Cleveland Range KDT- 3-T User Manual

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Operators Manual

Installation, Operation & Service

Direct Steam Table Top Kettles

Table-TopDirect

Steam Kettles

MODELS: KDT- 1 - T

KDT- 3 - T

KDT- 6 - T

KDT-12- T

KDT-20- T

SD Stands

MODELS: SD - 450

SD - 650

SD - 760

SD -1050

SD -1200

SD -1600

SD -1800

Kettles on

SD Stands

MODELS: SD-450- K 6

SD -650- K12

SD -760- K12

SD -760- K20

SD -1050- K 6 6

SD -1200- K 6 12

SD -1600- K 6 20

SD -1600- K12 12

SD -1600- K12 20

SD -1600- K20 20

 

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Enodis

Phone: (216) 481-4900Fax: (216)481-3782

 

Visit our web site at www.clevelandrange.com

SE95008 Rev. 3

TABLE OF CONTENTS

Installation

Operating Instructions

Cleaning Instructions

Service Parts

Maintenance

Specification Drawings

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Shipping Damage Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Kettles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Kettles c/w SD Stand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Condensate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Potable Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Final Installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Recommended Piping Schematics . . . . . . . . . . . . . . . . . . . . . . . . . 2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Marine Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Steam Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Plumbing Assembly (for SD Stands). . . . . . . . . . . . . . . . . . . . . . 7-8

Faucet Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Pressure Relief Valve Testing Procedure . . . . . . . . . . . . . . . . . . . 11

Steam Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Steam Flow Rating of Steam Generators . . . . . . . . . . . . . . . . . . . 12 Steam Flow Rating Requirements for Kettles. . . . . . . . . . . . . . . . 12

KDT-1-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

KDT-3-T&KDT-6-T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14KDT-12-T&KDT-20-T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 SD Stands with Kettles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

INSTALLATION

GENERAL

Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This unit is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, NSF, ASME/Ntl.Bd., CSA, ETL, CE, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

INSPECTION

Before uncrating, visually inspect the unit for evidence of damage during shipping. If damage is noticed, do not unpack the unit, follow shipping damage instructions.

SHIPPING DAMAGE

INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1.Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later. If possible, take a polaroid picture.

2.As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.

3.Arrange for the carrier's representative to examine the damage.

4.Fill out all carrier claims forms and have the examining carrier sign and date each form.

CLEARANCE REQUIREMENTS

The first installation step is to refer to the SPECIFICATION DRAWINGS at the back of this manual in order to determine the exact location of the kettle.

CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES:

 

RIGHT

LEFT

BACK

KDT-1-T

4"

0"

0"

KDT-3-T&KDT-6-T

4"

4"

1"

KDT-12-T&KDT-20-T

4"

4"

1.75"

Note: For SD Stands (with or without kettles) zero clearance is required on the sides and back.

KETTLES

Table-topmodels must be positioned on a firm stand or existing counter top and secured in place. An optional modular cabinet base (SD Stand), withlevel-adjustablelegs is available .

1.Make two 1" holes for the kettle legs.

 

 

 

 

 

 

 

 

A

 

 

 

DRILL TWO

 

 

 

 

1" HOLES

KDT-1-T

8 1/8"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KDT-3-T

10"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KDT-6-T

12"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KDT-12-T

19 1/2"

 

 

 

 

A

 

 

 

 

 

 

 

KDT-20-T

23 3/4"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.Remove the leg mounting locknuts and washers from the kettle's legs.

3.Install the legs into the two 1" holes.

4. Position washers as illustrated and secure the kettle to its' base by refastening the locknut from underneath the cabinet or countertop.

5. Once the kettle is secure, screw the tilt handle into the mounting block welded to the side of the kettle.

6. Install service requirements as required.

 

 

 

 

 

RTO

P

 

 

N

T

E

 

 

U

 

 

CO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KETTLES c/w SD STAND

1.Place unit in desired location.

2.Place a carpenter's level on the kettle rim and level the stand using the level adjustable feet.

3.Install service requirements as required.

1

STEAM

CONDENSATE (Kettles c/w SD Stands)

All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made.

Generally, kettles require 1/2" i.p.s. pipe, 10-45psi steam pressure. If the steam supply pressure exceeds 45 psi, a pressure reducing valve is required. The steam inlet is at the right side of the kettle, as seen from the front.

