Char-Broil TRADITIONS 473721007 User Manual

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MODEL 473721007 • PRODUCT GUIDE

THIS GRILL IS FOR OUTDOOR USE ONLY.

CAUTION:

Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

WARNING:

Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.

INSTALLER/ASSEMBLER:

CAUTION:

Leave this manual with consumer.

Some parts may contain sharp edges –

CONSUMER:

especially as noted in the manual! Wear

protective gloves if necessary.

 

Keep this manual for future reference.

 

If you have any questions or need assistance during assembly, please call 1-800-241-7548.

To insure your satisfaction and for follow-upservice,register your grill online at www.grillregistration.com

473721007 • 80012665 • 02-14-07

DANGER

If you smell gas:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open lid.

4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

1.Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

Call Grill Service Center for Help and Parts

If you need assistance with your product or warranty parts call

1-800-241-7548.Hours of Service Center Operation are 8:00 A.M. To 6:00 P.M. EST Monday - Friday.

To order non-warrantyreplacement parts or accessories please visit us on the web at www.charbroil. com or call

1-800-241-7548and one of our friendly and knowledgeable agents will be glad to assist you.

IMPORTANT: Fill out the product record information below.

Model Number

Serial Number

See rating label on grill for serial number.

Date Purchased

CAUTION

For residential use only. Do not use for commercial cooking.

Installation Safety Precautions

Use grill only with LP (propane) gas and the regulator/valve assembly supplied.

Grill installation must conform with local codes, or in their absence with National Fuel Gas Code, NFPA 54 / ANSI Z223.1 andNatural Gas and Propane Installation Code, CSA B149.1. Handling and storage of LP cylinders must conform to LP Gas CodeNFPA/ANSI 58. Grill is not for use in or on recreational vehicles and/or boats.

All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.

This grill is safety certified for use in the United States only. Do not modify for use in any other location. Modification will result in a safety hazard.

WARNING

CALIFORNIA PROPOSITION 65

Combustion by-productsproduced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

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TABLE OF CONTENTS

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

To insure your satisfaction and for follow-upservice, register your grill

online at:

www.grillregistration.com

WARNING

Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.

473721007 • 3

USE AND CARE

DANGER

NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.

Never fill a cylinder beyond 80% full.

An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.

If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.

If the above is not followed exactly, a fire causing death or serious injury may occur.

LP Cylinder Removal, Transport and Storage

Turn OFF all control knobs and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect .Loosen cylinder screw beneath bottom shelf, then lift LP cylinder up and out of cart. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Always use cap and strap supplied with valve. Other types of caps or plugs may result in leakage of propane. Failure to use dust cap as directed may result in serious personal injury and/or property damage.

• A disconnected LP cylinder in

LP Cylinder Valve

 

storage or being transported

 

 

must have a dust cap installed (as shown).

 

Do not store an LP cylinder in enclosed spaces

 

such as a carport, garage, porch, covered

Dust

patio or other building. Never leave an LP cylinder

inside a vehicle which may become overheated

Cap

 

by the sun.

Retainer Strap

• Do not store an LP cylinder in an area where children play.

LP Cylinder

The LP cylinder used with your grill must meet the following requirements:

Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT). See LP cylinder collar for marking.

LP cylinder valve must have:

• Type 1 outlet compatible with

 

regulator or grill.

 

Safety relief valve.

 

UL listed Overfill Protection

OPD Hand Wheel

 

Device (OPD). This OPD safety

 

 

feature is identified by a unique triangular hand wheel. Use only LP cylinders equipped with this type of valve.

LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.

LP gas is highly flammable and may ignite unexpectedly when mixed with air.

LP Cylinder Filling

Use only licensed and experienced dealers.

LP dealer must purge new cylinder before filling.

Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature.

A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.

Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.

To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers.

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LP Cylinder Exchange

Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.

Always keep new and exchanged LP cylinders in upright position during use, transit or storage.

