Cleveland Range HA-MKGL-60-CC-T, HA-MKGL-100-CC, HA-MKGL-60-T, HA-MKGL-80, HA-MKGL-80-T, HA-MKGL-80-CC, HA-MKGL-80-CC-T, HA-MKGL-100, HA-MKGL-60, HA-MKGL-100-T, HA-MKGL-60-CC, HA-MKGL-100-CC-T User Manual

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Operators Manual

Installation, Operation & Service

GAS MIXING KETTLES

HORIZONTAL AGITATOR

MODEL: HA-MKGL-60HA-MKGL-80HA-MKGL-100

HA-MKGL-60-CC

HA-MKGL-80-CC

HA-MKGL-100-CC

HA-MKGL-60-THA-MKGL-80-THA-MKGL-100-T

HA-MKGL-60-CC-THA-MKGL-80-CC-THA-MKGL-100-CC-T

 

 

Cleveland

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

 

 

 

 

Enodis

Phone: (216) 481-4900Fax: (216)481-3782

 

 

Visit our web site at www.clevelandrange.com

 

 

SE95022 Rev. 5

FOR THE USER

IMPORTANT!

ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS.

 

 

 

 

 

WARNING: Improper installation,

 

 

FOR YOUR SAFETY

 

 

 

 

 

 

 

 

 

adjustment, alteration, service or

 

 

DO NOT STORE OR USE GASOLINE

 

 

 

maintenance can cause property

 

 

OR ANY OTHER

 

 

 

damage, injury or death. Read the

 

 

FLAMMABLE LIQUIDS AND

 

 

 

installation and operating

 

 

VAPOURS IN THE VICINITY

 

 

 

instructions thoroughly before

 

 

OF THIS OR ANY OTHER

 

 

 

installing or servicing this

 

 

APPLIANCE.

 

 

 

equipment.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.

IMPORTANT

The following points are to insure the safe installation and operation of this equipment:

Insure all gas and electrical supplies match rating plate and electrical stickers.

Observe all clearance requirements.

Disconnect the electrical power supply to the appliance before cleaning or servicing unit.

All service must be performed by a qualified Cleveland Range Technician.

Do not obstruct the flow of combustion and ventilation air.

The installation and connection must comply with current local codes, or in the absence of local codes, with CAN/CGA-B149.1and .2 installation code or with the national fuel gas code, ANSIZ223.1-L988.

Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. (3.45 kpa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kpa).

RETAIN THIS MANUAL FOR YOUR REFERENCE.

For your safety

DANGER

Keep clear of pressure

 

Keep hands away from

relief discharge.

 

moving parts and pinch points.

 

IMPORTANT

Inspect unit daily for

Do not fill kettle above

recommended level

proper operation.

marked on outside of kettle.

 

CAUTION

Surfaces may be extremely hot! Use

Wear protective equipment

protective equipment.

when discharging hot product.

Do not lean on or place objects on kettle lip.

Stand clear of product discharge path when discharging hot product.

SERVICING

Shut off power at main

 

Ensure kettle is at room

fuse disconnect prior

0

temperature and pressure

to servicing.

gauge is showing zero or less

 

prior to removing any fittings.

GAS APPLIANCES

Do not attempt to operate this appliance during a power failure.

Keep appliance and area free and clear of combustibles.

INSTALLATION

GENERAL

Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Observe all clearance requirements to provide proper makeup air flow as well as sufficient clearance for servicing.

Dimensions and clearance specifications are shown on the specification sheet and in the Clearance Requirements section. Do not install kick plates or otherwise obstruct the flow of combustion and ventilation air.

Check rating plate to ensure that kettle has been equipped to operate with the type of gas available at the installation.

VENTILATION

Gas fired kettles are only to be installed under a ventilation hood in a room which has provisions for adequate make up air. Further information can be obtained by referring to the U.S.A. National Fire Protection Associations NFPA96 regulations. These standards have also been adopted by the National

Building Code in Canada.

INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping. If damage is noticed, do not unpack the unit, follow shipping damage

instructions.

SHIPPING DAMAGE

INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1.Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

2.As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.

3.Arrange for the carrier's representative to examine the damage.

4.Fill out all carrier claims forms and have the examining carrier sign and date each form.

CLEARANCE REQUIREMENTS

This unit must be installed in accordance with the clearances shown on the rating label which is adhered to the unit.

FOR YOUR SAFETY. Keep the appliance area free and clear of combustible materials.

KETTLE

1.When removing the kettle from the platform, handle with care to prevent scratching or any other damage. It is imperative that the kettle be level before bolting to the floor. This will prevent any twist or out of roundness to the kettle and will stop deflection of the agitator. Make sure the kettle is securely bolted to the floor and follow the procedure listed below:

Raise the flange on the leg under the motor so that it sets freely (stationary kettles only).

Position the kettle in its permanent location, check clearances and level the kettle by turning the adjustable feet.

Lower the flange or flanges under the motor channel. Over adjustment, whether up or down, could cause misalignment and cause damage to the agitator drive shaft and hub (stationary kettles only).

2.Next you must check the alignment of the drive shaft for a uniform clearance between the hub and the shaft. In order to check for clearance you must remove the seal cover plate and pull the seal back. you can check the distance for clearance by using a wire feeler gauge.

3.If adjustment is required for side direction, loosen the motor bolts, center the shaft and retighten.

If vertical alignment is needed, loosen the motor bolts and add a shim to raise or remove a shim to lower. Retighten bolts. When this is complete, check to see if the agitator shaft coupling slides freely for easy removal of the agitator.

4.Once positioned and leveled, permanently secure the kettle’s flanged feet to the floor using 1/2 x 2 I/2 inch lag bolts and floor anchors (supplied by the installer). Two bolts per leg are required to secure each of the flanged feet.

GAS

It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas pressure exceeds 14” water column, a pressure regulator must be installed, to provide a maximum of 14” water column gas pressure to the gas control valve.

Connect the gas supply piping to the input side of the gas control valve. Location and pressure data are shown on the specification sheet.

Installation must be in accordance with local codes and/or the National Fuel Gas Code ANSI Z223.1-1988(USA) or the Installation Codes for Gas Burning Appliances and Equipment CANI B149.1 and B149.2 (Canada). Use a gas pipe joint compound which is resistant to L.P. gas. Test all pipe joints for leaks with soap and water solution. Ensure that the gas pressure regulator is set for the manifold pressure indicated on the gas rating plate.

The appliance and its individual shut-offvalve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manualshut-offvalve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).

ELECTRICAL

Electrical installation must be in accordance with local codes and/or the National Electric Code ANSI/NFPA 701990 (USA) or the Canadian Electrical Code CSA Standard C22.1 (Canada). The kettle must be electrically grounded by the installer.

A separate fused disconnect switch must be supplied and installed in the high voltage electrical supply line.

The wire gauge size and electric supply must match the power requirements specified on the kettle’s rating plate. The waterproof conduit enclosed permanent copper wiring must be adequate to carry the required current at the rated voltage. Refer to the specification sheet or rating label for electrical specifications and location of electrical connections.

Remove the screws securing the component cover (located to the left rear side of kettle), and remove the cover. A wiring diagram is affixed to the inside of the cover. Feed conduit enclosed permanent copper wiring through the cut-outin the bottom of the console and fasten to the terminal block. Fasten the ground wire to the ground lugs connected to the frame, beside the terminal block. Replace the console cover and secure it

with the screws.

WATER

The sealed jacket of the gas-firedkettle is precharged with the correct amount of awater-basedformula, and therefore, no water connection is required to the kettle

jacket.

CLEANING

After installation the kettle must be thoroughly cleaned and sanitized prior to cooking.

WARRANTY

Our Company supports a worldwide network of Maintenance and Repair Centres. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment

In order to preserve the various agency safety certification (UL, A.G.A., NSF, ASME/Ntl. Bd., etc.), only factory-suppliedreplacement parts should be used. The use of other than factory supplied replacement parts will void warranty.

SPECIFICATION DRAWING - STATIONARY MODELS

ELECTRICAL

GAS SUPPLY

SUPPLY

(PIPING 3/4" NPT)

VOLTS: 208/240

TYPE: NAT or LP

PHASE: 3

BTU PER CU. FT.:

AMPS:

15

1000 (NAT), 2500 (LP)

 

 

FREQ:

60 HZ

SUPPLY PRESSURE:

 

 

 

4" to 14" W.C.

APPROVALS

AGA CGA NSF

BTU RATINGS:

 

 

190,000 per hour

 

 

 

A AIR SUPPLY (PIPING 1/2" NPT)

APPROX.

PRESSURE:

 

SHIPPING

 

WEIGHTS

90 - 100 PSI

 

 

(only required for optional 3" dia.

60 GAL -

piston draw-offvalve)

 

1010 LBS.

 

 

 

458 KG.

H C HOT & COLD

 

CLEARANCE

80 GAL -

WATER

 

RIGHT: 3", LEFT: 3"

1120 LBS.

1/2" NPT CONNECTION

 

508 KG.

 

REAR: 5"

 

100 GAL -

40-60PSI PRESSURE

 

(ALLOW 12" SPACE

 

1325 LBS.

 

 

MINIMUM ON LEFT

 

 

601 KG.

 

 

SIDE FOR SERVICE)

 

 

 

 

 

 

G

 

 

 

7 3/4"

WALL

 

 

 

 

 

 

 

 

 

H C

 

F

 

 

H

 

 

 

 

 

 

 

16"

A

5 1/2"

 

 

 

 

 

J

5/8"Ø,

 

 

 

 

 

 

 

2 HOLES

 

 

 

 

ON

 

 

 

 

4" B.C.D.

 

 

 

 

2"

 

M

3/8"

 

 

12"

 

1" (MAX. ADJUSTMENT)

RECOMMENDED

 

SOLID

FLOOR DRAIN

 

 

 

FOOT DETAIL

28"

L

SPRING ASSIST

 

 

COVER (FULLY

 

 

OPEN AT 90 )

C

 

WALL

 

 

A I.D.

 

D

RIM BAR

 

 

 

E

 

 

(COVER

3 HP

 

FULLY

 

OPEN)

ELECTRIC

 

 

 

MOTOR

 

 

 

H C

B

 

A

A

 

RECOMMENDED FLOOR

T

SLOPE 1 INCH PER 4 FEET

S

 

6" RECOMMENDED

13"

 

 

 

3" DIA. BUTTERFLY VALVE

 

 

 

 

FLOOR DRAIN

 

 

 

 

 

 

 

 

5" MIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PIPE DRAIN RECOMMENDED

 

 

 

 

CLEARANCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MINIMUM VALVE SIZE PLUS 1"

 

 

 

 

 

 

 

DIMENSIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEL

A

B

C

D

E

F

 

G

H

J

L

M

 

S

 

 

T

HA-MKGL-60-TCC

29 1/2"

48 1/4"

61 5/8"

46 3/4"

93"

27 3/4"

42"

30 5/8"

78"

10 3/8"

53"

19 1/4"

24 1/2"

HA-MKGL-80-TCC

33"

51 3/4"

65 3/8"

52"

98"

30 3/4"

45 11/16"

33 5/8"

84"

11 7/16"

57"

20 3/4"

26 3/16"

HA-MKGL-100-TCC

35 1/2"

54 1/4"

68 3/8"

55"

104"

32 3/4"

48 3/16"

35 5/8"

95 5/8"

11 5/8"

66"

22"

 

27 5/8"

NOTES: CLEVELAND RANGE EQUIPMENT IS BUILT TO COMPLY WITH APPLICABLE STANDARDS FOR MANUFACTURERS. INCLUDED AMONG THOSE APPROVAL AGENCIES ARE: UL, A.G.A., NSF, ASME/N.BD., CSA, CGA, ETL, AND OTHERS. INSTALLATIONS OF BACK FLOW PREVENTERS, VACUUM BREAKERS AND OTHER SPECIFIC CODE REQUIREMENTS ARE THE RESPONSIBILITY OF THE OWNER AND INSTALLER.