CONDENSATE (Kettles without SD Stands)

Maximum pressure rating on table-topkettles is 50psi. It is highly recommended that a pressure relief valve equal to or less than this pressure be installed on the incoming steam line close to the kettle.

A steam condensate trap must be plumbed to a drain, using minimum 1/2" NPT plumbing. The condensate line is limited to a maximum rise of 10 feet in order for the steam pressure to adequately force the condensate through the plumbing. Any higher rise requires a pump.

If the steam boiler to which this kettle is installed has a condensate return (closed loop system), a 1/2" steam strainer, a 1/2" steam trap, and a 1/2" check valve must be installed on the output (condensate) side of the kettle.

The stand comes factory plumbed so the condensate is connected to the stands drain manifold.

POTABLE WATER

The water faucet (optional on kettles purchased without SD stands) with swing spout, requires 1/2 inch O.D. copper tube plumbing for hot or cold water supplies to the faucet (SPK - cold water connection only, DPK - hot and cold water connection).

FINAL INSTALLATION CHECK

1.Partially fill the kettle with water.

2.Slowly turn the steam supply valve's knob to the open position.

3.Release the safety valve, ensuring that the steam escapes freely. Stay clear of steam exhaust when releasing the safety valve.

4.Observe that the water in the kettle comes to a boil.

5.Close the steam supply valve.

6.Drain off the water by tilting the kettle.

RECOMMENDED PIPING

 

 

 

KETTLES

SCHEMATICS

 

 

 

 

 

(all service connections shown supplied by others)

 

 

 

 

 

 

 

 

MANUAL

 

 

 

 

 

STEAM

 

 

 

 

 

VALVE

 

 

CONDENSATE RETURN

 

 

 

TO DRAIN OR BOILER

 

 

 

 

 

CONDENSATE LINE

 

 

 

 

 

UNION

CHECK

 

 

 

STEAM

KETTLES c/w

STEAM

STRAINER

 

VALVE

TRAP

 

IN

 

 

STRAINER

 

 

SD STANDS

 

 

 

 

 

 

PRESSURE

UNION

 

 

 

REDUCING

BALL

 

 

 

VALVE

 

 

 

 

 

VALVE

 

 

 

 

 

 

 

STEAM

 

 

 

 

 

IN

 

 

STRAINER

UNION

BALL

 

 

 

 

 

VALVE

 

 

 

TO DRAIN (CONDENSATE RETURN PLUMBED TO 1 1/2" DRAIN MANIFOLD)

 

 

 

 

2

 

 

 

Marine Lock
MARINE
LOCK

OPERATING INSTRUCTIONS

CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR COMMERCIAL USE ONLY BY PROFESSIONALLY TRAINED PERSONNEL.

FOR KETTLE/STEAMER COMBINATIONS:

If the boiler in a steamer is supplying steam to a kettle, always heat the kettle first. After the kettle contents are heated, and the boiler's steam pressure returns to normal, the steamer may be used. Pressure steamer compartments should be sequentially started, and preheated before cooking.

NOTE: As with cleaning food soil from any cookware, art important part of kettle cleaning is to prevent food from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed. . Please read the "Care and Cleaning" instructions for detailed kettle washing procedures

(12 & 20 gal. models only)

If your unit is equipped with a marine lock to prevent

accidental tilting, it must be

inspected daily to insure it moves freely and

automatically locks into place when kettle is returned to upright position.

Use the following procedure to tilt the kettle.

1. Securely grasp the tilt handle.

3

CLEANING INSTRUCTIONS

CARE AND CLEANING

Your kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation.

WARNING: Do not use chloride base detergents.

1.Prepare a warm water and mild detergent solution in the kettle.

2.Remove food soil inside the kettle using a nylon brush. Do not use a metal bristle brush, as this may permanently damage the kettle's stainless steel surface.

3.Loosen food which is stuck to the kettle by allowing it to soak at a low temperature setting.

4.Tilt kettle forward to drain wash water.

5.Rinse kettle interior thoroughly, then drain the rinse water.

6.Using mild soapy water and a damp sponge, wash the exterior of the kettle, rinse, and dry.