Leak test new and exchanged LP cylinders BEFORE connecting to grill.

LP Cylinder Leak Test

For your safety

Leak test must be repeated each time LP cylinder is exchanged or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilatedarea, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below.

s Do not use household cleaning agents. Damage to gas train components can result.

WARNING

If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!

Connecting Regulator to the LP Cylinder

1.LP cylinder must be properly secured onto grill. (Refer to assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP cylinder OFF by turning hand-wheelclockwise to afull stop.

4.Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve.

 

lo

ck

 

 

wi

ffC

 

se

O

 

 

 

OPD Hand Wheel

Type 1 outlet with thread on outside

Safety Relief Valve

Strap and Cap

Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.

5.Hold regulator and insert nipple into LP cylinder valve. Hand-tightenthe coupling nut, holding regulator in a straight line with LP cylinder valve so as not tocross-threadthe connection.

Continued on next page.

Nipple has to be centered into the LP cylinder valve.

473721007 • 5

Straight

Hold coupling nut and regulator as shown for proper connection to LP cylinder valve.

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-checkfeature in the LP cylinder valve, resulting in some resistance.An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!

DANGER

Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection.Correct before proceeding.

4.Brush soapy solution onto areas circled below.

WARNING

Outdoor gas appliance is not intended to be installed in or on a boat.

Outdoor gas appliance is not intended to be installed in or on an RV.

Never attempt to attach this grill to the self-containedLP gas system of a camper trailer or motor home.

Do not use grill until leak-tested.

If a leak is detected at any time, STOP and call the fire department.

If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department!

5.If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections.If leaks cannot be stopped do not try to repair. Call for replacement parts. Order new parts by giving the serial, model number and name and part number of items needed (see parts list) to the Grill Service Center at1-800-241-7548.

6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

6 • 473721007

WARNING

For Safe Use of Your Grill and to Avoid Serious Injury:

Do not let children operate or play near grill.

Keep grill area clear and free from materials that burn.

Do not block holes in sides or back of grill.

Check burner flames regularly.

Use grill only in well-ventilatedspace. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.

Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.)

Use grill at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc..

Apartment Dwellers:

Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

NEVER attempt to light burner with lid closed. A buildup of non-ignitedgas inside a closed grill is hazardous.

Never operate grill with LP cylinder out of correct position specified in assembly instructions.

Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.

Safety Tips

sBefore opening LP cylinder valve, check the coupling nut for tightness.

sWhen grill is not in use, turn off all control knobs and LP cylinder valve.

sIf the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder. Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance.

s Never move grill while in operation or still hot.

sUse long-handledbarbecue utensils and oven mitts to avoid burns and splatters.

s Maximum load for side shelves is 10 lbs.

sThe grease cup must be inserted into grease clip and emptied after each use. Do not remove grease cup until grill has completely cooled.

s Clean grill often, preferably after each cookout.

sIf you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.

sThe regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill.

sOnly use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil,LLC.

s If you have a grill problem see the"Troubleshooting Section".

sIf the regulator frosts, turn off grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!

CAUTION

Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP cylinder off.

Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.

473721007 • 7

Ignitor Lighting

s Do not lean over grill while lighting.

1.Open lid. Turn on gas at LP cylinder.

2.Turn LEFT knob to IGNITE.

3.Push Ignitor Button rapidly (up to 5 times) to light. Be sure burner lights and stays lit.

4.If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure.

5.To ignite right burner, turn right knob to .

6.If ignitor does not work, follow match lighting instructions.

After Lighting: Turn knobs to HI position for warm-up.Do not warm up grill with knobs on IGNITE. Knobs and handle will become uncomfortably hot if left in IGNITE positions.

CAUTION

If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

Match-Lighting

s Do not lean over grill while lighting.

1.Open lid. Turn on gas at LP cylinder.

2.Place lit match into match holder, then into large opening beneath grill bottom (as shown below).

3.Push in and turn LEFT knob toIGNITE. Be sure burner lights and stays lit.