ALL VERTICAL DIMENSIONS SHOWN ARE MINIMUM. FEET ARE ADJUSTABLE TO +1" MAXIMUM. MANUFACTURER MUST BE NOTIFIED IF UNIT WILL BE OPERATING ABOVE 2000' ALTITUDE. CONSULT FACTORY FOR MANUFACTURED GAS.

Cleveland Range reserves right of design improvement or modification, as warranted.

SPECIFICATION DRAWING - TILTING MODELS

ELECTRICAL

GAS SUPPLY

SUPPLY

(PIPING 3/4" NPT)

VOLTS: 208/240

TYPE: NAT or LP

PHASE: 3

BTU PER CU. FT.:

AMPS:

15

1000 (NAT), 2500 (LP)

 

 

FREQ:

60 HZ

SUPPLY PRESSURE:

 

 

 

4" to 14" W.C.

APPROVALS

AGA CGA NSF

BTU RATINGS:

 

 

190,000 per hour

 

 

 

A AIR SUPPLY (PIPING 1/2" NPT)

APPROX.

PRESSURE:

 

SHIPPING

 

WEIGHTS

90 - 100 PSI

 

 

(only required for optional 3" dia.

60 GAL -

piston draw-offvalve)

 

940 LBS.

 

 

 

428 KG.

H C HOT & COLD

 

CLEARANCE

80 GAL -

WATER

 

RIGHT: 3", LEFT: 3"

1030 LBS.

1/2" NPT CONNECTION

 

469 KG.

 

REAR: 3"

 

100 GAL -

40-60PSI PRESSURE

 

(ALLOW 12" SPACE

 

1110 LBS.

 

 

MINIMUM ON LEFT

 

 

505 KG.

 

 

SIDE FOR SERVICE)

 

 

 

 

 

 

 

L

 

 

 

 

3" REF.

M

M

 

 

 

 

 

 

 

 

 

5 1/2"

 

 

WALL

 

 

 

 

 

 

 

 

 

 

 

5/8"Ø,

 

 

 

 

 

10 3/8

 

2 HOLES

 

 

 

 

 

ON

 

 

Q

 

 

18 3/8

 

4" B.C.D.

 

K

 

 

 

 

2"

 

 

 

 

 

 

G

3/8"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1" (MAX. ADJUSTMENT)

 

 

 

 

 

H C

 

SOLID

 

 

 

 

 

F

 

FOOT DETAIL

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

P

P

12" X 24"

 

 

 

 

 

RECOMMENDED

 

 

 

 

 

 

 

FLOOR DRAIN

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

SPRING ASSIST

 

 

 

 

 

 

 

COVER (FULLY

 

 

 

 

 

 

 

OPEN AT 90 )

WALL

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

A I.D.

 

 

 

 

D

 

RIM BAR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

(COVER

3 HP

 

 

 

 

 

 

FULLY

ELECTRIC

 

 

H

 

 

 

OPEN)

MOTOR

 

 

 

 

H C

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

RECOMMENDED FLOOR

 

 

 

 

 

 

 

SLOPE 1 INCH PER 4 FEET

 

 

A

 

 

8 3/4"

 

6" RECOMMENDED

13"

 

 

 

 

 

 

 

 

 

 

 

 

 

3" DIA. BUTTERFLY VALVE

 

FLOOR DRAIN

 

 

 

 

 

3" MIN

 

 

 

 

 

CLEARANCE

PIPE DRAIN RECOMMENDED

MINIMUM VALVE SIZE PLUS 1"

DIMENSIONS

MODEL

A

B

C

D

E

F

G

K

L

M

N

P

Q

HA-MKGL-60-CC

29 1/2"

48 1/4"

50"

36 1/2"

83"

13 1/8"

34 5/8"

23 7/8"

19 1/8"

10 3/32"

24"

9 3/4"

17 7/8"

HA-MKGL-80-CC

33"

51 3/4"

58"

39"

90"

14 7/8"

35 15/16"

24 5/8"

20 7/8"

11 17/32"

26"

9 3/4"

18 5/8"

HA-MKGL-100-CC

35 1/2"

54 1/4"

60 1/2"

40 3/4"

96"

16 1/8"

37 1/8"

25 1/4"

22 1/8"

12 3/4"

27 1/4"

11"

19 1/4"

NOTES: CLEVELAND RANGE EQUIPMENT IS BUILT TO COMPLY WITH APPLICABLE STANDARDS FOR MANUFACTURERS. INCLUDED AMONG THOSE APPROVAL AGENCIES ARE: UL, A.G.A., NSF, ASME/N.BD., CSA, CGA, ETL, AND OTHERS. INSTALLATIONS OF BACK FLOW PREVENTERS, VACUUM BREAKERS AND OTHER SPECIFIC CODE REQUIREMENTS ARE THE RESPONSIBILITY OF THE OWNER AND INSTALLER.

ALL VERTICAL DIMENSIONS SHOWN ARE MINIMUM. FEET ARE ADJUSTABLE TO +1" MAXIMUM. MANUFACTURER MUST BE NOTIFIED IF UNIT WILL BE OPERATING ABOVE 2000' ALTITUDE. CONSULT FACTORY FOR MANUFACTURED GAS.

Cleveland Range reserves right of design improvement or modification, as warranted.

OPERATING INSTRUCTIONS

A

1 2 3 4

B

NOTE:

Location of

C

switches may

vary dependant

on customers

 

D

specific options

 

E

7

5

6

Red Low Water Indicator Light

When lit, in the upright position, indicates kettle gas burner has cut out and unit requires more water. Occasional pulsing of this light is normal.

A

Green Heat Indicator Light

When lit, indicates gas burner is on; cycles on-offwith

 

 

solid state controls.

Solid State Temperature Control Knob / On-OffToggle Switch

Controls electrical power to kettle. and allows operator to select kettle heat increments from minimum, 1-10.

A setting of 7 or higher will boil water

Amber Ignition Failure Indicator Light

Indicates failure of heating system to ignite (Used prior to July 2004)

 

 

 

Water Meter Digital Counter (not shown)

 

 

 

Location may vary dependant on customer's specific

 

 

 

options

0

1

2

3

Fill Interrupt Switch

Interrupts water fill cycle

DPotable Fill Water Switch

Selects hot or cold water

Fill Cycle Switch

Start/continue cycle switch

E

Product Discharge Valve Switch

Toggle momentary switch to desired valve opening

Agitator Stop Button

Stops agitator in case of emergency

Agitator Start Switch

Starts agitator. Agitator power control switch must be ON

B

Agitator Power Switch

Allows power to agitator. When not in use, turn control power OFF

Agitator Speed Control Switch

Turn clockwise until desired speed is reached

Power tilt control switch

Tilts kettle for pouring; some kettles have manual hand tilt

C

Reset circuit breaker

Protects power tilt system from overload. Push to reset

1Temperature Sensor

Senses temperature of product

2Automatic Dump Valve

Empties kettle of either food product or wash water

Sight Glass

3For checking water level of kettle jacket

Vacuum /Pressure Gauge

4Indicates steam pressure inside steam jacket in PSI, as well as vacuum in inches of mercury

5Gas Shut-OffValve Air Quick Connect

6Push yellow tab down to release air pressure before disconnecting air hose

7Kettle Filler Nozzle

General

WARNING: Do not attempt to operate this appliance during a power failure. Keep appliance and area free and clear of combustibles.

Before turning kettle on, ensure that following conditions exist:

If you are cooking an egg or milk product, do not pre-heatkettle.

The vacuum/pressure gauge needle is in green zone; if it is not and is in "vent air" zone, call your service agent to repair leak.

The electrical service to kettle is turned on

NOTE: The kettle should be sanitized prior to the daily production run - see CLEANING INSTRUCTIONS .

Mixing ("AGITATOR ")

WARNING:

Never add product to kettle while agitator is running.

Do not put hands in kettle.

Watch for loose clothing near agitator.

1.Turn "SPEED CONTROL" to "0".

2.Switch agitator to "ON".

3.Push agitator "START" to initiate mixing.

4.Turn "SPEED CONTROL" to desired mixing speed.

5.To stop mixing action, push agitator stop button.

NOTE: Mixing speed depends on the product consistency. The faster the mixing speed the more damage may be done to fragile product.

Heating (General Notes)

The green light cycles on and off, indicating that burners are cycling to maintain set temperature.

The red "low water" light should not be lit during operation. This light indicates that water level is critically low and that gas burners have automatically shut off. Before further use, refer to RESERVOIR FILL INSTRUCTIONS for adding distilled water.

Occasional flashing of the red "low water" light is ok while kettle is heating.

Automatic Heating

1.Switch "CONTROLLER" to "ACTIVE".

2.Turn temperature control knob to "10".

3.Continually push function key " " until "OFF" is displayed.

4.Push and hold key " " or "" until desired temperature is set.

5.To Start: push function key

"" until "CtrL" is displayed.

6.Push down key " ".

7.To Stop: push function key

"" until "OFF" is displayed.

8.Push down key " ".

9.After closing discharge valve, place product in kettle.

Emptying the Kettle

1.To open automatic dump valve:

Turn PRODUCT DISCHARGE VALVE switch clockwise to JOG TO OPEN. Release switch to the HOLD position when desired valve opening is achieved.

To close valve, turn switch counterclockwise to CLOSED position.

2.To avoid splashing, slowly empty kettle contents into an appropriate container by partially opening dump valve.

NOTE: When pumping with a Metering Filling Station the speed of the agitator arm must be sufficient to suspend the heavier items in the mix in order to achieve an even distribution in your packaged items.

3.Immediately clean kettle as outlined in CLEANING INSTRUCTIONS on page.

Water Meter

1.Switch "POTABLE FILL WATER" to "HOT" or "COLD".

2.Set required volume by first pushing the " " key until the digit you want to change is flashing in the lower display. Then use the "" key to change the value of the selected digit.

When all digits are set, press the "ENT" key.

Manual Heating

1.Switch "POWER" to "ON".

2.Turn temperature control knob to desired setting.

3.Switch "CONTROLLER" to "BYPASS".

3.Locate delivery spout over kettle.

4.Turn switch to "RESET". Delivery will start at "0" and stop at preset volume.

5.To stop delivery at any time, turn "FILL INTERRUPT" switch to " ● ".

4.After closing discharge valve, place product in kettle. 6. To complete delivery after interrupting, turn switch

"FILL CYCLE" to "CONTINUE".

CLEANING INSTRUCTIONS

CAUTION

SURFACES MAY

BE EXTREMELY HOT!

CARE AND CLEANING

Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).

WARNINGS

 

Do not use detergents or

 

cleansers that are chloride

 

based or contain quaternary

 

salt.

 

Chloride Cleaners

 

Do not use a metal bristle

 

brush or scraper.

 

Wire Brush &

 

Steel wool should never be

 

used for cleaning the stainless

 

steel.

 

Steel Pads

 

Unit should never be cleaned

 

with a high pressure spray

 

hose.

 

High Pressure

 

Spray Hose

 

Do not leave water sitting in unit

 

when not in use.

CLEANING INSTRUCTIONS

1.Turn unit off.

2.Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a dishwasher.

3.Prepare a warm water and mild detergent solution in the unit.

4.Remove food soil using a nylon brush.

5.Loosen food which is stuck by allowing it to soak at a low temperature setting.

6.Drain unit.

7.Rinse interior thoroughly.

8.If the unit is equipped with a Tangent Draw-OffValve, clean as follows:

a)Disassemble the draw-offvalve first by turning the valve knobcounter-clockwise,then turning the large hex nutcounter-clockwiseuntil the valve stem is free of the valve body.

b)In a sink, wash and rinse the inside of the valve body using a nylon brush.

c)Use a nylon brush to clean tangent draw-offtube.

d)Rinse with fresh water.

e)Reassemble the draw-offvalve by reversing the procedure for disassembly. The valve's hex nut should be hand tight only.