7.Leave the cover off when the kettle is not in use..

8.If your unit is equipped with a marine lock, clean any food deposits that may have spilled onto the mechanism.

NOTE: For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water. Avoid the use of chloride cleansers, which may damage the kettle's or stands stainless steel surface.

WARNING: Steel wool should never be used for cleaning the cooking chamber of the kettle. Particles of steel wool become embedded in the cooking surface and rust, which may corrode the stainless steel.

4

SERVICE PARTS

 

 

30

 

 

 

 

5

 

26

1

14

 

5

 

 

5

4

23

4

 

 

7

 

 

3

8

 

 

 

22

15

 

 

 

1

 

 

 

2

 

 

5

3

 

 

 

 

 

4

 

 

23

 

 

 

 

 

 

16

24

 

 

4

 

 

 

 

 

6

 

 

 

 

 

 

7

 

 

 

 

 

 

 

8

 

 

28

23

 

9

 

 

 

 

10

21

 

 

 

 

 

 

 

7

 

 

29

20

21

 

8

 

 

 

9

 

 

19

20

27

 

 

 

 

 

 

5

 

 

 

 

 

4

18

 

 

 

 

19

 

 

 

23

 

 

 

 

 

17

 

4

 

 

9

18

 

6

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

8

 

17

 

 

 

 

11

1

12 13

5

23

6 7

8

9

12

13

5

STEAM CONTROL ASSEMBLY

 

 

ITEM NO.

PART NO.

DESCRIPTION

 

QTY.

1.

FA11056

Binding Head Screw, 6-32x 1/2" lg.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.

KE50458

End Cap, condensate return . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

3.

KE50455-1

Trunnion, condensate return . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

4.

FA05002-35

"O" Ring . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

5.

FA05002-37

"O" Ring . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

6.

KE50460-1

Trunnion, steam inlet . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7.

FA11089

Binding Head Screw, 8-32x 1/4" lg.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

8.

KE51713

Washer, steam valve . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9.

KE50459

Operating Stem . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

10.

KE50457

End Cap, steam inlet . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

11.

SE00028

Steam Control Knob Assembly (c/w Item No. 12, 13 & Knob) . . . . . . . . . . .

. .1

12.

KE51888

Retaining Washer . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

13.

FA11092

Binding Head Screw, 8-32x 1/2" lg.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

14.

KE50151-E

Knob, threaded (after 07/94) . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE50151

Knob, non threaded (prior to 06/94)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

15.

KE50886-1

Handle, KDT-1-T . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

 

 

Requires Knob -

 

 

KE50886-2

Handle, KDT-3-T . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

 

 

Item No.

 

 

KE50886-3

Handle, KDT-6-T&KDT-12-T . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

 

 

KE50151-E

 

 

KE50886-4

Handle, KDT-20-T . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

16.

KE50475

Plug Button . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

17.

KE52697

Lock Nut, 1/2" NPS . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

18.

FA32500

Lockwasher . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

19.

FA30502

Washer, satin coat . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

20.

KE50467

Washer, Foot . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

21.

KE50465

Service Pipe, KDT-1-T&KDT-3-T . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

 

KE50462

Service Pipe, KDT-6-T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

 

KE50463

Service Pipe, KDT-12-T . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

 

KE50464

Service Pipe, KDT-20-T . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

22.

KE00203

Leg Assembly . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

23.

FA05002-12

"O" Ring . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

24.

KE01115

Marine Lock Latch, KDT-12-T&KDT20-Tonly . . . . . . . . . . . . . . . . . . . . . .

. .1

25.

KE52632

Crown Nut, KDT-12-T&KDT20-Tonly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

26.

SE00096

Steam Outlet Assembly . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

27.

SE00011

Trunnion Assembly, steam inlet . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

28.

SE00029

Operating Stem Assembly, steam inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

29.

SE00030

Steam Inlet Control Assembly . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

30.

SE00112

"O" Ring Replacement Kit . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

6

PLUMBING ASSEMBLY

(for SD Stands)

29

 

22

21 2019

18

See Steam

Control Drawing

See Steam

Control Drawing

1

2

STEAM 5 IN

3

7

6

CONDENSATE 11

RETURN 10

9

8

23

12

17

13

 

16

 

15 14

1

24

1

STEAM

IN

4

See Steam

Control Drawing

30

1

2

28

27

26 25

Steam In Configuration for

SD Stand with Two Kettles

2

7

PLUMBING ASSEMBLY (for SD Stands)

 

ITEM NO.

