Chicago Electric 90300 User Manual 2

4 (1)
Chicago Electric 90300 User Manual 2

Generators

GENERATOR

9 HP ROBIN® ELECTRIC START

Model 90300

OPERATING INSTRUCTIONS

®

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit ourWeb site at: http://www.harborfreight.com

Copyright© 2003 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.

For technical questions, please call 1-800-444-3353.

Call Harbor Freight Tools at 1-800-444-3353 for all technical questions and all inquires regarding GENERATOR AND ENGINE replacement parts.

 

 

PRODUCT SPECIFICATIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

Description

 

 

 

 

 

 

 

 

 

 

 

Electrical Requirements

5400 Watt Surge Power

 

 

 

 

 

 

 

5 Min. Output @ 4400 Watts / Continuous Running Output 3600 Watts

 

 

 

15 AMPs @ 120V / 15 AMPs @ 240V

 

 

 

 

60 Hz Output

 

 

 

 

 

 

 

120V Dual Outlet: 15 AMP, 3 Prong Grounded

 

 

 

 

120/240V Outlet: 15 Amp, 4 Prong Twistlock

 

 

 

 

Overload Protection: Two 15 AMP Circuit Breakers

 

 

 

 

Battery Type Required: 12V with at least 24Ah capacity (not included)

 

 

 

Battery Size Capacity: 8" L x 5-1/4" W x 7-1/2 to 8" Tall

 

 

 

 

 

 

 

 

 

Engine Type

9 HP Robin® /Subaru® EX Series with Electric Start

 

 

 

 

4 Cycle / 265 CC Displacement

 

 

 

 

 

 

 

Model #EX-27052020

 

 

 

 

 

 

 

 

 

 

THIS GENERATOR

 

 

Alternator

Two Pole / Single Phase / 60 Hz

 

 

 

 

 

 

 

 

 

 

 

IS NOT INTENDED TO POWER

 

 

Fuel Tank

6.5 Gallon

 

SENSITIVE

ELECTRONIC

 

 

 

 

 

EQUIPMENT

WITHOUT THE

 

 

Estimated Run Time

14.5 Hours (w/ Full Tank @ 1/2 Load)

 

 

ADDITION OF AN APPROPRIATE

 

 

 

 

 

 

 

Overall Dimensions

29-3/4” x 25-1/2” x 20-5/8”

 

 

 

 

LINE CONDITIONER (SOLD

 

 

 

 

 

 

 

Weight

155 Pounds

 

SEPARATELY).

 

 

 

 

 

 

 

 

 

This product requires oil and fuel to be added before starting. Attempting to start the engine without oil WILL ruin the engine and void the warranty.

Fill the engine with the following:

1.15 qt. of SAE 15W/40 oil

6.5 Gal. of unleaded gasoline with no oil added

Before starting the engine, refer to the engine owner’s manual for additional engine maintenance information.

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, operating, inspection, maintenance and cleaning procedures, parts list and assembly

diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference.

UNPACKING

When unpacking, check to make sure all the parts shown on the Parts List on page 18 are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.

REV 12/03; 02/04; 05/04

SKU 90300 For technical questions, please call 1-800-444-3353.

PAGE 2

GENERAL SAFETY RULES

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in

electric shock, fire, and/or serious injury. SAVE THESE INSTRUCTIONS

WORK AREA

1.Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

2.Do not operate generators in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.

3.Keep bystanders, children, and visitors away while operating a generator.

Provide barriers or shields as needed.

ELECTRICAL SAFETY

4.Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user.

5.Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a

qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system.

6.Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.

SKU 90300 For technical questions, please call 1-800-444-3353.

PAGE 3

7.Do not expose generators to rain or wet conditions. Water entering a generator will increase the risk of electric shock.

8.Do not abuse Power Cords. Never use a Power Cord to carry any tool or pull the Plug from an outlet. Keep Power Cords away from heat, oil, sharp edges, or moving parts. Replace damaged Power Cords immediately. Damaged Power Cords increase the risk of electric shock.