9.If the unit is equipped with a Butterfly Valve, clean as follows:

a)Place valve in open position.

b)Wash using a warm water and mild detergent solution.

c)Remove food deposits using a nylon brush.

d)Rinse with fresh water.

e)Leave valve open when unit is not in use.

10.Using mild soapy water and a damp sponge, wash the exterior, rinse, and dry.

NOTES

For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.

Leave the cover off when the kettle is not in use.

For more detailed instructions refer to the Nafem Stainless Steel Equipment Care and Cleaning manual (supplied with unit).

Stagnant

Water

STAINLESS STEEL EQUIPMENT CARE AND CLEANING

(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)

Contrary to popular belief, stainless steels ARE susceptible to rusting.

Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “active” because they actively corrode in a natural environment when their atoms combine with oxygen to form rust.

Stainless steels are passive metals because they contain other metals, like chromium, nickel and manganese that stabilize the atoms. 400 series stainless steels are called ferritic, contain chromium, and are magnetic; 300 series stainless steels are called austenitic, contain chromium and nickel; and 200 series stainless, also austenitic, contains manganese, nitrogen and carbon. Austenitic types of stainless are not magnetic, and generally provide greater resistance to corrosion than ferritic types.

With 12-30percent chromium, an invisible passive film covers the steel’s surface acting as a shield against corrosion. As long as the film is intact and not broken or contaminated, the metal is passive andstain-less.If the passive film of stainless steel has been broken, equipment starts to corrode. At its end, it rusts.

Enemies of Stainless Steel

There are three basic things which can break down stainless steel’s passivity layer and allow corrosion to occur.

1.Mechanical abrasion

2.Deposits and water

3.Chlorides

Mechanical abrasion means those things that will scratch a steel surface. Steel pads, wire brushes and scrapers are prime examples.

Water comes out of the faucet in varying degrees of hardness. Depending on what part of the country you live in, you may have hard or soft water. Hard water may leave spots, and when heated leave deposits behind that if left to sit, will break down the passive layer and rust stainless steel. Other deposits from food preparation and service must be properly removed.

Chlorides are found nearly everywhere. They are in water, food and table salt. One of the worst chloride perpetrators can come from household and industrial cleaners.

So what does all this mean? Don’t Despair!

Here are a few steps that can help prevent stainless steel rust.

1.Use the proper tools.

When cleaning stainless steel products, use non-abrasivetools. Soft cloths and plastic scouring pads will not harm steel’s passive layer. Stainless steel pads also can be used but the scrubbing motion must be in the direction of the manufacturers’ polishing marks.

2.Clean with the polish lines.

Some stainless steel comes with visible polishing lines or “grain.” When visible lines are present, always scrub in a motion parallel to the lines. When the grain cannot be seen, play it safe and use a soft cloth or plastic scouring pad.

3.Use alkaline, alkaline chlorinated or non-chloridecontaining cleaners.

While many traditional cleaners are loaded with chlorides, the industry is providing an ever-increasingchoice ofnon-chloridecleaners. If you are not sure of chloride content in the cleaner used, contact your cleaner supplier. If your present cleaner contains chlorides, ask your supplier if they have an alternative. Avoid cleaners containing quaternary salts; it also can attack stainless steel and cause pitting and rusting.

4.Treat your water.

Though this is not always practical, softening hard water can do much

to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. To insure proper water treatment, call a treatment specialist.

5.Keep your food equipment clean.

Use alkaline, alkaline chlorinated or non-chloridecleaners at recommended strength. Clean frequently to avoidbuild-upof hard, stubborn stains. If you boil water in stainless steel equipment, remember the single most likely cause of damage is chlorides in the water. Heating cleaners that contain chlorides have a similar effect.

6.Rinse, rinse, rinse.

If chlorinated cleaners are used, rinse and wipe equipment and supplies dry immediately. The sooner you wipe off standing water, especially when it contains cleaning agents, the better. After wiping equipment down, allow it to air dry; oxygen helps maintain the stainless steel’s passivity film.

7.Never use hydrochloric acid (muriatic acid) on stainless steel.

8.Regularly restore/passivate stainless steel.

Recommended cleaners for specific situations

Job

Cleaning Agent

Comments

Routine cleaning

Soap, ammonia,

Apply with cloth or sponge

 

detergent, Medallion

 

 

 

 

Fingerprints & smears

Arcal 20, Lac-O-Nu

Provides barrier film

 

Ecoshine

 

 

 

 

Stubborn stains &

Cameo, Talc, Zud,

Rub in direction of polish lines

discoloration

First Impression

 

 

 

 

Grease & fatty acids,

Easy-off,De-Grease

Excellent removal on all finishes

blood, burnt-on-foods

It Oven Aid

 

 

 

 

Grease & oil

Any good

Apply with sponge or cloth

 

commercial detergent

 

 

 

 

Restoration/Passivation

Benefit, Super Sheen

 

 

 

 

Review

1.Stainless steels rust when passivity (film-shield)breaks down as a result of scrapes, scratches, deposits and chlorides.

2.Stainless steel rust starts with pits and cracks.

3.Use the proper tools. Do not use steel pads, wire brushes or scrapers to clean stainless steel.

4.Use non-chlorinatedcleaners at recommended concentrations. Use only chloridefree cleaners.

5.Soften your water. Use filters and softeners whenever possible.

6.Wipe off cleaning agent(s) and standing water as soon as possible. Prolonged contact causes eventual problems.

To learn more about chloride-stresscorrosion and how to prevent it, contact the equipment manufacturer or cleaning materials supplier.

Developed by Packer Engineering, Naperville, Ill., an independent testing laboratory.

PRODUCT VALVE

Daily - clean product valve as follows:

KETTLE

KETTLE

OUTLET

CLAMP

0-RING

VALVE

TEE

0-RING

CLAMP

0-RING

CLOSED

POSTITION

OPEN

POSITION

AIR HOSE

AIR

CYLINDER

AIR HOSE

1.Open product valve.

2.Disconnect air hoses.

3.Remove air cylinder.

4.Remove valve tee.

5.Remove all O-rings.

6.Clean air cylinder, do not submerge in water. Wipe clean and sanitize.

7.Clean and sanitize tee and O-rings.

8.Grease and reinstall O-rings.

9.Reinstall tee to kettle outlet.

10.Reinstall air cylinder to bottom of tee.

11.Reconnect air hoses.

12.Close valve and check for alignment.

SCRAPER BLADES

To remove and clean scraper blades:

Scraper

blade

Back stop

Pin A

Pin B

Spring

Tool

Fig. 1

Fig. 2

Fig. 3

To Remove Scraper Blade

1.Insert tool that is provided as shown in Fig. 2.

2.Pull up on spring arm until arm clears groove in Pin B.

3.Spring is now disengaged, gently release spring to remove scraper blade.

To Install Scraper Blade

1.Slide scraper blade and spring onto Pin A as shown in Fig. 1.

2.Hook spring arm and pull up.

3.Using tool, engage spring arm into groove on Pin B. Scraper blade is now in place.

1.Remove scraper blades using the tool to release the spring from the retaining pin and sliding the blade off the shaft.

2.Place parts in a pan of warm water to soak.

3.Clean in a sink, using a warm water and mild detergent solution.

4.Rinse with fresh water.

5.Allow to dry thoroughly on a flat, clean surface.

AGITATOR

To remove and clean agitator (two-person

job):

Agitator shaft

Pin

Coupling

Removing Agitator

1.Remove scraper blades.

2.Rotate agitator until pull pin is on top side.

3.Turn power OFF.

4.Pull pin out.

5.Slide coupling toward kettle wall, and carefully lift agitator pulling back to lift out.

6.Clean in a sink, using a warm water and mild detergent solution.

7.Rinse with fresh water.

AGITATOR BUSHING

With agitator out, remove bushing by:

1. Remove bushing

by turning 1/4 turn Bushing Slot and pulling away

from the kettle wall.

Agitator Retaining

Shaft pin

2. Clean, rinse and sanitize bushing and bushing mounting area.

3.Lubricate metal surfaces with food safe grease.

4.Install bushing by locating retaining pin and sliding bushing on.

5.Rotate to lock into position.

QUAD RING

To clean agitator quad ring:

Quad ring

Seal retainer plate

Retaining knobs

Cleaning Quad Ring

1.Remove retaining knobs.

2.Slide shaft seal retainer plate and quad ring away from kettle body.

3.Clean quad ring, shaft, and seal retainer plate with clean cloth.

4.Rinse with fresh.

5.Apply light coat of food safe grease to both sides of the quad ring.

6.Slide quad ring back into original position, making sure it does not twist.

7.Slide retainer plate back toward kettle, replacing retaining knobs.

8.Tighten with hand pressure only.

SERVICE PARTS

SCRAPER BLADES

ITEM NO.

PART NO.

DESCRIPTION

QTY.

1

1.

KE54602

SCRAPER BLADE . . . . . . . . . . . .

. . .7

 

2.

KE54608

SPRING . . . . . . . . . . . . . . . . . . . .

. . .7

 

3.

KE01976

SPRING REMOVAL TOOL . . . . .

. . . 1

 

 

 

 

2

3

AGITATOR SEAL ASSEMBLY

ITEM

 

 

 

NO.

PART NO.

DESCRIPTION

QTY.

1.

KE01911

RETAINING KNOBS . . . .

. 3

2.

KE54592

SEAL RETAINER PLATE . .

1

3.

FA05002-8

"O" RING . . . . . . . . . . . . . .

1

4.

KE54594

PIN . . . . . . . . . . . . . . . . . .

1

5.

KE54583

COUPLING . . . . . . . . . . . .

1

6.

KE54593

IDLER PIN . . . . . . . . . . . .

1

7.

KE54590

BUSHING . . . . . . . . . . . . .

1

1

2

3

4

5

6

7

Agitator

Shaft

OPERATING CONTROLS

1

ITEM NO. PART NO. DESCRIPTION

QTY.

1.

KE54531

AGITATOR STOP . . . . . . . . . . . . . . . . . . . . . .

1

2.

KE54530

AGITATOR START . . . . . . . . . . . . . . . . . . . . .

1

3.

KE54529

POWER ON/OFF SWITCH . . . . . . . . . . . . . . .

1

4.

KE54532

SPEED CONTROL . . . . . . . . . . . . . . . . . . . . .

1

2

3

4

PRESSURE RELIEF ASSEMBLY

4

3

1

5

2

ITEM NO.

PART NO.

DESCRIPTION

QTY.

1.

FA05049

MALE CONNECTOR, 1/2" PIPE - 1/4" TUBE . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

2.

FI00151

STREET ELBOW, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

3.

FI00178

TEE, 1/2" FPT, BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

4.

KE54941-5

SAFETY VALVE, 50

PSI, 1/2" (NORTH AMERICA) . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE54941-31

SAFETY VALVE, 50

PSI, 1/2", (EUROPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

5.

KE54223

BLOW DOWN TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

SIGHT GLASS

 

 

ITEM ON.

PART NO.

DESCRIPTION

QTY.

1.

KE50955

RETAINING COVER . . . . . . .

. 1

2.

KE52871

WASHER . . . . . . . . . . . . . . .

. 1

3.

KE51053-1

SIGHT GLASS . . . . . . . . . . .

. 1

4.

FA05002-30

”O” RING . . . . . . . . . . . . . . .

. 1

HI

LO

4

3

2

1

HINGE ASSEMBLY

9 4

7

11

8

6

10

1

9

5

12 13 2 3

ITEM NO.

PART NO.

DESCRIPTION

QTY.

 

 

Hinge Assembly

 

1. - 11

KE50597-1

25 - 40 Gallon, 20 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

 

KE50597-2

60 - 80 Gallon, 30 - 40 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE50597-3

100 - 150 Gallon, 60 - 100 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE50597-4

KDM-60,KDM-60-T,Cook Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE50597-5

KDL-200,KDL-250,KDL-150-F,KDL-250-F . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

1.