PART NO.

DESCRIPTION

 

QTY.

1.

FI00169

Tee, 1/2" NPT.

(single kettle units) . . . . . . . . . .

. . .1

 

 

 

(twin kettle units) . . . . . . . . . . . .

. .3

2.

KE51723

Pressure Relief Valve, 1/2" NPT

(single kettle units) . . . . . . . . . . .

. .1

 

 

 

(twin kettle units) . . . . . . . . . . . .

. .2

3.

FA95010

Jam Nut, #3/4-10 . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

4.

KE51340

Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

5.

SD50000

Strainer Assembly . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

6.

SD50042

Radiator Hose, 4" lg. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7.

FI05131

Hose Clamp . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

8.

SD50043

Nipple, threaded one end only . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9.

KE51367

Check Valve, 1 1/4" NPT . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

10.

FI00670

Nipple . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

11.

FI00136

90° Street Elbow, 1 1/4" NPT . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

12.

FI00191

Cap, 1 1/2" NPT . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

13.

KE00648

Drain Pipe Assembly . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

14.

FI00044

90° Elbow, 1 1/2" NPT . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

15.

FI05027

Pipe Strap . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

16.

FI05047

Reducer . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

17.

FI05077

Compression Elbow

(single kettle units) . . . . . . . . . . .

. .1

18.

SD50027

Steam Trap . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

19.

FI05049

Male Connector . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

20.

KE51249

Strainer, 1/2" NPT . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

21.

FI00596

Nipple, 1/2" NPT . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

22.

FI00266

Coupling, 1/2" NPT . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

23.

FI05048

Compression Tee

(twin kettle units) . . . . . . . . . . . .

. .1

24.

FI00586

Nipple . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

25.

FI05029

Hose Fitting, 1/2" . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

26.

KE51391

Hose Clamp . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

27.

SD50034

Hose, 20"

(SD1050K66) . . . . . . . . . . . . . . .

. .1

 

SD50035

Hose, 17"

(SD1200K612) . . . . . . . . . . . . . .

. .1

 

SD50036

Hose, 27"

(SD1600K620, 1212, 12,20 & 2020) .1

28.

FI05028

90° Swivel Elbow . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

29.

SDP

Sliding Drain Pan Assembly . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

30.

 

Front Access Panels

 

 

 

SD50067

(SD450 series) . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

SD50068

(SD650 series) . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

SD50106

(SD760 series) . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

SD50069

(SD1050 series) . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

SD50070

(SD1200 series) . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

SD50071

(SD1600 series) . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

8

FAUCET ASSEMBLIES

1

1

 

 

2

 

3

4

12

 

5

11

 

6

 

7

9

 

8

 

2

3

4

12

11

10

9

FAUCET ASSEMBLIES

 

ITEM NO.

PART NO.

DESCRIPTION

QTY.

1.

KE50825-8

6 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

 

KE50825-1

12 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE50825-1

20 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

2.

FA95022

Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

3.

FA05002-19

"O" Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

4.

KE51736

Long Faucet Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

5.

SD50097

Flanged Nut, 3/4" NPT, Chrome Plated . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

6.

KE51585

Faucet Spout Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7.

SD50098

Locknut, 3/4" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

8.

FI00266

Coupling, 1/2" NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9.

KE51899

Double Pantry Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

 

(c/w Item No. 11&12)

 

10.

KE51403

Double Pantry Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

 

(c/w Item No. 11&12)

 

 

KE51401

Single Pantry Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

 

(c/w Item No. 12)

 

11.

SE50020

Hot Water Stem Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

12.

SE50021

Cold Water Stem Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

10

MAINTENANCE

ALL SERVICE MUST BE PERFORMED BY A

QUALIFIED SERVICE TECHNICIAN.

This kettle requires very little preventative maintenance other than daily cleaning. The pressure relief valve must be tested twice a year.

PRESSURE RELIEF VALVE TESTING PROCEDURE

WARNING

Kettle will be hot. Use gloves for protection.

