Cleveland Range KCL-25-T User Manual

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MODELS:

KGL-25

KGL-25-T

KGT-25

KGT-25-T

Enodis

Operators Manual

Installation, Operation & Service

Gas 25 Gallon Kettle

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Phone: (216) 481-4900Fax: (216)481-3782

Visit our web site at www.clevelandrange.com

SE95052

FOR THE USER

IMPORTANT!

ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS.

 

 

 

 

 

 

 

 

FOR YOUR SAFETY

 

 

 

WARNING: Improper installation,

 

 

 

 

 

 

adjustment, alteration, service or

 

 

DO NOT STORE OR USE

 

 

 

maintenance can cause property

 

 

GASOLINE OR ANY OTHER

 

 

 

damage, injury or death. Read the

 

 

FLAMMABLE LIQUIDS AND

 

 

 

installation operating and

 

 

VAPOURS IN THE VICINITY

 

 

 

maintenance instructions

 

 

OF THIS OR ANY OTHER

 

 

 

thoroughly before installing or

 

 

APPLIANCE.

 

 

 

servicing this equipment.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT

POST IN A PROMINENT LOCATION, INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING

YOUR LOCAL GAS SUPPLIER.

KEEP APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR.

ALL SERVICE MUST BE PERFORMED BY A QUALIFIED CLEVELAND RANGE

TECHNICIAN.

RETAIN THIS MANUAL FOR YOUR REFERENCE.

TABLE OF CONTENTS

Installation

Operating Instructions

Cleaning Instructions

Service Parts

Maintenance

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Shipping Damage Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Specification Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

General Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Operating the Kettle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Approximate Boiling Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Care & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Recommended Cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Faucet Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Burner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2" Tangent Draw-OffValve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

General Assembly - Tilting Models . . . . . . . . . . . . . . . . . . . . . 12-14

- Stationary Models. . . . . . . . . . . . . . . . . . . 15-16

Console Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Hinge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Inspection & Maintenance Check List . . . . . . . . . . . . . . . . . . . . . 19

Safety Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

- Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

- Safety Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

- Low Water Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

- Operating Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Lubrication Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Hinge Adjustment Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Calibrating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Pressure Relief Valve Periodic Testing Procedure. . . . . . . . . . . . . 23

Reservoir Fill Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Kettle Jacket Filling & Draining Procedures . . . . . . . . . . . . . . . . 25

Kettle Venting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Vacuum Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Repairing Leaks in Steam Jacketed Kettle Fittings . . . . . . . . . . . . 27

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Sequences of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-31

Symbol Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33

INSTALLATION

INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow shipping damage instructions.

SHIPPING DAMAGE

INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1.Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

2.As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.

3.Arrange for the carrier's representative to examine the damage.

4.Fill out all carrier claims forms and have the examining carrier sign and date each form.

GENERAL

Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Observe all clearance requirements to provide proper make-upair flow. Do not obstruct the flow of combustion and ventilation air. Check rating plate to ensure that kettle has been equipped to operate with the type of gas available at the installation.

Dimensions and clearance specifications are shown on the SPECIFICATION DRAWING (see page #3-4).

CLEARANCE REQUIREMENTS

FOR CLEARANCE REQUIREMENTS (TO COMBUSTIBLE AND NONCOMBUSTIBLE WALLS) AND ASSEMBLY DETAILS REFER TO SPECIFICATION DRAWING ON PAGE #3.

Note:

 

 

 

 

 

 

suggested

drain

 

 

 

 

 

 

refer to

 

 

 

 

#3.

1.

 

 

 

 

 

 

 

location, and

 

level

 

 

 

adjustable feet.

2.

Once

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and

 

 

 

 

 

 

4 7/8" (124mm)

 

 

 

 

 

 

120

 

 

120

 

 

 

 

 

 

 

7/16"Ø, 3 HOLES

 

 

 

 

 

 

 

ON 3 1/8" (80mm) B.C.D.

 

the

FLANGED FOOT DETAIL

 

5/16"

 

 

 

 

(REAR LEGS ONLY)

 

and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

bolts are

 

 

 

 

 

 

 

flanged feet.

