/8

37

32 1/4

40 1/2

9 1/4

16

71 1/2

9 9/16

17 3/4 25 15/16 10 3/8

18 5/8

26 7/8

28 1/2

4 5/8

24 1/2

26

 

 

 

150

mm

893

940

820

1029

235

407

1817

243

451

659

264

474

683

724

118

648

661

 

 

 

60

IN

38 1/4

39

34 1/4

43 1/2

8 3/4

14 1/4

75

8 15/16 19 1/8 29 5/16 10 3/8

18 5/8

27 7/8

30 1/4

5 1/4

27

29 1/2

 

 

 

225

mm

972

991

870

1105

223

362

1905

228

486

745

264

474

709

769

134

686

750

 

 

 

80

IN

41 5/8

42 3/8

35 1/2

45 1/2

8 3/4

15 1/2

79

9 1/4

20 3/4

32 1/4

10 3/8

18 5/8

29 5/8

31 1/2

6 5/8

29

33

 

 

 

300

mm

1058

1077

902

1156

223

394

2007

235

528

820

264

474

753

801

169

737

839

 

 

 

100

IN

44

43 1/2

36 1/2

47 1/2

8 3/4

15 1/2

83 1/2

9 1/8

21 7/8

34 5/8

10 3/8

18 5/8

31 1/4

32 1/2

7 1/2

30 1/2

35 1/2

 

 

 

375

mm

1118

1105

928

1207

22.3

394

2121

232 556

880

264

474

794

826

191

775

902

 

 

 

 

 

 

 

 

GAS

 

 

 

 

 

ELECTRIC

WATER H C

CLEARANCE

 

NATURAL

 

 

PROPANE

 

 

B.T.U. RATING

120V-1Phase, 60 Hz, 10

H C

1/2" dia. Soft

RIGHT =

3"

 

 

Piping: 3/4" N.P.T.

 

Piping: 3/4" N.P.T.

40 gal.

140,000

amps

 

 

Copper Tubing

LEFT

=

3"

 

 

 

 

 

 

 

 

(each)

 

REAR

=

3"

 

 

Supply pressure:

 

Supply pressure:

 

60 gal.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When ordered

Allow 6" space minimum

 

4.00" W.C. minimum

 

4.00" W.C. minimum

80 gal.

190,000

 

 

 

 

 

with optional

from rear and sides when

 

14.00" W.C. maximum

 

14.00" W.C. maximum

100 gal.

 

 

 

 

 

 

faucet.

 

located near combustible

Manufacturer must be notified if unit will be operated above 2,000 ft. altitude.

 

 

 

 

 

 

 

walls. 12" recommended on

 

 

 

 

 

 

 

right side for service

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted.

Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.

Installation of backflow preventers, vacuum breakers and other specific code requirements is the responsibility of the owner and installer.

Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

3

Specification Drawing -

Tilting, KGL-40-T,KGL-60-T,KGL-80-T

 

A

2 1/4"

2 1/2"

 

 

3"

 

 

(57 mm)

 

 

 

 

 

 

 

(77 mm)

 

 

 

(64 mm)

M

 

 

 

 

REF

 

 

 

 

 

REF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 1/2"

 

 

 

 

 

 

E

(64 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

7/16" (11 mm) Ø

4 7/8"

 

 

 

 

 

3 HOLES ON

124 Ø mm

 

C

 

 

 

P

3 1/8" (80 mm) Ø

 

B

 

 

 

B.C.D.

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120º

 

 

 

 

 

 

Q

TYP

4 1/8"

1 5/8" (42 mm) Ø

 

 

 

(105 mm)

 

 

VALVE OPENING

1" (25 mm)

9/16"

 

D

MAX. ADJUSTMENT

14 mm

 

FLANGED FOOT DETAIL

N

O

 

HANDWHEEL REPLACED

BY SWITCH FOR

POWER TILT OPTION

S I.D.