The pressure relief valve (optional on kettles) must be checked at least twice a year as part of the normal maintenance performed.

MARINE LOCK

Inspect lock at least twice yearly.

1.Check for excessive play or wear on pivot. Adjust or replace as required.

2. Insure lock is catching over the centre of the stop pin and not bent to one side or the other. Adjust or replace as required.

1.Open steam valve and preheat kettle.

2.Stand to the side of the pressure relief valve discharge tube and pull ring three or four times to insure free movement. Hold valve open for two seconds each time, insuring there is rapid steam escape each time.

3.If valve appears to be sticking replace pressure relief valve. If foreign material is discharged, replace pressure relief valve and eliminate the source of contamination.

WARRANTY

Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment

In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-suppliedreplacement parts should be used. The use of other than factory supplied replacement parts will void warranty.

STEAM TRAP

To remove line condensate that forms inside the steam jacket, each kettle should be equipped with a steam trap in the line of the kettle outlet to the drain. A good steam trap at startup releases air and wet steam into the drain line for a few minutes, then holds the steam jacket. During cooking, the trap periodically releases accumulated condensate. If the kettle's cooking performance becomes inadequate after long use, replacement of the steam trap with a new one may restore kettle operation to peak efficiency.

11

TROUBLESHOOTING GUIDE

This section contains information intended for use by Authorized Service Personnel only.

PROBLEM

A/ Kettle heats too slowly or does not come to a boil.

Probable Cause

1.Inadequate steam flow.

2.Steam trap not operating properly.

3. Food batches are not always the same.

PROBLEM

B/ The trunnion housing leaks steam.

Probable Cause

1. Trunnion "O" rings are worn.

Remedy

Check for correct steam using chart below.

If kettle is connected to a steamer and powered by a generator the units should be operated sequentially (kettle boiling first, then start steamer).

The trap should open periodically to dump condensate, then close.

If it does not open or close it should be cleaned or replaced.

When checking make certain that the original state (ie. fresh or frozen) and quantity of food product is the same.

Remedy

Replace "O" rings (see STEAM CONTROL ASSEMBLY drawing).

STEAM FLOW RATING

OF STEAM GENERATORS

Gas Input

Steam Output

Boiler

BTU/Hour

Lbs./Hour

H.P.

 

100,000

60

1.7

 

160,000

95

2.8

 

200,000

125

3.6

 

250,000

150

4.4

 

300,000

180

5.2

 

 

Electric

 

 

 

 

KW Input

 

 

 

 

 

 

 

 

18

60

1.7

 

24

70

2.0

 

27

90

2.6

 

36

120

3.5

 

48

150

4.4

 

 

 

 

 

 

STEAM FLOW RATING

REQUIREMENTS FOR KETTLES

Capacity

Fast

Medium

Stock

Gal./Lit.

Cooking

Cooking

Kettle

 

 

 

 

5/17

11

9

6

10/42

22

18

11

25/95

55

44

28

40/151

88

70

44

60/227

132

105

66

Electric: Above shows lbs. per hour with10-15psig steam at the kettle. The use of higher steam pressures(20-25psig) will reduceheat-uptime5-20%.

12

SPECIFICATION DRAWINGS

KDT-1-T

CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES:

Right - 4" Left - 0 Back - 0

3.50"

89mm

9.31"

236mm

1.56"

40mm

1/2" NPT CONDENSATE RETURN

8.00"

203mm

9.38"

238mm

12.25"

311mm

9.88"

251mm

12.50"

318mm

 

 

 

 

 

 

 

 

 

 

8.13"

 

 

 

 

 

 

 

 

 

 

 

 

1/2" NPT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

207mm

 

 

 

 

 

 

 

 

 

STEAM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INLET

13

KDT-3-T&KDT-6-T

CLEARANCE REQUIREMENTS TO

COMBUSTIBLE AND

NONCOMBUSTIBLE SURFACES:

Right - 4" Left - 4" Back - 1"

WALL

A

B

C

 

 

H

 

E

 

STEAM

 

 

CONTROL

 

D

 

VALVE

 

 

 

 

 

 

2.25"

J

 

 

57mm

 

 

 

 

 

1.25"/32mm

 

1/2" NPT

F

 

K

CONDENSATE

1/2" NPT

RETURN

 

 

 

STEAM

 

 

G

INLET

L

 

 

 

NOTE: INLET AND RETURN

 

 

 

NOT INTERCHANGABLE

 

M

 

 

 

 

 

 

N

1.00" 25mm

WALL

GAL.