KE50822

Hinge Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

2.

KE51217

Hinge Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

3.

KE50121-2

Hinge Spring Light - forKE50597-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE50121-1

Hinge Spring Heavy - forKE50597-1,KE50597-3,KE50597-4,KE50597-5, . .1

4.

KE50823-1

Hinge Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

5.

KE50824

Hinge Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

6.

KE50819-1

Hinge End Piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7.

KE50820

Hinge Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

8.

KE50819

Hinge End Piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9.

FA11284

Screw, Socket Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

10.

FA11507

Cutting Screw, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

11.

SK50418

Plug Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

12.

KE50151-2

Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

13.

 

Cover Handle (specify model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

WATER METER ASSEMBLY

 

 

12

9

 

 

10

4

 

 

2

8

 

 

 

4

 

 

3

 

 

 

2

 

 

 

1

 

 

 

 

6

 

 

7

4

 

 

 

 

 

3

 

 

 

2

 

 

 

1

 

ITEM ON.

PART NO.

DESCRIPTION

QTY.

1.

FI00096

3/4 BRASS UNION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .3

2.

F100629-2

3/4 NPT X 2 112 BRASS NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .3

3.

FI00063

3/4 NPT BRASS ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .4

4.

F100629-36

3/4 NPT CLOSE BRASS NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .8

5.

KE55228

U-BOLT,1/4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .4

6.

KE54834-4

SOLENOID VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .2

7.

KE02290

MOUNTING PLATE ASSY, HOT COLD WM . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

8.

R00179

3/4 NPT BRASS FEMALE TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

9.

FI00365

3/4 X 1 REDUCING BRASS ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .2

10.

FI00267

3/4 NPT BRASS COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

11.

FA21008

S.S. NUT 1/4-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .8

12.

KE54336

GALLON METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

 

KE54336-1

QUART METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

 

KE52002-1

LITER METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

FLUSH PISTON VALVE (USED PRIOR TO 2003)

ITEM NO.

PART NO.

DESCRIPTION

QTY.

 

T40430

Valve Assembly (includes parts 1 - 16) . . . . . . . . . . . . . . . . . . . . . . .

. .1

1.

FA05000

"O" Ring, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

2.

KE52345

Piston Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

3.

KE52346

Air seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

4.

KE52347

Sani-ClampSeal, 4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

5.

KE52344

Sani-Clamp,4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

6.

FA05002-22

"O" Ring, Cylinder Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

7.

FA05002-21

"O" Ring, Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

8.

KE52315

Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9.

KE52335

Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

10.-13.

SE00040

Supply Hose Assembly, Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

10.

KE52341

Hose Barb, 1/8” x 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .3

11.

KE52340

Supply Hose, 8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

12.

KE52342

Hose Barb, 1/4” x 1/4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

13.

KE52338

Quick Connect Male End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

14.

KE52327

Piston Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

15.

KE52328

Piston Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

16.

KE52314

Bottom Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

Rev 2

FLUSH PISTON VALVE

 

 

 

& TEMPERATURE

 

 

12

15

SENSOR ASSEMBLIES

4

13

14

(USED AFTER TO 2003)

 

 

 

12

16

 

 

 

 

 

AIR VALVE

 

 

 

1

ASSEMBLY

 

5

 

FPVA-3

 

 

 

 

 

 

2

 

 

6

 

3

 

 

7

 

 

 

 

 

 

 

 

8

 

 

 

 

9

TEMPERATURE

 

 

 

10

SENSOR

 

 

 

 

 

 

 

8

 

 

 

 

11

 

ITEM ON.

PART NO.

DESCRIPTION

QTY.

1.

KE55210

WELD RING, KETTLE BOTTOM OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 1

2.

FI05144-3

SANI CLAMP, 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 2

3.

KE52154-4

GASKET, SANI CLAMP, 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 2

4.

KE02291

COMPLETE ACTUATOR AND DISCHARGE VALVE ASSEMBLY . . . . . . . . . .

. . 1

 

 

INCLUDES PARTS 5. - 13.

 

5.

KE55248

BUNA-NO-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

6.

KE55249

REPLACEABLE S.S. PLUNGER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7.

KE55250

BUNA-NO-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

8.

KE55251

1/8 NPT S.S. HYDRAULIC CLOSE NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

9.

KE55252

MALE S.S. QUICK DISCONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

10.

KE55253

AIR OPERATED CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

11.

KE55254

FEMALE S.S. QUICK DISCONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

12.

FA05002-53

BUNA-NO-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

13.

KE55256

FEMALE S.S. QUICK DISCONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

14.

KE54924

TEMPERATURE SENSOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 1

15.

FA05002-46

O-RING,FOOD GRADE, SIZE A0123, EPDM E692-75 . . . . . . . . . . . . . . . .

. . 1

16.

KE52154-3

GASKET, SANI CLAMP, 1 1/2” WHITE TEFLON . . . . . . . . . . . . . . . . . . . . . . .

. . 1

GEARMOTOR - ELECTRICAL ASSEMBLY

 

8

1

7

2

 

3

 

4

 

5

 

6

 

ITEM NO.

PART NO.

DESCRIPTION

QTY.

1.

KE53838-2

TRANSFORMER, 200-240V/440-480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

2.

KE50750-2

CONTACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

3.

KE51139-1

FUSE HOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .3

4.

KE52936-18

15A FUSE, KLKR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .3

5.PR50003 TERMINAL BLOCK

6.

PR50005

TERMINAL BLOCK BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.1

7.

KE54528

A.C. INVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

8.

KE54527-1

GEAR MOTOR, 200V/340V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

KE54527-2

GEAR MOTOR, 230V/460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

KETTLE - ELECTRICAL COMPONENTS

ITEM ON. PART NO. DESCRIPTION

QTY.

1.KE53838-19TRANSFORMER,120-16V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

 

KE53444

TRANSFORMER BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

2.

KE54833-3

BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

3.

KE02372

IGNITION MODULE, PRIOR TO SEPT. 2004 . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

KE53469-4

IGNITION MODULE, SEPT. 2004 AND AFTER . . . . . . . . . . . . . . . . . . . . . . . . . .

1

4.

KE00458

SOLID STATE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

KE50303

SOLID STATE CONTROL BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

5.

KE50753-7

RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

6.

KE55069-6

SAFETY THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

7.

FI05050

BRASS NUT #7/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

8.

KE02400

AIR SWITCH, PRIOR TO SEPT. 2004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

KE55453-1

AIR SWITCH, SEPT. 2004 AND AFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

9.

KE53838-20

TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

KETTLE - GAS COMPONENTS

 

 

 

14

 

 

 

25

 

9

 

21

 

8

 

 

 

7

 

15

 

6

 

 

 

 

 

5

 

16

 

 

 

19

4

 

17

 

 

 

 

 

11 26

3

22

18

 

12

 

 

1

 

 

 

10 26

2

 

23

20

26

24

 

 

 

13

 

ITEM ON.

PART NO.

DESCRIPTION

QTY.

1.

KE53617

SIGHT GLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

2.

KE53437

IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

3.

KE50556-2

WATER LEVEL PROBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

4.

KE00515

THERMISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

5.

FI05213

PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

6.

FA05002-4

“O” RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7.

KE53422

SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

8.GAS ORIFICE:

 

KE53403-6

NATURAL GAS - SEA LEVEL TO 2000' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.1

 

KE53403-7

PROPANE GAS - SEA LEVEL TO 2000' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.1

 

KE53403-10

NATURAL GAS - 2000' TO 4000' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

KE53403-11

PROPANE GAS - 2000' TO 4000' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

KE53403-10

NATURAL GAS - 4000' TO 6000' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

KE53403-14

PROPANE GAS - 4000' TO 6000' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

KE53403-17

NATURAL GAS - 6000' TO 8000' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

KE53403-18

PROPANE GAS - 6000' TO 8000' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

KE53403-17

NATURAL GAS - 8000' TO 10,000' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

KE53403-22

PROPANE GAS - 8000' TO 10,000' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

9.

FA05002-29

“O” RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

10.

KE50568-1

L.E.D. GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

11.

KE50567-1

L.E.D. RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

12.TEMPERATURE CONTROL ASSEMBLY:

 

KE50569-1

KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.1

 

SE00114

POTENTIOMETER WITH ON/OFF SWITCH, C/W SEAL . . . . . . . . . . . . . . . . . .

.1

 

KE51005

SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

13.

KE50429-2

PRESSURE GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

14.

KE53441

BLOWER, 110 V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

15.

KE53441-1

BLOWER, 220 V, 50 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

16.

KE01426-1

MIXING CHAMBER, 60 GALLON KETTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

17.

KE53402-1

AIR ORIFICE, 190K BTU BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

18.

FI05212

PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

19.

KE95087-1

OPERATING INSTRUCTION LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

20.

KE50567-2

L.E.D. AMBER (USED PRIOR TO JULY 2004) . . . . . . . . . . . . . . . . . . . . . . . . . .

1

21.

KE02274

CAPACITOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

22.

KE53618

SIGHT GLASS GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

23.

KE53619

SIGHT GLASS RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

24.

KE53570

GASKET FOR IGNITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

25.

KE54420

AIR INTAKE WASHER (NATURAL GAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

KE54420-1

AIR INTAKE WASHER (PROPANE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

26.

FA05002-18

"O" RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

CONTROL BOX - ELECTRICAL

For front panel control switches see -

SIDE BOX - TILT MECHANISM & SWITCHES.

CONTROL BOX - WATER METER & CHART RECORDER.

5

 

 

12

16

 

 

 

14

 

 

 

2

 

 

 

 

 

 

 

 

 

 

15

 

 

 

37

 

 

 

 

 

 

 

 

 

 

4

 

 

38

39

 

 

 

19

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

28

29

 

 

 

33

 

 

31

32

 

 

 

34

 

 

 

23

 

 

 

35

 

 

 

240

 

 

 

 

 

 

 

 

 

 

1

 

 

25

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

 

36

 

9C

9

9B

 

 

 

 

 

 

 

 

SAFETY

SAFETY

 

 

 

 

 

SWITCH

SWITCH

 

 

 

 

 

ASSEMBLY -

ASSEMBLY -

 

 

 

 

 

FRONT

 

SIDE

 

DOOR

 

 

 

VIEW

VIEW

 

GASKET

13

17

18

10

16

11

12

13

20

1

7

6

3

8

12

16

27

28

29

30

31

ITEM ON.

PART NO.

DESCRIPTION

 

QTY.

1.

KE55287-1

PANEL, REMOTE CONTROL, DUAL FLOOR . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE55187-2

PANEL, REMOTE CONTROL, DUAL WALL . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE55287-3

PANEL, REMOTE CONTROL SINGLE FLOOR . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE55287-4

PANEL, REMOTE CONTROL, SINGLE WALL . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

2.

KE55284-1

COMPONENT MOUNTING PLATE DUAL PANEL . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE55284-2

COMPONENT MOUNTING PLATE SINGLE PANEL . . . . . . . . . . . . . . . . . . . .

. .1

3.

KE55286-1

MOUNTING BRACKET, INCOMING, DUAL PANEL . . . . . . . . . . . . . . . . . . . .

. .1

 

KE55286-2

MOUNTING BRACKET, INCOMING, SINGLE PANEL . . . . . . . . . . . . . . . . . .

. .1

4.

KE54860

FAN . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

5.

KE55283

VENT COVER PLATE . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

6.

KE55288-1

MOUNTING RAIL, DUAL CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE55288-2

MOUNTING RAIL SINGLE CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7.

KE55298

MOTOR PROTECTOR SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2/1

8.

KE50750-4

CONTACTOR, 230 VAC, 50 AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE50750-2

CONTACTOR, 230 VAC, 30 AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9.