9.When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These extension cords are rated for outdoor use, and reduce the risk of electric shock.

PERSONAL SAFETY

10.Stay alert. Watch what you are doing, and use common sense when operating a generator. Do not use a generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating generators may result in serious personal injury.

11.Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

12.Avoid accidental starting. Be sure the ON/Off Switch is in its OFF position and the ignition key is removed from the Ignition Switch (45) when the generator is not in use.

13.Remove adjusting keys or wrenches before turning the generator on. A wrench or an adjusting key that is left attached to a rotating part of the generator may result in personal injury.

14.Do not overreach. Keep proper footing and balance at all times.

15.Use safety equipment. Always wear eye protection. Dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

16.Never run the generator in an enclosed garage or any other type of enclosed structure without a proper, leak-free ventilation shaft. Carbon Monoxide, an odorless, colorless deadly gas may accumulate and cause serious injury or death.

GENERATOR USE AND CARE

17.Do not overload the generator. Use the correct generator for your application.

The correct generator will do the job better and safer at the rate for which it is designed.

18.Do not use the generator if the Power Switch does not turn it on or off. Any generator that cannot be controlled with the Power Switch is dangerous and must be properly repaired or replaced.

SKU 90300 For technical questions, please call 1-800-444-3353.

PAGE 4

GENERATOR USE AND CARE (Continued)

19.Disconnect the negative battery cable from the battery and remove the Ignition Key before making any adjustments, changing accessories, or storing the generator. Such preventive safety measures reduce the risk of starting the generator accidentally.

20.Store idle generators out of reach of children and other untrained persons.

Generators are dangerous in the hands of untrained users.

21.Maintain generators with care. Do not use a damaged generator. Tag damaged generators “Do not use” until repaired.

22.Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generator’s operation. If damaged, have the generator serviced before using. Many accidents are caused by poorly maintained generators.

23.Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one generator may become hazardous when used on another generator.

SERVICE

24.Generator service must be performed only by qualified repair personnel.

Service or maintenance performed by unqualified personnel could result in a risk of injury.

25.When servicing a generator, use only identical replacement parts. Follow instructions in the “Inspection, Maintenance, And Cleaning” section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.

SKU 90300 For technical questions, please call 1-800-444-3353.

PAGE 5

SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS

1.Do not use this product if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs. If there is any doubt, do not attempt to use this product.

2.Use eye and hearing protection. Wear ANSI approved safety impact eye goggles and hearing protection when using this product. ANSI approved safety impact eye goggles and hearing protectors are available from Harbor Freight Tools.

3.Dress safely. Do not wear loose clothing or jewelry, as they can become caught in moving parts. Wear a protective hair covering to prevent long hair from becoming caught in moving parts.

4.Do not overreach. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etcetera.

5.Industrial applications must follow OSHA requirements.

6.Stay alert. Watch what you are doing at all times. Use common sense. Do not use this product when you are tired or distracted from the job at hand.

7.Check for damaged parts. Before using this product, carefully check that it will operate properly and perform its intended function. Check for damaged parts and any other conditions that may affect the operation of this product. Replace or repair damaged or worn parts immediately.

8.Replacement parts and accessories: When servicing, use only identical replacement parts. Only use accessories intended for use with this product. Approved accessories are available from Harbor Freight Tools.

9.Maintain this product with care. Keep this product clean and dry for better and safer performance. For your safety, service and maintenance should be performed regularly by a qualified technician.

10.Use the right generator for the job. Do not attempt to force a small generator to do the work of a larger industrial generator. There are certain applications for which this generator was designed. It will do the job better and more safely at the rate for which it was intended. Do not modify this generator, and do not use this generator for a purpose for which it was not intended.

11. WARNING! The warnings, precautions, and instructions discussed in this

SKU 90300 For technical questions, please call 1-800-444-3353.

PAGE 6

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