LITRE

 

A

B

C

D

E

F

G

H

J

K

L

M

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

11

IN

14.00

10.00

15.13

12.50

8.25

10.00

12.50

23.00

7.00

4.00

11.00

15.00

21.00

mm

356

254

384

317

210

254

317

584

178

102

279

381

533

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

23

IN

17.50

13.38

15.13

15.31

11.00

12.00

14.50

24.50

6.75

6.00

14.50

21.19

27.50

mm

445

400

384

389

279

305

368

622

171

152

368

538

699

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

WALL

A B

C

KDT-12-T&KDT-20-T

CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURFACES:

Right - 4" Left - 4" Back - 1.75"

 

 

H

 

 

STEAM

E

 

CONTROL

 

VALVE

 

 

D

 

 

 

 

2.25"

 

 

57mm

 

 

1.25"

1/2" NPT

F

32mm

CONDENSATE

 

1/2" NPT

RETURN

 

G

STEAM

 

INLET

 

 

 

NOTE: INLET AND RETURN

 

 

NOT INTERCHANGABLE

 

1.75"

 

45mm

 

MARINE

WALL

LOCK

 

J

KL

M

GAL.

LITRE

 

A

B

C

D

E

F

G

H

J

K

L

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

11

IN

20.50

16.75

23.00

22.25

13.50

19.50

22.00

29.00

6.00

8.75

11.50

29.50

mm

521

425

584

565

343

495

559

737

152

222

292

749

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

23

IN

25.25

21.00

27.25

18.00

11.00

23.75

26.25

33.00

6.50

10.50

13.25

36.75

mm

641

533

692

457

279

603

667

838

165

267

337

960

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

SD STANDS WITH

MODEL

 

 

A

B

C

KETTLES

 

SD-450-

K

6

17.70

4.00

10.00

 

450

102

254

CLEARANCE REQUIREMENTS TO

SD-650-

K12

25.56

4.00

13.75

650

102

349

COMBUSTIBLE AND

 

SD-760-

K12

29.94

5.22

15.00

NONCOMBUSTIBLE SURFACES:

760

133

381

 

 

 

Right - 0

Left - 0

Back - 0

SD-760-

K20

29.94

3.10

15.00

760

79

381

 

 

 

SD-1050-K20

41.32

6.50

34.75

 

 

 

1050

165

883

 

 

 

 

 

 

 

 

 

SD-1050-K

6 6

41.32

4.91

20.66

 

 

 

1050

125

525

 

 

 

 

 

 

 

 

 

SD-1200-K

6 12

47.19

4.10

19.84

 

 

 

1200

104

504

 

 

 

 

 

 

 

 

 

SD-1600-K

6 20

63

9.88

25.63

 

 

 

1600

251

651

5.00"

 

 

 

 

 

 

 

 

 

 

63

8.25

31.50

127mm

 

13.75"

 

 

 

D

 

349mm 16.88"

SD-1600-K12 12

1600

210

800

 

 

 

 

429mm

 

 

 

63

6.13

29.38

 

 

 

SD-1600-K12 20

 

 

 

1600

156

746

 

 

H C

 

 

 

 

 

 

 

 

63

4.00

31.50

 

 

 

SD-1600-K20 20

 

 

 

1600

102

800

 

 

 

 

 

 

3.25"

 

B

 

 

 

 

 

 

83mm

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

A

 

 

 

38.75"

 

 

 

 

 

984mm

SLIDING

SLIDING

MARINE

DRAIN PAN

DRAIN PAN

LOCK

27.75" 706mm 22.00"

18.00" 610mm 457mm

6.00"

152mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.47"

 

 

 

 

 

 

 

 

1.47"

4.44"

 

 

 

 

 

 

 

 

1.47"

37mm

 

 

 

 

 

 

 

 

 

37mm

113mm

 

 

 

 

 

 

 

 

 

37mm

33.50"

851mm

16