KE55297-1

SAFETY INTERLOCK SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9B.

KE55297-2

TOTALLY FLEXIBLE ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9C.

KE55297-3

GD2 STANDARD ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

10.

KE55285

MOUNTING BRACKET, DOOR INTERLOCK SWITCH . . . . . . . . . . . . . . . . . .

. .1

11.

FA40000-15

WELD STUD, #10-32X 1/2, S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

12.

FA21007

HEX NUT, #10-32,S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

13.

FA32006

TOOTH LOCK WASHER, #10, S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

14.

FA11091

SCREW, #8-32X 3/8, S.S.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

15.

FA21004

NUT, #8-32,S.S. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.16

16.

FA11146

SCREW, #10-32X 1/2, S.S.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11/8

17.

FA40000-14

WELD STUD, #10-24X 3/4, S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

18.

FA21006

HEX NUT, #10-24,S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

19.

KE55271

LABEL, REMOTE CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2/1

20.

KE55292-1

LABEL TERMINAL STRIP REMOTE PANEL . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

21.

KE55292-4

LABEL TERMINAL STRIP REMOTE PANEL . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

22.

KE55292-3

LABEL, TERMINAL STRIP, REMOTE PANEL . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

23.

KE50753-10

RELAY, 120 V HOT COLD WATER BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . .

.6/3

24.

KE52106

TERMINAL BLOCK . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.4/2

25.

KE50377

TERMINAL BLOCK . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

26.

KE50376

TERMINAL BLOCK END . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

27.

KE50374

TERMINAL BLOCK MOUNTING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . .

.2/1

28.

SK50055-1

TERMINAL BLOCK . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14/7

29.

SK50054-1

TERMINAL BLOCK END . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.4/2

30.

KE54761-2

TERMINAL BLOCK MOUNTING RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2/1

31.

SK50054-2

TERMINAL BLOCK END . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.4/2

32.

KE54761

TERMINAL BLOCK MOUNTING RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

33.

KE90425-1

WIRING DIAGRAM, DUAL REMOTE CONTROL PANEL . . . . . . . . . . . . . . . .

. .1

 

KE90425-2

WIRING DIAGRAM, SINGLE REMOTE CONTROL PANEL . . . . . . . . . . . . . . .

. .1

34.

KE90401-2

WIRING DIAGRAM, DUAL WATER METER OPTION . . . . . . . . . . . . . . . . . . .

. .1

35.

KE55232

WIRING DIAGRAM, 3" AIR VALVE OPTION . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

36.

KE54528

AC INVERTER . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2/1

37.

KE53838-2

TRANSFORMER, 200240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2/1

38.

KE52936-18

FUSE, 15 AMP . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.6/3

39.

KE51139-1

FUSE HOLDER . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.6/3

40.

KE50750-2

CONTACTOR . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2/1

CONTROL BOX -

WATER METER & CHART RECORDER

MAIN POWER

 

 

 

WATER METER

 

 

 

8

 

 

 

 

INTERRUPT

START

START

 

OFF

ON

BYPASS

ACTIVE

 

CONTINUE RESET

OFF

ON

 

EMPTY

EMPTY

EMPTY

EMPTY EMPTY

EMPTY

EMPTY EMPTY EMPTY

EMPTY

EMPTY

EMPTY

EMPTY

2

3

4

5

 

INDEX

 

 

 

6

 

 

Capacitor

Contactor Cartridges*

 

7

 

 

5

 

1

INCLUDED WITH

 

ALL SWITCHES.

 

 

 

 

PART NO.

 

 

 

KE52074

KE603208-9

KE603208-8

 

 

* NOTES: For units built prior to December 2006,

 

 

the complete switch assembly must be

 

 

ordered.

 

ITEM NO.

PART NO.

DESCRIPTION

 

QTY.

1.

KE53257

Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . .1

2.

SE50354

Pen Tip, red (pkg. of 5) . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . .1

3.

SE50354

Pen Tip, green (pkg. of 5) . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . . . .1

4.

KE003209-1

Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . . . .1

5.

KE003209-1

Switch Assembly, On/Off - Maintained . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . . . .2

6.

KE003209-6

Momentary Spring Return Switch Assembly . . . . . . . . . . .

. . . . . . . . . . .

. . . . .1

7.

KE003209-7

Momentary Spring Return Switch Assembly . . . . . . . . . . .

. . . . . . . . . . .

. . . . .2

8.

KE53136-1

Chart Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . . . .1

SIDE BOX - PNEUMATICS

 

 

 

14

9

13

21

22

 

9

 

 

 

 

 

 

 

 

 

9

 

19

16

17

 

 

 

 

 

8

 

 

 

 

 

 

 

15

18

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

(NOT SHOWN)

 

 

 

 

 

 

 

2

 

20

RTV ALL AROUND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

11

12

7

6

 

4

3

ITEM NO.

PART NO.

DESCRIPTION

QTY.

1.

FA05166

QUICK CONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .1

2.

KE54280

SLIDE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .I

3.

FA30512

SPACER WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

4.

FA32500

TOOTH LOCK WASHER 7/8" DIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5.

KE52697

NUT 1/2 NPS BRASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .I

6.

KE52931

AIR FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7.

F100178

TEE 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

8.

FI00351

BUSHING 1/2 MIP X 1/4 FIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

9.

FI05318

HOSE BARB 90° ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .3

10.

FI00151

90° STREET ELBOW 1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

11.

FA30090

WASHER 15/16 ID X 1 3/4 OD X 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

12.

7100595-8

NIPPLE 1/2 NPT X 4 1/2" LONG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

13.

KE55238

FILTER-REGULATOR-LUBRICATORBLOCK . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

14.

F105220-1

GEAR CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .4

15.

FA21006

10-24S.S. NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

16.

KE532177

PNEUMATIC HOSE 1/4 I.D. X 31" L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

17.

KE532176

PNEUMATIC HOSE 1/4 I.D. X 12 1/2" L . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

18.

FA30000

FLAT WASHER #10, ZINC PLATED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

19.

KE02292

AIR SOLENOID ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

20.

KE50555-3

GROMMET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

21.

FA21008

1/4-20NUT S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

22.

FA30002

FLAT WASHER 1/4 DIA., ZINC PLATED . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .2

24

22 23

SIDE BOX -

 

 

 

 

21

TILT MECHANISM

 

 

 

17

 

 

 

18

& SWITCHES

 

 

 

 

19

 

 

 

 

18

 

 

 

 

20

48

 

 

19

18

 

 

 

 

 

 

 

 

18

 

 

 

 

 

17

 

 

 

 

15

 

 

 

 

16

 

 

 

45

 

 

 

 

42

 

 

 

 

 

46

 

 

 

 

44

47

 

 

 

 

 

 

 

 

 

 

 

 

43

 

25 26 27 28

 

 

 

 

 

49

 

 

 

 

 

 

 

 

 

50

51

 

 

 

 

 

 

 

11 10

 

 

4

 

9

8

 

 

 

3

 

 

 

 

5

 

 

 

 

 

6

 

 

13

 

 

 

 

 

 

 

 

53

 

12

 

31

7

 

 

 

54

 

 

 

32

 

 

 

 

 

55

 

 

 

 

2

56

 

36

35

33

40

 

 

37

 

34

41

 

 

38

 

 

1

 

 

39

 

 

 

 

 

 

 

SEE PNEUMATIC

 

 

 

 

 

COMPONENTS DRAWING

 

 

 

 

 

29

30

52

GAS CONNECTION

ITEM NO.

PART NO.

DESCRIPTION

QTY.

1.

KE50579-1

CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

FA00012

"O" RING, CIRCUIT BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

 

KE50580

WATER RESISTANT BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

2.

KE603208-4

TILT SWITCH OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

3.

KE51730

TILT SHAFT BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

4.

KE54531

AGITATOR STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

5.*

KE54530

AGITATOR START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

6.*

KE54529

POWER ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

7.*

KE54532

SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .1

8.

KE01889

MICRO SWITCH TRIGGER/SEGMENT GEAR WELDMENT . . . . . . . . . . . . . .

. .1

9.

FA10772

SOCKET HD. CAP SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.2

10.

FA20048

JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

11.

FA95007-4

RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

12.

FA95055-1

SQUARE KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

13.

FA19201

HEX SOCKET SET SCREW 3/8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

14.

KE54644

TILT SHAFT, MANUAL TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

 

KE52836-2

TILT SHAFT, POWER TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

15.

KE50315

WORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

16.

FA95005

TENSION PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

17.

KE52193-1

THRUST BEARING SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

18.

KE52192

THRUST WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

19.

KE52191

ROLLER BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

20.

FA30088

WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

21.

FA95008

JAM NUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

22.

KE50582

CPLG. ONTARIO BELTING #G-1005/8 BORE . . . . . . . . . . . . . . . . . . . . . . . . . .

2

23.

FA95055-6

SQUARE KEY 3/16 X 3/16 X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

24.

KE50583

RUBBER INSERT, ONTARIO BELTING "BUNA N" . . . . . . . . . . . . . . . . . . . . . . . .

1

25.

KE52832-1

MOTOR "BODINE" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

26.

FA10487

HEX HD SCREW 1/4-20X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

27.

FA31008

SPLIT LOCKWASHER 1/4" DIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

28.

FA20026

HEX NUT 1/4 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

29.

KE50473

GROUND LUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

30.

FO1518-1

GAS SHUT-OFFVALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

31.

KE02053

COMBINATION GAS VALVE NATURAL GAS . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

32.

FI05223-1

SPECIAL NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

33.

FI05222

SWIVEL ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

34.

FI05231

FLUSH BUSHING 3/4M TO1/2F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

35.

FI05226-11

NIPPLE 1/2 X 10" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

36.

KE51007

MICRO SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

37.

FA10139

MACHINE SCREW #6-32X 1" LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

38.

KE50498

MICRO SWITCH INSULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

39.

FA32004

TOOTH LOCK WASHER #6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

40.

KE603208-7

CONTACT SECTION HOLDER (LATCH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

41.

KE603208-9

CONTACT BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

42.

KE50581

BRIDGE RECTIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

43.

KE54535

EDGE CONNECTOR (11 PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

44.

KE50753-10

RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

45.

KE54491

LID FOR GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

46.

KE53599-8

GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

47.

KE53599-9

GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

48.

FA95062

PAN HD. PHILLIPS SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

49.

FA95074

NYLON ANCHOR NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

50.

FA19177

HEX SOCKET SET SCREW 5/16-24X 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

51.

FA20047

JAM NUT 5/16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

52.

KE54606

GAS VALVE LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

53.

KE003209-9

SWITCH, JOG TO OPEN AIR VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

54.*

KE003209-6

SWITCH, FILL INTERRUPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

55. *

KE003209-2

SWITCH, HOT/COLD SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

56.*

KE003209-3

SWITCH, FILL CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

* SWITCHES MAY BE LOCATED ON REMOTE CONTROL PANEL.

MAINTENANCE

INSPECTION AND MAINTENANCE CHECKLIST

Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%.

MONTHLY INSPECTION

Inspect all switches for damage. Replace rubber boots or switches as required.

Check that the automatic dump valve works fully and smoothly and no air leaks are evident.

Check that the 3 way regulator shuts off the incoming air and completely vacates the air from the air hose to the metering filling station.

Tilt kettle and check for smooth operation in both directions.

Inspect gear and worm assembly in gear box for play - tighten Allen screws if required.

Inspect gasket material on covers for integrity.

Check spring assist covers for tightness to handle and insure spring is holding cover up - adjust if required. Refer to HINGE ADJUSTMENT INSTRUCTIONS.

When kettle is cold check that pressure gauge needle is in the green zone indicating a vacuum in kettle - if venting is required refer to KETTLE VENTING PROCEDURE.

Inspect mixer blades for cracks or other damage - replace as required. Refer to NEW SCRAPER BLADE INSTALLATION PROCEDURE.

