ELECTRIC WINCH
12 VOLT
Models40764, 93752,
& 91905
ASSEMBLY AND OPERATION INSTRUCTIONS
Model 91905 shown. Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed Exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http://www.harborfreight.com
To prevent serious injury, Read and understand all warnings
and instructions before use.
Copyright© 2004, 2006 by Harbor Freight Tools® . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353.
Manual revised 07k, 08h
Specifications
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Model |
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40764 |
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93752 |
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91905 |
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Capacity |
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4.1 HP, 8,000 lb. |
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4.5 HP, 9,000 lb. |
4.8 HP, 10,000 lb. |
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Cable |
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100’ L x 3/8” dia. Galvanized, Aircraft Type |
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Brake |
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Automatic Load-holding Type |
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Mounting Pattern |
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10” x 4.5” |
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Operation |
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Power In/ Power Out |
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Handheld Remote Control on 12’ Cable |
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Fairlead Type |
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Hawse |
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Roller (parts list on page 12) |
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Power Supply |
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12 VDC, 650 CCA or more battery |
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Weight |
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80 lb. |
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85 lb. |
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86 lb. |
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Sku 40764 - 8,000 lb. capacity |
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Performance of First Layer |
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Line Pull and Cable Capacity by Layer |
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Line Pull |
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Line Speed |
Amp Draw |
Cable Layer |
Rated Line Pull |
Cable Capacity |
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(lb.) |
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(ft./min) |
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(lb.) |
(ft.) |
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0 |
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8.2 |
35 |
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1 |
8,000 |
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15 |
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2,000 |
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7.8 |
100 |
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2 |
6,335 |
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38 |
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4,000 |
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7.2 |
180 |
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3 |
5,243 |
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64 |
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6,000 |
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6.5 |
230 |
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4 |
4,473 |
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95 |
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8,000 |
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5 |
285 |
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5 |
3,190 |
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100 |
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Sku 93752 - 9,000 lb. capacity |
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Performance of First Layer |
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Line Pull and Cable Capacity by Layer |
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Line Pull |
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Line Speed |
Amp Draw |
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Cable Layer |
Rated Line Pull |
Cable Capacity |
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(lb.) |
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(ft./min) |
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(lb.) |
(ft.) |
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0 |
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8.2 |
35 |
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1 |
9,000 |
15 |
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2,000 |
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7.8 |
100 |
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2 |
7,300 |
38 |
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4,000 |
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7.2 |
180 |
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3 |
6,200 |
64 |
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6,000 |
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6.5 |
230 |
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4 |
5,400 |
95 |
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8,000 |
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5 |
285 |
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5 |
4,200 |
100 |
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9,000 |
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4.5 |
290 |
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Sku 91905 - 10,000 lb. capacity |
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Performance of First Layer |
|
|
Line Pull and Cable Capacity by Layer |
||||||
|
Line Pull |
|
Line Speed |
Amp Draw |
Cable Layer |
Rated Line Pull |
Cable Capacity |
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(lb.) |
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(ft./min) |
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(lb.) |
(ft.) |
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0 |
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8.2 |
35 |
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1 |
10,000 |
15 |
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2,000 |
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7.8 |
100 |
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2 |
8,110 |
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38 |
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4,000 |
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7.2 |
180 |
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3 |
6,830 |
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64 |
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6,000 |
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6.5 |
230 |
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4 |
5,890 |
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95 |
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8,000 |
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5 |
280 |
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5 |
5,180 |
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100 |
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10,000 |
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4.5 |
310 |
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Note: Performance of this winch may vary depending on variations of vehicle’s battery power and other factors.
SKUs 40764, 93752, |
For technical questions, please call 1-800-444-3353. |
Page 2 |
& 91905 |
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Save This Manual
You will need the manual for the safety warnings and precautions, assembly instructions, operating and maintenance procedures, parts list and diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep the manual and invoice in a safe and dry place for future reference.