3.

Seal

 

 

 

 

 

 

silicone

GAS

ENSURE

THE

KETTLE'S

ON THE

RATING

 

It is

(drip leg) be

installed

gas pressure

exceeds

regulator must

be

14” water column

gas

 

Connect

located at the

rear of

 

Installation

local codes

and/or

Z223.1 Latest

Edition

Codes for Gas

Burning

CAN/ CGA B149.1

and CAN/

a gas pipe joint

compound

. Test all pipe

joints for

solution. Ensure that

the gas

manifold

pressure

plate.

The

valve must be

disconnected

system during

any

test pressures in

excess

must be

isolated

system by closing

its

any pressure

testing

at test

pressures

(3.45 kPa).

1

ELECTRICAL

ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL.

A cord and plug are supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. See GENERAL ASSEMBLY (pages #12-16)drawings for location of wiring diagram.

WARNING: Electrical Grounding Instructions.

This unit is equipped with a three-prong(grounding) plug for your protection against shock hazard and should be plugged directly into a properly groundedthree-prongreceptacle. Do not cut or remove the grounding prong from this plug. Standard supply voltage is 115 volts A.C., however, optional A.C. voltages can be supplied on special order. A separate fused disconnect switch must be supplied and installed in the high voltage electrical supply line. The kettle when installed, must be electrically installed and grounded in accordance with local codes, or in the absence of local codes, with National Electrical Code, ANSI/NFPA70-1990(USA) or the Canadian Electrical Code, CSA C22.2, Part 1 (Canada).

VENTILATION

Gas fired kettles are only to be installed under a ventilation hood in a room which has provisions for adequate make up air. Further information can be obtained by referring to the U.S.A. National Fire Protection Associations NFPA96 regulations. These standards have also been adopted by the National Building Code in Canada.

WATER

The sealed jacket of the gas-firedkettle is precharged with the correct amount of awater-basedformula, and therefore, no water connection is required to the kettle jacket. The kettle can be equipped with optional hot and cold water taps, the taps require 1/2" copper tubing as supply lines.

INSTALLATION CHECKS

Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed.

DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES.

1.Before turning the kettle on, read the vacuum/pressure gauge. The gauge's needle should be in the green zone. If the needle is in the "VENT AIR" zone, follow air venting procedure.

2.Supply power to the kettle by placing the fused disconnect switch to the "ON" position.

3.Turn on main gas supply to unit. Open the kettle's shut-offvalve (located at back of console).

4.Turn the temperature control knob to "1" (Min.). The green LED light should remain lit, indicating the burner is lit, until the set temperature is reached. Then the green light will cycle on and off, indicating the burner is cycling on and off to maintain temperature.

5.Tilt the kettle forward. The red "LOW WATER" light should be lit when the kettle is in a tilted position. This light indicates that the burner has automatically been shut off by the kettle's safety circuit. This is a normal condition when the kettle is in a tilted position.

6.Raise the kettle to the upright position. The red "LOW WATER" light should go out when the kettle is upright. If the red light remains lit in the upright position, it indicates a low water condition, and water must be added to the reservoir before the kettle can be operated. Refer to the "RESERVOIR FILL PROCEDURES", on page #19.

7.Turn the temperature control knob to "10" (Max.) and allow the kettle to preheat. The green light should remain on until the set temperature is reached. Then the green light will cycle ON and OFF, indicating the burner is cycling ON and OFF to maintain

kettle must be thoroughly cleaned cooking. See CLEANING

#7) for detailed information and

2

SPECIFICATION DRAWING - TILTING MODELS

FOOT LOCATION &

FLOOR DRAIN DETAIL

FLANGED

FOOT DETAIL

NOTES

OVERALL DEPTH

SPECIFICATIONS

3

SPECIFICATION DRAWING - STATIONARY MODELS

7/16" (11 mm) Ø

4 7/8"

3 HOLES ON

124 Ø mm

3 1/8" (80 mm) Ø

 

B.C.D.