Check quad ring and replace if required. Refer to QUAD RING REPLACEMENT PROCEDURE.

Inspect oiler in gear box and fill with oil if required. Refer to OILER FILLING PROCEDURE.

Inspect air filter cartridge and replace if required. Refer to AIR FILTER REPLACEMENT PROCEDURE.

SIX MONTH MAINTENANCE

Grease trunnion housings in gear box and on outboard bearings.

Test pressure relief valve. Refer to PRESSURE RELIEF VALVE TESTING PROCEDURE.

OPERATING SEQUENCE - HEATING

STEP

ACTION

RESULT 1

RESULT 2

 

 

 

 

 

1.

Close main circuit breaker.

120 volts is supplied by primary contactor

 

 

 

 

to kettle On/Off switch and tilt relay

 

 

 

 

contacts. Power supplied to tilt assembly.

 

 

 

 

 

 

2.

On/Off switch on kettle

120/16 volt transformer supplies

Amber LED is illuminated.

 

switched to ON.

power to control boxes.

(Used prior to July 2004)

 

 

 

 

 

3.

Control box.

A/ Requires grounded probe to

 

 

 

 

 

function (pin #5).

 

 

 

 

 

 

 

 

 

B/ More that 6 volts at pin #2. Control box

a/

Green LED illuminates.

 

 

 

energizes 12 volt DC relay (pin #6).

b/ 12 VDC relay contacts close.

 

 

 

 

 

4.

12 VDC relay contacts

A/

Blower energizes.

a/ Air switch contacts close.

 

close.

 

 

 

 

 

B/ 120/25 volt transformer energizes.

a/ 25 volts supplied to ignition module.

 

 

 

 

 

 

 

 

 

C/ 120 volt supplied to ignition module.

 

 

 

 

 

 

5.

Ignition module.

Supplies 120 volts to ignition.

Within 20 seconds ignitor glows red.

 

 

 

 

 

6.

120 volts turned off to ignitor.

A/ Gas valve is energized.

a/

Burner ignites.

 

 

 

 

 

 

 

B/

Ignitor becomes sensor.

a/ If temperature drops in

 

 

 

 

 

chamber gas valve is de-

 

 

 

 

 

energized within five seconds.

 

 

 

 

b/ Ignitor will try twice more to

 

 

 

 

 

light before locking out.

 

 

 

 

7.

Temperature reached.

A/ Less than 6 volts at pin #2.

a/ Green LED turns off.

 

 

 

Control box de-energizes12 volt

b/ 12 VDC relay contacts open.

 

 

 

DC relay (pin #6)

c/

Blower turns off.

 

 

 

 

d/ 25 volt transformerde-energizes.

QUICK CHECKS: Potentiometer - Range 0 - 50K, Safety Thermostat - Normally Closed, Thermistor - Range 0 - 100K, Water Level Probe - Must be submerged in water for burners to work

OPERATING SEQUENCE - AGITATOR

1.

On/Off switch closed.

A/

Three phase contactor closes to

a/

Indicator light is energized.

 

 

 

supply power to variable speed drive.

 

 

 

 

 

 

 

 

2.

Start button momentarily depressed.

A/

Power to agitator motor.

a/

Motor comes up to speed.

 

 

 

 

 

 

3.

Speed control turned up.

A/

Motor speed increases.

 

 

 

 

 

 

 

 

OPERATING SEQUENCE - POWER TILT

1.

Turn and hold tilt switch in

A/ Relay 2 is energized.

a/ Tilt motor is energized.

 

down position.

 

 

 

 

 

 

 

 

 

 

 

Kettle tilts until limit switch is

A/

Power interrupted to down side

a/

Relay de-energized.

2.

depressed.

 

of tilt switch.

b/

Motor stops.

 

 

 

 

 

 

Turn and hold tilt switch in up

A/

Relay 1 is energized.

a/ Tilt motor is energized.

3.position.

4.

Kettle tilts until limit switch is

A/ Power interrupted to up side of

a/

Relay de-energized.

 

depressed.

tilt switch.

b/

Motor stops.

 

 

 

 

 

KETTLE SAFETY INSPECTION CHECKLIST

Regular inspection and maintenance of units is essential to obtain trouble free and safe operation of equipment. Inspections must include testing of the pressure relief valve and checks of the operating system to insure that it has not been altered.

No safety features designed into the equipment should ever be tampered with. Tampering with or bypassing controls is a very dangerous practice and unfortunately we have seen several cases of this. Following is a short list of the most common and the most dangerous alterations performed on kettles.

SAFETY VALVE:

This illustrations show the correct configuration of a factory installed Safety Valves.

Any modifications are unacceptable.

Incorrect Installations

1 Safety valve has plug threaded into the discharge opening preventing any steam from escaping.

2 Safety valve’s tube diameter has been reduced.

3 Safety valve is sticking, frozen shut or plugged. To test, refer to PRESSURE RELIEF VALVE PERIODIC TESTING.

4 Safety valve is plumbed to a drain or water line creating back pressure and reducing flow.

1

Plug

2 Tube diameter reduced

3

Frozen,

stuck, or

plugged

Plumbed to drain or

water line

4

SAFETY THERMOSTAT:

Incorrect

Installations

 

1

2

3

Safety thermostat

 

 

 

1 probe is not

 

 

 

 

completely

 

 

 

 

inserted into

 

 

 

 

tubing.

Probe

 

 

 

Safety thermostat

fully

 

 

 

2 probe is removed

inserted

 

 

 

in tube

 

 

 

from tubing.

 

 

 

 

 

 

 

 

Safety thermostat

 

3 electrical

Wiring is properly

Probe

Probe

Thermostat

connection is

connected

removed

removed

electrically

bypassed.

 

partially

completely

bypassed

 

 

Low Water Level Probe:

Probe properly attached

(A)

(B)

Probe bypassed by

 

Probe bypassed by

running (A) an

(B) grounding the

additional wire

 

connecting wire

Operating

Thermostat:

265º

260º - 270º

MAXIMUM

 

 

KETTLE

 

TEMPERATURE

If maximum temperature is not in this range (on empty kettle), refer to the CALIBRATING PROCEDURE.

Air Switch:

Wiring is properly connected

Incorrect

Installation

Switch electrically bypassed

AIR FILTER REPLACEMENT PROCEDURE

1 Disconnect air supply and bleed system.

2.Remove cover on console (see SIDE BOX - PNEUMATICS).

Deflector

Filter

Element

Baffle

Lever

Bowl/Guard

Assembly

3.Check for filter location.

4.Push lever down and rotate bowl/ guard assembly 1/8 turn.

5.Push down on bowl/guard assembly and remove.

6.Unscrew baffle and remove filter element, inspect and replace filter if required.

7.Replace filler cap and cover.

QUAD RING REPLACEMENT PROCEDURE

Hole cap

Retaining knobs

Retaining bolt

Seal retainer plate

Retaining washer

Quad ring

Retaining ring

 

Retaining

 

ring seat

 

1.Remove agitator as per cleaning instructions.

2.Remove hole cap, retaining bolt and retaining washer.

3.Snap retaining ring out from seating inside motor.

4.Remove retaining knobs.

5.Slide seal retainer plate away from kettle.

6.Slide shaft away from kettle body to allow clearance for removing quad ring.

7.Remove quad ring.

8.Slide new quad ring back into original position, making sure it does not twist.

9.Apply light coat of food-safegrease.

10.Slide retainer plate back toward kettle, replacing retaining knobs -tightenwith hand pressure only.

11.Reassemble.

NEW SCRAPER BLADE INSTALLATION PROCEDURE

 

 

Trim corners or

 

 

 

center to fit

 

Scraper

 

 

 

blade

 

 

 

Back stop

 

 

 

Move to

 

 

 

adjust

 

 

 

 

Spring

 

 

Fig. 1

Move to

2

Fig. 3

 

adjust

 

 

LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure smooth operation and reduce wear.

Adjusting

TRUNNION

HOUSING,

Screw

 

WORM SCREW

Worm

AND TILT GEAR

Screw and

These parts are

Tilt

Gear

accessed through the

Cross

top cover of the

Bar

console.

 

Apply grease to gear teeth. Check for

excessive play and adjust with adjusting screw located on top of cross bar.

Trunnion Housing

Grease Nipple

KETTLE

TRUNNIONS

On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing. On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

PRODUCT VALVE

OIL FILLING PROCEDURE

Replacing O-Rings

1.

Disconnect air supply

 

 

 

and bleed system.

 

 

2.

Remove cover on

Filler

KETTLE

 

console.

Cap

KETTLE

3.

Check for oiler location.

 

OUTLET

4.

Inspect oil level in bowl.

 

 

Bowl

CLAMP

5.

Remove filler cap.

 

 

 

0-RING

6.

Add mineral oil as

 

VALVE

 

required.

 

7.

Replace filler cap and

 

TEE

 

 

 

console cover.

 

 

0-RING

 

 

CLAMP

 

 

0-RING

 

 

CLOSED

HINGE ADJUSTMENT

 

POSTITION

 

 

 

OPEN

INSTRUCTIONS

 

POSITION

 

 

 

AIR HOSE

3/8" Allen wrench

 

AIR

 

 

 

CYLINDER

 

 

AIR HOSE

 

1.

Open product valve.

 

2.

Disconnect air hoses.

 

3.

Remove air cylinder.

 

4.

Remove valve tee.

 

5.

Remove all O-rings,grease and reinstall new

 

 

O-ringsas required.

1.

Insert 3/8" Allen wrench.

6.

Reinstall tee to kettle outlet.

2.

Turn clockwise to relieve tension on spring.

7.

Reinstall air cylinder to bottom of tee.

3.

While tension is released remove one of the two

8.

Reconnect air hoses.

 

slotted screws.

9.

Close valve and check for alignment.

4.

To prevent Allen wrench from springing back

 

 

 

abruptly while the second slotted screw is

 

 

 

removed, insert a pin (approximately 1/8") in the

BUSHING REPLACEMENT

 

hole where the first slotted screw was removed

 

from.

PROCEDURE

5.

Remove second slotted screw.

1.

Remove agitator as per cleaning instructions.

6.

While holding Allen wrench remove pin.

2.

Remove bushing by turning 1/4 turn and pulling

7.

Turn Allen wrench clockwise to tighten or

 

away from the kettle wall.

 

counter-clockwiseto loosen tension to produce

3.

Lubricate metal surfaces with food safe grease.

 

desired effect.

8.

Re-insertpin in one of the two holes.

4.

Install new bushing by locating retaining pin and

9.

Tighten one slotted screw in the other hole (it

 

sliding bushing on.

5.

Rotate to lock into position.

 

may be necessary to turn Allen wrench slightly to

 

align holes).

6.

Reassemble agitator.

 

10.

Remove pin and repeat step number 9 for other

 

 

slotted screw.

KETTLE VENTING

INSTRUCTIONS Pressure

Relief Valve

 

 

150

200

 

 

 

 

100

 

250

 

 

 

 

20

 

 

 

50

30

 

 

 

10

 

40

300

 

 

 

 

 

 

 

 

 

 

0

0

 

 

50

 

 

 

I

 

 

 

 

 

R

 

 

 

350

 

 

A

 

 

 

 

 

T

 

 

 

 

 

 

N

 

60

 

 

 

E

 

 

 

400

Valve

 

V

 

psi

 

 

 

 

 

 

kPa

Ring

 

 

 

 

 

 

 

 

 

 

Access

Panel

The following venting procedure should be followed when the Vacuum/Pressure Gauge needle is in the "VENT AIR" zone:

NOTE: Check for and eliminate leaks prior to venting (See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS).

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH

TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

5

6

1. Remove Access Panel from

7

back of main kettle console.

 

4

 

 

 

 

 

 

2. Turn kettle ON and set temperature

 

 

 

 

 

 

8

 

 

 

 

 

 

control to 10, heat the empty kettle

3

 

 

 

 

 

 

 

 

 

 

 

 

until unit cycles off.