 

H C

 

G

RECOMMENDED

4" (102 mm)

RECOMMENDED

FLOOR SLOPE

 

 

1" (26 mm) per 4' (1220 mm)

H

 

K

PIPE DRAIN RECOMMENDED

min. valve size plus 1" (26 mm)

J

3" (77 mm)

MIN.

CLEARANCE

UNIT SHOWN WITH OPTIONAL 2" TANGENT DRAW-OFFVALVE, SPRING ASSIST COVER AND HOT & COLD WATER FAUCET.

DIMENSIONS

GALS./

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LITERS

A

B

C

D

E

F

G

H

J

K

L

M

N

O

P

Q

S I.D.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

IN

45 3/4

42 1/2

38

35

9

42 1/4

71

40 1/2

15 1/2

23 1/4

19

35 3/4

4 3/8

24

33

63

26

150

mm

1163

108

966

889

229

1074

1804

1029

394

591

483

909

112

610

839

1601

661

60

IN

49 3/8

46

41 1/2

37

11 3/4 47 1/4

75

43 3/4

15 1/4

24 1/2

22

39 3/8

6

28

37

68

29 1/2

225

mm

1255

1169

1055

940

299

1201

1905

1112

388

623

559

1001

153

712

940

1728

750

80

IN

53

49

44 1/2

39

14 3/4

51

78

44 3/4

14

25

25

43

7

30

40

72

33

300

mm

1347

1245

1131

991

375

1296

1982

1137

356

635

635

1093

178

762

1016

1829

839

 

 

GAS

 

 

 

 

ELECTRIC

WATER H C

CLEARANCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120V-1Phase, 60 Hz, 10

1/2" dia. Soft

RIGHT =

0"

 

NATURAL

PROPANE

 

B.T.U. RATING

 

 

 

 

 

 

 

 

amps

H C Copper

LEFT

=

0"

 

Piping: 3/4" N.P.T.

Piping: 3/4" N.P.T.

 

40 gal.

140,000

 

 

 

 

 

Tubing (each)

REAR

=

3"

 

Supply pressure:

Supply pressure:

 

60 gal.

 

 

 

 

 

 

 

 

When ordered

Allow 6" space minimum

 

4.00" W.C. minimum

4.00" W.C. minimum

 

80 gal.

190,000

 

 

 

 

 

 

from rear and sides when

 

 

 

 

with optional

 

14.00" W.C. maximum

14.00" W.C. maximum

 

100 gal.

 

 

 

located near combustible

 

 

 

 

 

faucet.

 

 

 

 

 

 

 

 

walls. 12" recommended on

 

Manufacturer must be notified if unit will be operated above 2,000 ft. altitude.

 

 

 

 

 

right side for service

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted.

Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.

Installation of backflow preventers, vacuum breakers and other specific codr requirements is the responsibility of the owner and installer.

Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

4

Specification Drawing -

Short Series, KGL-40-SH,KGL-60-SH,

DIMENSIONS

 

4" (102 mm)

 

RECOMMENDED

RECOMMENDED

FLOOR SLOPE

 

 

 

 

 

 

1" (26 mm) per 4' (1220 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PIPE DRAIN RECOMMENDED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

min. valve size plus 1" (26 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7/16" (11 mm) Ø

4 7/8"

 

 

 

 

 

 

 

 

3 HOLES ON

 

 

124 Ø mm

 

 

 

 

3 1/8" (80 mm) Ø

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B.C.D.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120º

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TYP

 

 

 

 

1 5/8" (42 mm) Ø

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1" (25 mm)

9/16"

 

 

 

 

 

MAX. ADJUSTMENT 14 mm

FLANGED FOOT DETAIL

MODEL NO

 

A

B

C

D

E

F

G

H

J

 

K

L

M

N

P

Q

 

 

S

T

KGL-40SH

IN

33

41.6

43.3

37.5

69

15.5

7.3

6.7

11

28

35.5

8.2

21.6

11.5

20.8

43.5

23

 