 

 

120º

 

TYP

1 5/8" (42 mm) Ø

 

 

FOOT LOCATION &

 

FLOOR DRAIN DETAIL

1" (25 mm)

9/16"

MAX. ADJUSTMENT 14 mm

FLANGED

FOOT DETAIL

SPECIFICATIONS

NOTES

4

OPERATING INSTRUCTIONS

2

3

1

7

4

5

6

8

General Parts Drawing

ITEM #

DESCRIPTION

FUNCTION

1.

Tilt Wheel (tilting models only)

Used for tilting the kettle.

2.

Vacuum/Pressure Gauge

Indicate steam pressure in PSI inside steam jacket as well as

 

 

vacuum in inches of mercury.

3.

Pressure Relief Valve

This valve is used to vent the kettle and in the unlikely event there is

 

 

an excess steam build-upin the jacket, this valve opens

 

 

automatically to relieve this pressure.

4.

Low Water Indicator Light (Red)

When lit, indicates that the kettle is low on water and will not operate

 

 

in this condition (see RESERVOIR FILL PROCEDURES on page #24).

5.

On-OffSwitch/

Turns kettle ON/OFF and allows the operator to adjust the kettle

 

Solid State Temperature

temperature in increments from 1 (Min.) to 10 (Max.).

 

Control

(see TEMPERATURE RANGE CHART on page #6).

6.

Heat Indicator Light (Green)

When lit, indicates that the kettle's burner is on.

 

 

Cycles ON-OFFwith burner.

7.

Water Level Sight Glass

Displays water level in steam jacket.

8.

Ignition Failure Indicator Light

Indicates failure of heating system to ignite.

 

(Amber)

 

9.

Tangent Draw-OffValve

Used for draining product or wash water from kettle. It is supplied as

 

 

standard equipment on stationary kettles and is optional on tilting kettles.

5

OPERATING THE KETTLE

DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES.

DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP. SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER, SPILLING HOT CONTENTS.

1.Before turning kettle on, read the Vacuum/Pressure Gauge (2). The gauges needle should be in the green zone. If the needle is in the "VENT AIR" zone, refer to the Kettle Venting Instructions (page #21). Any air that may be present will increase cooking times. Once heated, the kettle's normal maximum operating pressure is approximately 1012 psi while cooking a water base product.

2.Ensure that the electrical service to the kettle is turned on at the fused disconnect switch.

Temperature

Approximate

Control

Product Temperature

Setting

° F

° C

 

 

 

MIN.

120

49

1.

130

54

2.

145

63

3.

160

71

4.

170

77

5.

185

85

6.

195

91

7.

210

99

8.

230

110

9.

245

118

MAX.

265

130

NOTE: Certain combinations of ingredients will result in temperature variations

Temperature Range Chart

3.Preheat the kettle by turning the ON/OFF Switch/Solid State Temperature Control (5) to the desired temperature setting (see above, TEMPERATURE RANGE CHART). The Heat Indicator Light (Green) (6) will remain lit, indicating the burner is on, until the temperature setting is reached. When the green light goes off, the burners are off, and preheating is complete.

NOTE: When cooking egg and milk products, the kettle should not be preheated, as products of this nature adhere to hot cooking surfaces. These types of food should be placed in the kettle before heating is begun.

4.Place food product into the kettle. The Heat Indicator Light (Green) (6) will cycle on and off indicating the burners are cycling on and off to maintain the set temperature.

NOTE: Do not fill kettle above recommended level marked on outside of kettle.

NOTE: The Low Water Indicator Light (Red) (4) should not be lit during kettle operation. This light indicates that the burners have been automatically shut off by the kettle's safety circuit. It is normal for the red light to come on when the kettle is in a tilted position. However, the kettle cannot be operated when the red light remains lit while the kettle is in the upright position. This indicates a low water condition, and water must be added to the reservoir. Refer to Reservoir Fill Procedures on page #19 of this manual for details.