Safety Warnings and Precautions
WARNING: When using tool, basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment.
Read all instructions before using this tool!
1.Observe work area conditions. Do not use machines or power tools in damp or wet locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically powered tools in the presence of flammable gases or liquids.
2.Keep children away. Children must never be allowed in the work area. Do not let them handle machines, tools, or extension cords.
3.Do not force tool. It will do the job better and more safely at the rate for which it was intended. Do not use inappropriate attachments in an attempt to exceed the tool capacity.
4.Use the right tool for the job. Do not attempt to force a small tool or attachment to do the work of a larger industrial tool. Do not use a tool for a purpose for which it was not intended. Do not use this item for aircraft purposes. Do not exceed winch load weight capacity for your model (see Specifications on page 2).
5.Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically nonconductive clothes and nonskid footwear are recommended when working. Wear restrictive hair covering to contain long hair.
6.Use eye protection. Always wear ANSI-approved impact safety goggles. Heavy duty work gloves need to be worn when handling the cable.
7.Do not overreach. Keep proper footing and balance at all times. Do not reach over or across running machines. Do not cross over or under cable under load.
8.Maintain tools with care. Keep equipment clean for better and safer performance.
Follow instructions for lubricating and changing accessories. Inspect cords periodically and, if damaged, have them repaired by an authorized technician. The hook must be kept clean, dry, and free from oil and grease at all times.
9.Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are removed from the tool or machine work surface before operating.
10.Avoid unintentional starting. Remove the Switch Ass’y (35) when not in use.
11.Stay alert. Watch what you are doing, use common sense. Do not operate any equipment when you are tired.
12.Check for damaged parts. Before using any tool, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its
SKUs 40764, 93752, |
For technical questions, please call 1-800-444-3353. |
Page 3 |
& 91905 |
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intended function. Check for alignment and binding of moving parts; any broken parts or mounting fixtures; and any other condition that may affect proper operation.Any part that is damaged should be properly repaired or replaced by a qualified technician. Do not use the tool if any switch does not turn On and Off properly. Examine winch before using. Components may be affected by exposure to chemicals, salts, and rust.
13.Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use with this tool. Approved accessories are available from Harbor Freight Tools.
14.Do not operate tool if under the influence of alcohol or drugs. Read warning labels onprescriptionstodetermineifyourjudgmentorreflexesareimpairedwhiletakingdrugs.
If there is any doubt, do not operate the tool.
15.Risk of entanglement! Keep hands and body away from Fairlead (cable intake slot) when operating.
16.Secure vehicle in position before using winch. Block the vehicle’s tires prior to use. Do not move vehicle with cable attached to a load to pull the load; the cable could snap.
17.Be certain winch is properly bolted to a structure (or vehicle) that can hold the winch load.
18.Always use proper couplings when connecting winch cable hook to load. Do not use inappropriate attachments to extend the length of the winch cable.
19.Do not lift items vertically. The winch was designed for horizontal use only.
20.Never lift people or hoist loads over people.
21.Never come in between the winch and the load when operating.
22.Never fully extend cable while under load. Do not apply load to winch when cable is fully extended. Keep at least 5 full turns of cable on the drum.
23.When loading a boat into a trailer without keel or side hull rollers, make sure the trailer is submerged in the water when the boat is loaded by the winch. Attempting to drag the boat on to the trailer while on land can cause winch failure and possible injury.
24.Never operate winch if cable shows any signs of weakening, is knotted or kinked.
25.Winch does not have a locking mechanism. Secure load after moving. Do not rely on the winch to hold it for an extended period.
26.Re-spool cable properly.
27.Make certain that the hook’s safety clasp is shut and the hooks is securely attached to the item to be moved before use.
28.People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.
SKUs 40764, 93752, |
|
REV 07j, 08h |
For technical questions, please call 1-800-444-3353. |
Page 4 |
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& 91905 |
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