 

mm

838

1056

1099

953

1752

394

185

170

279

711

902

208

549

292

528

1105

584

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KGL-60SH

IN

33.5

44

43.5

37.5

71

12.1

7.3

5.5

12.6

30.5

35.5

8.2

22.2

13.7

22.1

44.5

24.5

 

 

mm

850

1117

1104

953

1803

307

185

140

320

775

902

208

564

348

561

1130

622

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS

 

 

 

 

 

ELECTRIC

 

 

WATER

 

CLEARANCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NATURAL

 

PROPANE

BTU RATING

 

120V-1Phase,60 Hz.

 

1/2" diameter

RIGHT = 0"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Piping 3/4" N.P.T.

Piping 3/4" N.P.T.

190,000

 

 

10 amps

 

 

 

Soft Copper

LEFT

= 0"

 

 

 

 

 

 

Supply pressure

Supply pressure

 

 

 

 

 

 

 

 

Tubing each

REAR

= 0"

 

 

 

 

 

 

4.00" W.C. Min.

11.00" W.C. Min.

 

 

 

 

 

 

 

 

When ordered

Allow 6" space min.

 

 

 

 

 

14.00" W.C. Max.

14.00" W.C. Max.

 

 

 

 

 

 

 

 

with optional

from rear and sides

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

faucet

 

When located near

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

combustible walls

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted.

Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.

Installation of backflow preventers, vacuum breakers and other specific code requirements is the responsibility of the owner and installer.

Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

5

Specification Drawing -

Short Series, KGL-40-TSH

7/16" (11 mm) Ø

4

7/8"

3 HOLES ON

124

Ø mm

3 1/8" (80 mm) Ø B.C.D.

120º TYP

1 5/8" (42 mm) Ø

 

 

FOOT LOCATION &

1" (25 mm)

9/16"

FLOOR DRAIN DETAIL

MAX. ADJUSTMENT

14 mm

 

FLANGED

FOOT DETAIL

SPECIFICATIONS

NOTES

NOTES:

Cleveland Range reserves right of design improvement or modification, as warranted.

Many regional, state and local codes exist and it is the responsibility of the owner and installer to comply with the codes.

Installation of backflow preventers, vacuum breakers and other specific code requirements is the responsibility of the owner and installer.

Cleveland Range equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are U.L., A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL and others.

6

OPERATING INSTRUCTIONS

9

6

10

5

7

1

2

3

4

5

8

Operating Controls & Indicators

ITEM #

DESCRIPTION

FUNCTION

1.

Low Water Indicator Light (Red)

When lit, indicates that the kettle is low on water and will not operate

 

 

in this condition (see RESERVOIR FILL PROCEDURES on page #28.

2.

On-OffSwitch/

Turns kettle ON/OFF and allows the operator to adjust the kettle

 

Solid State

temperature in increments from 1 (Min.) to 10 (Max.).

 

Temperature Control

(see the TEMPERATURE RANGE CHART on page #8).

3.

Heat Indicator Light (Green)

When lit, indicates that the kettle's burner is on.

 

 

Cycles ON-OFFwith burner.

4.

Ignition Failure Indicator Light

Indicates failure of heating system to ignite.

 

(Amber)

 

5.

Vacuum/Pressure Gauge

Indicate steam pressure in PSI inside steam jacket as well as

 

 

vacuum in inches of mercury.

6.

Pressure Relief Valve

This valve is used to vent the kettle and in the unlikely event there is

 

(not shown)

an excess steam build-upin the jacket, this valve opens

 

 

automatically to relieve this pressure.

7.

Water Level Sight Glass

Displays water level in steam jacket.

8.

Tilt Wheel

Used for tilting the kettle on hand tilt models. In power tilt models

 

 

there is a toggle switch in same location.

9.Flue

10.

Tangent Draw-OffValve

Used for draining product or wash water from kettle. It is supplied as

 

 

standard equipment on stationary kettles and is optional on tilting kettles.

7