5.When cooking is completed turn ON/OFF Switch/Solid State Temperature Control (5) to the "OFF' position.

NOTE: A five minute completeshut-ofperiod is required before relighting.

6.Pour the contents of the kettle into an appropriate container by tilting the kettle forward. Care should be taken to pour slowly enough to avoid splashing off the product.

NOTE: As with cleaning food soil from any cookware, an important part of kettle cleaning is to prevent food from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed. Refer to the Cleaning Instructions (page #6) for detailed kettle washing procedures.

APPROXIMATE BOILING TIMES

The accompanying chart shows approximate times required for electric kettles of various capacities to boil water. The ON/OFF Switch/Solid State Temperature Control (5) must be set at “10” (Max.) throughout theheat-upperiod. Water will boil about 1/3 faster if the kettle is filled only to the outer steam jacket’s welded seam resulting in a kettle filled to 2/3 capacity.

 

Kettle Capacity

Minutes

 

25 gallon

37

 

 

Approximate Boiling Times

 

6

CLEANING INSTRUCTIONS

CARE AND CLEANING

Your kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation.

 

WARNING: Do not use chloride

 

base detergents. There is a growing

 

number of non-chloridecleaners

 

available. If unsure of the cleaners

 

chlorine content consult the supplier.

 

Also avoid cleaners containing

 

quaternary salt as they can cause

Chloride Cleaners

the stainless steel to pit and rust.

 

WARNING: If any gaskets or seals are found defective, replace or repair immediately. (See Service Parts Drawings for part identification.)

1.Place the kettle's On-OffSwitch/Solid State Temperature Control (5) to the "OFF" position.

2.Prepare a warm water and mild detergent solution in the kettle.

3.Remove food soil inside the kettle using a nylon brush.

WARNING: Do not use a metal bristle brush or scraper, as this may permanently damage the kettle's stainless steel surface.

Wire Brush & Scrapers

4.Loosen food which is stuck to the kettle by allowing it to soak at a low temperature setting.

5.If the kettle is equipped with a draw-offvalve, it should be cleaned as follows:

a)Remove drain screen from bottom of kettle. Thoroughly wash and rinse the screen either in a sink or a dishwasher, then replace it into the kettle.

b)Disassemble the draw-offvalve first by turning the valve knobcounter-clockwise,then turning the large hex nutcounter-clockwiseuntil the valve stem is free of the valve body.

c)In a sink, wash and rinse the inside of the valve body using a nylon brush.

d)Reassemble the draw-offvalve by reversing the procedure for disassembly. The valve's hex nut should be hand tight only.

6.Rinse kettle interior thoroughly, then drain the rinse water. Do not leave water sitting in unit when not in use.

7.Using mild soapy water and a damp sponge, wash the exterior of the kettle, rinse, and dry.

NOTE: For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.

Avoid the use of chloride cleansers, which may damage the kettle's stainless steel surface.

 

WARNING: Steel wool should

 

never be used for cleaning the

 

cooking chamber of the kettle.

 

Particles of steel wool become

 

embedded in the cooking surface

 

and rust, which may corrode the

Steel Pads

stainless steel.

 

NOTE: Unit should not be cleaned with a water jet.

8. Leave the cover off when the kettle is not in use.

RECOMMENDED CLEANERS FOR SPECIFIC SITUATIONS

Job

Cleaning Agent

Comments

Routine Cleaning

Soap, Ammonia

Apply with cloth or

 

Detergent, Medallion

sponge

Fingerprints

Arcal 20, Lac-O-Nu

Provides barrier film

& Smears

Ecoshine

 

Stubborn Stains

Cameo, Talc, Zud

Rub in direction

& Discolouration

First Impression

of polish lines

Grease & Fatty Acids,

Easy-Off,De-GreaseIt

Excellent removal

Blood, Burnt-OnFoods

Oven Aid

on all finishes

Grease & Oil

Any good commercial

Apply with sponge

 

detergent

or cloth

Restoration/

Benefit, Super Sheen

 

Passivation

 

 

 

 

 

7