 

 

 

 

 

 

9

 

 

 

 

 

 

3. Vent kettle by pulling Valve Ring

 

 

 

 

 

 

 

 

 

1

 

10

 

eight to fifteen times, holding

 

 

 

 

 

 

valve open for two seconds

 

 

 

 

 

 

 

OFF

 

 

 

 

 

each time.

 

 

 

 

 

 

 

NOTE: If unit cycles ON, stop

 

 

 

 

 

 

 

venting and wait for kettle to cycle

 

 

 

 

 

 

 

OFF before continuing.

 

 

 

 

 

 

 

4. Turn kettle OFF. Add cold water

 

 

 

 

 

 

 

to kettle until its surface

 

 

 

 

 

 

 

temperature is below 100°F. The

 

 

 

 

 

 

 

pressure gauge needle should

 

 

 

 

 

 

 

be in the green zone, indicating a

 

 

 

 

 

 

 

vacuum in the kettle’s jacket.

 

 

150

200

 

 

 

5. If needle is in the green zone then

 

100

 

250

 

 

50

20

30

 

 

 

venting was successful. If not

10

 

40

300

 

 

 

 

 

 

repeat procedure.

0

0

 

 

50

 

 

 

I

 

 

 

 

 

 

R

 

 

 

350

 

 

 

A

 

 

 

 

 

 

T

 

 

 

 

 

 

 

N

 

60

 

 

 

 

E

 

 

 

 

 

 

 

V

 

psi

 

400

 

 

 

 

 

 

 

 

 

 

 

 

kPa

 

 

VACUUM LEAK TEST

PROCEDURE

If the kettle will not hold vacuum, test for leaks at:

A.Water Level Probe.

B.Pressure Relief Valve/Pressure Gauge and connecting plumbing.

C.Boiler Drain Cap.

D.Sight Glass.

LEAK TEST PROCEDURE:

1.Heat kettle until unit cycles off.

2.Shut off power to the kettle at the fused disconnect switch.

3.Spread Bubble Type Leak Detector over suspected areas and watch closely for bubbles.

4.Repair areas as required.

REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS

If unit will not hold a vacuum the most likely cause is a leak at one of the fittings.

Often, the easiest way to eliminate a leak is reseal the suspect areas.

1. Water Level Probe

Remove,clean threads, apply teflon thread sealant and reinstall.

2. Pressure Relief Valve

A/ Inspect for signs of leaks. Replace if required.

B/ Remove, clean threads, apply teflon thread sealant and reinstall.

3. Pressure Gauge

A/ Inspect face of gauge. If it contains moisture on the inside of face replace.

B/ Check tightness of plumbing connection to pressure Gauge.

3. Sight Glass

A/ Check tightness of sight glass.

B/ Replace "O" ring if required.

RESERVOIR FILL

PROCEDURES

WARNING: IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never require the addition of water.

If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically low level. The low water protection control has automatically shut off the gas burner. The following procedure must be completed before further use:

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH

TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

NOTE: Have a qualified service technician repair the leakage problem and add water to the unit. Ensure that the red "low water" light is on when the kettle is upright. On tilting kettles, it is normal for the red light to come on when the kettle is in a tilted position.

CAUTION: Only distilled water should be used when adding water to a partially filled water reservoir (If unit is completely empty see KETTLE JACKET FILLING & DRAINING PROCEDURES). Local tap water conditions may cause kettle damage which is not covered under warranty. Rust inhibitor is purchased locally. Read directions and do not exceed manufacturer's recommendation (excessive rust inhibitor can also cause solidification).

 

 

150

200

 

 

 

100

 

250

 

 

 

20

 

 

50

30

 

 

10

 

40

300

 

 

 

 

 

 

 

0

0

 

 

50

 

 

I

 

 

 

 

R

 

 

 

350

 

A

 

 

 

 

T

 

 

 

 

 

N

 

60

 

 

E

 

 

 

 

 

V

 

psi

 

400

 

 

 

 

 

 

 

 

kPa

Console

Cover

Access

Panel

1.Ensure kettle is at room temperature and pressure gauge showing zero or less pressure.

2.Shut off power to the kettle at the fused disconnect switch.

Pressure

Relief Valve

Valve

Ring

3.Remove Access Panel from back of main kettle console.

Pressure

Relief Valve

Important- Pull ring on Pressure Relief Valve prior to removal to insure vessel is not pressurized.

4.Pull Pressure Relief Valve Ring open to insure vessel is not pressurized.

5.Remove main kettle Console Cover.

6.Remove 1/4" copper tubing and reducer bushing.

7.

Add distilled water using a

 

 

funnel if necessary. Fill the

 

 

unit to the high level mark on

 

 

the Sight Glass.

8.

Apply a thread sealant (i.e.

 

 

Teflon tape) to the reducer

 

bushing threads and replace.

Sight

 

Glass

 

 

 

 

 

9.Replace main kettle Console Cover and Access Panel.

10.Restore power to unit at the fused disconnect switch.

11.The kettle must now be vented. (Refer to the KETTLE VENTING INSTRUCTIONS).

PRESSURE RELIEF VALVE PERIODIC TESTING

Pressure

Relief Valve

Valve

Ring

Access

Panel

Most insurance agencies require periodic testing of pressure relief valves used on pressure vessels. This procedure will allow you to safely and quickly test your kettle's pressure relief valve. We recommend this test be performed twice a year.

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH

TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

NOTE: The following instruction is intended for use by qualified service personnel.

WARNING: Kettle surface will be hot and steam will be released during testing. Take necessary precautions including the use of gloves and eye protection to prevent personal injury.

5 6

7

4

8

3

 

 

9

1

10

 

OFF

 

1.With the kettle empty, turn unit ON and set temperature control to 10. Allow the kettle to heat until the unit cycles off.

2.Switch unit OFF and disconnect main power at fused disconnect switch.

3.Remove Access Panel at back of main kettle console.

4.Pull Pressure Relief Valve Ring open for a maximum of one second. Repeat test three to four times. Each time the mechanism should move freely and be accompanied by a rapid escape of steam.

NOTES:

If valve appears to be sticking replace pressure relief valve.

If foreign material is discharged then drain kettle and replace pressure relief valve.

See service bulletin (KETTLE JACKET FILLING AND DRAINING PROCEDURES) for full instructions on the correct method for draining and refilling kettle jacket.

WARNING: Improper refilling of kettle jacket will result in irreversible damage to unit.

5.Replace Access Panel.

6.Reconnect main power at fused disconnect switch..

CALIBRATING PROCEDURE

Solid State Temperature

 

Adjustment

Control Box

 

Pot

 

 

 

1.Insure the unit has a vacuum before you begin calibrating procedures. If unit requires venting refer to KETTLE VENTING INSTRUCTIONS.

2.Turn kettle ON and set

5

6

 

 

temperature control to 10.

7

 

3.

Allow the unit to cycle twice.

4

 

 

 

 

4.

Check temperature of the

 

 

8

3

 

 

 

 

 

inner kettle surface with a

 

 

9

5.

digital surface thermometer.

 

 

 

 

 

 

 

 

 

 

 

 

Temperature should be

1

 

10

 

 

between 260°F and 265°F.

6. Using a screw driver adjustOFF temperature by turning the

potentiometer on the Solid State Temperature Control Box. Turn

very little. Turn clockwise to INCREASES and counter-clockwiseto DECREASE temperature.

7.Allow the unit to cycle twice.

8.Check temperature of the inner kettle surface with a digital surface thermometer.

9.Repeat steps 4. through8. until unit is calibrated.

KETTLE JACKET FILLING & DRAINING PROCEDURES

Under normal circumstances the kettle does not require the draining of all fluid. If the red “low water” light is on, follow the RESERVOIR FILL PROCEDURES in this manual.

If unit must be drained follow the procedures described on the following pages.

WARNING: IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

Use only a mixture of water and rust inhibitor to refill kettle jacket (see instructions below).

Contact your local water treatment company and purchase rust inhibitor with the specifications described below.

Recommended Corrosion Inhibitors for Closed Systems

DESCRIPTION

Recommended for our units is a blend of SODIUM NITRITE and BORAX for corrosion inhibition of ferrous metals and axoles for copper and copper alloy corrosion protection. Product should be formulated for hot or cold closed recalculating water systems.

Source the chemicals stated above from your local water treatment company. Mix only with water and follow manufactures recommended mixing rate.

DISPOSAL OF INHIBITOR

Do not dispose of chemicals in any system which may discharge into water supplies used for drinking or washing or that could accidentally discharge into such systems, or into stream accessible to animals.

Follow all Federal, State and local codes when disposing of product.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH

TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: EXTREMELY

HOT SURFACES.

WORK ONLY ON COLD KETTLE.

Pressure

Relief Valve

Access

Panel

Valve

Ring

Drain Plug Location

1.Remove Access Panel at back of main kettle console.

2.Pull pressure relief valve chain to ensure there is no pressure within the kettle jacket.

3.Remove 1/4" copper tubing and reducer bushing.

4.Remove drain plug cap (located underneath the kettle on the right rear). Allow kettle jacket to drain.

5.Replace filler plug and add water until it shows on sight glass. Remove Drain Plug cap and allow water to drain. Repeat until water drains clear.

Refilling Unit (see RESERVOIR FILL

PROCEDURES).

WARNING: IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

DANGER: EXTREMELY

HOT SURFACES.

WORK ONLY ON COLD KETTLE.

HA DRIVE SHAFT REPLACEMENT PROCEDURE

Note: Disconnect external power supply and shut off gas to unit prior to servicing.

3. Remove shaft retaining bolt.

1.Remove mixer arm leaving flat surface on drive shaft facing upwards.

2. Remove shaft end cap.

4. Remove shaft retaining ring.

5.Gently hammer out shaft and remove.

6.Clean seal.

7.Grease seal with food grade grease.

8.Insert new shaft.

9.Push new shaft past retraining ring groove and install retaining ring.

10.Tap shaft back to seat up against retaining ring.

11.Complete reassembly by reinstalling bolt and end cap.

FIELD CONVERSION INSTRUCTIONS -

Natural Gas to Propane Gas

Power Burner Gas Kettles

 

BTU's per

Gas

Water

# of

 

Hour

Type

Column

Orifices

KGL-40,

140000

NAT

3.5

1

KGL-40-T,

140000

LP

3.5

1

MKGL-40-T,

 

 

 

 

KGL-60to 100,

 

 

 

 

KGL-60-Tto80-T,

 

 

 

 

KGL-40-TSH,

190000

NAT

3.5

1

KGL-40-Fto60-F,

190000

LP

3.5

1

KGL-40-SHto60-SH,

 

 

 

 

HA-MKGL-60to 100,

 

 

 

 

HA-MKGL-60to100-T

 

 

 

 

TOP COVER

NOTE: Use thread sealant compatible with propane gas on all threaded piping connections.

1.Disconnect electrical connection.

2.Shut off main gas supply and disconnect kettle from supply line.

3.Remove TOP COVER.

4.Remove PLUG andSPRING.

5.Remove GAS ORIFICEand “O” RING.

6.Replace with new GAS ORIFICE and“O” RING.

7.Replace SPRING andPLUG.

8.Replace TOP COVER.

9.Place gas conversion label next to rating label.

10.Reconnect electrical supply.

“O” RING

GAS ORIFICE

SPRING

PLUG

Conversion Parts Required

KGL-40

Part No.

Description

Quantity

KE95549

Conversion Label

1

 

 

 

KE54420-1

Air Intake Washer

1

 

 

 

KE53403-5

Gas Orifice

1

 

 

 

FA05002-29

“O” Ring

1

 

 

 

KGL-60to 100

Part No.