4.Light right burner by pushing RIGHT knob in and turning to IGNITE.

After Lighting: Turn knobs to HI for warm-up.

Burner Flame Check

Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LO. You should see a smaller flame in LO position than seen on HI. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.

HI

LO

Turning Grill Off

Turn all knobs to OFF position. Turn LP cylinder off by turninghand-wheelclockwise to a full stop.

Ignitor Check

Turn gas off at LP cylinder. Press ignitor button rapidly. "Click" should be heard and spark seen each time between collector box or burner and electrode. See "Troubleshooting" if no click or spark.

Valve Check

Important: Make sure gas is off at LP cylinder before checking valves. Knobs lock in OFFposition. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOposition then turn back to OFFposition. Valves should turn smoothly.

Hose Check

Before each use, check to see if hoses are cut or worn. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer.

General Grill Cleaning

Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry.Do not apply a caustic grill/oven cleaner to painted surfaces.

Plastic parts: Wash with warm soapy water and wipe dry.

s Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

Porcelain surfaces: Because ofglass-likecomposition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.

Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.

8 • 473721007

CAUTION

SPIDER ALERT!

GAS COLLECTOR

BOX & IGNITOR

BURNER

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

VALVE

AIR

VENTURI

 

SHUTTER

 

If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s.

LIFT OUT

BURNER ASSEMBLY

REMOVE

BURNER

CLIPS

CLEAN OUT

SPIDER WEBS

INSIDE VENTURI

VENTURI

 

In some areas of the country, spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of gas to the burner. The backed-upgas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period.

Storing Your Grill

Clean cooking grates.

Store in dry location.

Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer.

When LP cylinder is connected to grill, store outdoors in a wellventilated space and out of reach of children.

If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder. Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance.

Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors.

When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1.Turn gas off at control knobs and LP cylinder.

2.Remove cooking grate and vaporiser bar.

3.Under grill remove grease cup, disconnect ignitor wire and clips from burner. To remove clips pull down on large end of clip attached to the valve, turn away from valve, rotate upward and remove small end of clip from burner tube (A).

4.Inside grill remove burner assembly (B), clean ceramic portion of electrode with rubbing alcohol and a swab.

5.Clean outside of burner with soap and water. Lay burner upside down on flat surface, insert garden hose to force water through tubes. Make sure water comes out of all burner holes. Open clogged holes with a thin wire. Shake out excess water and examine holes. Due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.

6.If grill is to be stored, coat burner lightly with cooking oil. Wrap in protective cover to keep insects out.

7.If not storing grill after cleaning, replace burner into grill bottom.

8.To reattach clips hold large curved end away from burner tube, insert small curved end into hole under burner tubes, turn clip towards valve, snap into place.

VERY IMPORTANT: Burner tubes must reengage valve openings. See illustration (A).

9.Reattach ignitor wire to electrode.

10.Reposition vaporiser bar and cooking grate. Reattach clean grease cup to grease clip.

11.Before cooking again on grill, perform a “Leak Test” and

“Burner Flame Check”.

Burner Tube Valve

A

Correct burner-to-valveengagement

B

473721007 • 9

Food Safety

Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry.

Separate: Separate raw meats and poultry fromready-to-eatfoods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.

For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555In Washington, DC (202)720-3333,10:00 am- 4:00 pm EST.

How To Tell If Meat Is Grilled Thoroughly

Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat thermometer to be sure food has reached a safe internal temperature, and cut into food to check for visual signs of doneness.

Whole poultry should reach 180° F; breasts, 170° F. Juices should run clear and flesh should not be pink.

Hamburgers made of any ground meat or poultry should reach 160° F, and be brown in the middle with no pink juices. Beef, veal and lamb steaks, roasts and chops can be cooked to 145° F. All cuts of pork should reach 160° F.

NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.

When reheating takeout foods or fully cooked meats like hot dogs, grill to 165° F, or until steaming hot.

10 • 473721007