Description

Quantity

KE95549

Conversion Label

1

 

 

 

KE54420-1

Air Intake Washer

1

 

 

 

KE53403-7

Gas Orifice

1

 

 

 

FA05002-29

“O” Ring

1

 

 

 

SPARE PARTS LIST

The following is a spare parts listing of parts that wear during normal us or are apt to be misplaced during normal operation. These parts should be kept on hand to prevent loss time due to a minor problem.

PART NUMBER

DESCRIPTION

QUANTITY

KE54602

SCRAPER BLADE

1

KE54608

SPRING

3

KE01911

RETAINING KNOBS

1

FA05002-8

"O" RING

3

KE54594

PIN

1

KE54834-4

SOLENOID VALVE

1

KE55248

BUNA-NO-RING

5

KE55255

BUNA-NO-RING

5

FA05002-46

O-RING,FOOD GRADE, SIZE A0123, EPDM E692-75

5

KE52154-3

GASKET, SANI CLAMP, 1 1/2” WHITE TEFLON

5

KE55297-3

GD2 STANDARD ACTUATOR

1

KE52936-2

FUSE, 15 AMP

6

SE50354

PEN TIP, RED (PKG. OF 5)

1

SE50354

PEN TIP, GREEN (PKG. OF 5)

1

The following is a recommended list of space parts that may be required if the service agency is of some distance away or if down time must be kept to a minimum and spare parts are required for the service agent on site.

PART NUMBER

DESCRIPTION

QUANTITY

KE54834-4

SOLENOID VALVE

1

KE55253

AIR OPERATED CYLINDER

1

KE53469-4

IGNITION MODULE

1

KE00458

SOLID STATE CONTROL

1

KE50753-7

RELAY

1

KE00515

THERMISTOR

1

KE50753-10

RELAY, 120 V HOT COLD WATER BYPASS

1

KE02274

CAPACITOR ASSEMBLY

3

KE603208-9

CONTACTOR CARTRIDGE, NORMALLY OPEN

2

KE603208-8

CONTACTOR CARTRIDGE, NORMALLY CLOSED

2

KE50753-10

RELAY

1

AC INVERTER PROGRAMMING INSTRUCTIONS

The WFC Series AC Inverters come wired for external use and must be installed for use in a side panel control (See WIRING DIAGRAMS). Refer to owners manual for complete instructions and explanations. Manual used for the following was FORM 1094.

After installation is complete the inverter must be reprogrammed to Cleveland's modifications of the factory settings. All modifications are achieved in Access Level 2.

1.Turn agitator power on. The top four LED indicators will illuminate momentarily - wait for the three green LED's to go out before proceeding.

2.Press the PROGram and SHIFT keys simultaneously to reach Access Level 2. The display display will now read:

3.Use the UP/DOWN arrow keys to select the program parameter for change.

4.Press the SHIFT key. The program number will blink indicating that that the data value may be changed.

5.Use the UP/DOWN arrow keys to select the new data code.

6.Press the ENTER key. The display will indicate **STORED** for one second, then revert to the normal parameter display.

7.Press the PROGram key to exit the programming mode or the UP/DOWN keys to select an new parameter for change.

PROGRAM CODE SUMMARY:

#

Name

Description

Data Range

Factory Setting

Units

Access Level

Customer Setting

01

MODEL

Model Number

0-65000

Note 1

---

1

 

 

 

 

 

 

 

 

 

02

RVLVL

Software Revision

0-640

Note 1

---

2

 

 

 

 

 

 

 

 

 

03

IRAT

Rated Current

2-200

Note 1

A

2

 

 

 

 

 

 

 

 

 

05

SERNO

Serial Number

0-65000

---

---

2

 

 

 

 

 

 

 

 

 

06

REP

Repair Date

0-65000

---

---

2

 

 

 

 

 

 

 

 

 

07

FLT3

Last Fault

---

---

---

1

 

 

 

 

 

 

 

 

 

08

FLT2

2nd Fault

---

---

---

2

 

 

 

 

 

 

 

 

 

09

FLT1

1st Fault

---

---

---

2

 

 

 

 

 

 

 

 

 

12

FOUT

Output Frequency

0-400

---

Hz

1

 

 

 

 

 

 

 

 

 

13

VOUT

Output Voltage

0-100

---

%

1

 

 

 

 

 

 

 

 

 

14

IOUT

Output Current

0-650

---

A

1

 

 

 

 

 

 

 

 

 

15

LOAD

Drive Load

0-200

---

%

1

 

 

 

 

 

 

 

 

 

16

TORQ

Load Torque

0-200

---

%

1

 

 

 

 

 

 

 

 

 

17

TEMP

Inverter Temp

2-105

---

C

1

 

 

 

 

 

 

 

 

 

18

TIME1

Total Run Time

0-65000

---

h

2

 

 

 

 

 

 

 

 

 

19

TIME2

Power On Hours

0-65000

---

h

2

 

 

 

 

 

 

 

 

 

21

MODE

Input Mode

0-36

0

---

1

4

 

 

 

 

 

 

 

 

24

FSEL

Reference Select

0-18

0

---

2

 

 

 

 

 

 

 

 

 

27

TLSEL

Torque Limit Select

0-6

0

---

2

 

 

 

 

 

 

 

 

 

31

FMIN

Min. Frequency

0.00-400

0

Hz

1

14

 

 

 

 

 

 

 

 

32

FMAX

Max. Frequency

20.00-400

60

Hz

1

70

 

 

 

 

 

 

 

 

33

F2

Preset Speed #2 - Jog

0.00-400

5

Hz

1

 

 

 

 

 

 

 

 

 

34

F3

Preset Speed #3

0.00-400

20

Hz

2

 

 

 

 

 

 

 

 

 

35

F4

Preset Speed #4

0.00-400

40

Hz

2

 

 

 

 

 

 

 

 

 

36

F5

Preset Speed #5

0.00-400

60

Hz

2

 

 

 

 

 

 

 

 

 

37

F6

Preset Speed #6

0.00-400

0

Hz

2

 

 

 

 

 

 

 

 

 

38

F7

Preset Speed #7

0.00-400

0

Hz

2

 

 

 

 

 

 

 

 

 

39

FTL

Min. Frequency in Torque Limit

0.00-400

10

Hz

2

 

 

 

 

 

 

 

 

 

41

RSEL

Ramp Selector

0-7

0

---

2

 

42 ACC1

Acceleration Time #1

0.10-600

3

s

1

9

 

43

DEC1

Deceleration Time #1

0.10-600

3

s

1

1

 

 

44

ACC2

Acceleration Time #2

0.10-600

1

s

2

 

 

 

 

 

 

 

 

 

 

 

 

 

45

DEC2

Deceleration Time #2

0.10-600

1

s

2

 

 

 

 

 

 

 

 

 

 

 

 

 

46

DECTL

Torq. Limit Response Time

0.10-30

1

s

2

 

 

 

 

 

 

 

 

 

 

 

 

 

47

DCBRK

DC Brake Time

0-5

0.2

s

2

 

 

 

 

 

 

 

 

 

 

 

 

 

48

DCVLT

DC Brake voltage

0-15

Note1

%

2

 

 

 

 

 

 

 

 

 

 

 

 

 

51

VSEL

V/Hz Characteristic Selector

0-5

0

---

2

2

 

 

 

 

 

 

 

 

 

 

 

 

52

BOOST

Torque Boost

0-25

Note 1

%

1

8

 

 

 

 

 

 

 

 

 

 

 

 

53

FKNEE

V/Hz Knee Frequency

26-640

60

Hz

2

75

 

 

 

 

 

 

 

 

 

 

 

 

54

SKBND

Skip Fresq. Hysteresis Band

0.20-20

1

Hz

2

 

 

 

 

 

 

 

 

 

 

 

 

 

55

SK1

Skip Frequency #1

0.00-400

0

Hz

2

 

 

 

 

 

 

 

 

 

 

 

 

 

56

SK2

Skip Frequency #2

0.00-400

0

Hz

2

 

 

 

 

 

 

 

 

 

 

 

 

 

57

SK3

Skip Frequency #3

0.00-400

0

Hz

2

 

 

 

 

 

 

 

 

 

 

 

 

 

58

SK4

Skip Frequency #4

0.00-400

0

Hz

2

 

 

 

 

 

 

 

 

 

 

 

 

 

59

MVOLT

Rated Motor Voltage

185-480

Note 1

V

2

 

 

 

 

 

 

 

 

 

 

 

 

 

61

LTLF

Load Torq. Limit Forward

5-150

150

%

2

 

 

 

 

 

 

 

 

 

 

 

 

 

62

LTLR

Load Torq. Limit Reverse

5-150

150

%

2

 

 

 

 

 

 

 

 

 

 

 

 

 

63

RTLF

Regenerative Torq. Limit FWD

5-110

80

%

2

 

 

 

 

 

 

 

 

 

 

 

 

 

64

RTLR

Regenerative Torq. Limit REV

5-110

80

%

2

 

 

 

 

 

 

 

 

 

 

 

 

 

65

SLIP

Slip Compensation

0-10*

0

%

1

 

 

 

 

 

 

 

 

 

 

 

 

 

66

STAB

Current Stability

0-5

2

---

2

 

 

 

 

 

 

 

 

 

 

 

 

 

67

TOL

Timed Overload Trip Point

0-100

0

%

2

100

 

 

 

 

 

 

 

 

 

 

 

 

68

NRST

Restart Number

0-8

0

---

2

 

 

 

 

 

 

 

 

 

 

 

 

 

69

DRST

Restart Delay

0-60*

0

s

2

 

 

 

 

 

 

 

 

 

 

 

 

 

6C

TOLC

Timed Overload Characteristic

0-7

0

---

2

 

 

 

 

 

 

 

 

 

 

 

 

 

71

METER

Analog Meter Output

0-7

1

---

1

 

 

 

 

 

 

 

 

 

 

 

 

 

72

ST1

Auxiliary Output #1

0-11

6

---

2

 

 

 

 

 

 

 

 

 

 

 

 

 

73

ST2

Auxiliary Output #2

0-11

3

---

2

 

 

 

 

 

 

 

 

 

 

 

 

 

74

ST3

Auxiliary Output #3

0-11

7

---

2

 

 

 

 

 

 

 

 

 

 

 

 

 

75

STR

Auxiliary Relay (Fault)

0-11

2

---

2

3

 

 

 

 

 

 

 

 

 

 

 

 

81

PRGNO

Special Program Number

0-65000

0

---

2

2

 

 

 

 

 

 

 

 

 

 

 

 

82

START

Inverter Start Options

0-7

0

---

2

 

 

 

 

 

 

 

 

 

 

 

 

 

83

PWM

Carrier Frequency Selector

0-1

0

---

2

1

 

 

 

 

 

 

 

 

 

 

 

 

84

DISP

Display Option Full Setting

0-65000

0

---

2

 

 

 

 

 

 

 

 

 

 

 

 

 

85

UNITS

Display Units

ALPHA

RPM_1

---

2

 

 

 

 

 

 

 

 

 

 

 

 

 

86

LANG

Display Language

0-3

0

---

2

 

 

 

 

 

 

 

 

 

 

 

 

 

87

ACODE

Security Access Code

0-999

0

---

2

 

 

 

 

 

 

 

 

 

 

 

 

 

A2

RATIO

Master Slave Speed Ratio (Note 2)

50-2000

100

%

2

 

 

 

 

 

 

 

 

 

 

 

 

 

B1

OPTNO

Option Board Number

0-6

0

---

2

 

 

 

 

 

 

 

 

 

 

 

 

 

Cx

CNTLx

Event Control (1-9)

BINARY (8)

0

---

2

 

 

 

 

 

 

 

 

 

 

 

 

 

Ex

ECNTx

Event Counts (1-9)

0-65535

0

---

2

 

 

 

 

 

 

 

 

 

 

 

 

Bolded areas indicate Cleveland modifications of factory settings.

WIRING DIAGRAM - DUAL REMOTE

43

WIRING DIAGRAM - SINGLE REMOTE