Char-Broil THE BIG EASY 4638263 User Manual

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1st

12 Insert Valve into Sideburner Tube and snap valve cup

into bottom of shelf (see inset for proper engagement). Place Sideburner Knob.

2nd

Place “AAA” battery into module, secure with Button.

3rd

Attach long wire from beneath console to electrode beneath Sideburner.

2nd Button

Sideburner

Knob

+

Battery

1st

3rd

IMPORTANT

Proper tube-to-valveengagement

Items to Assemble: 14 1 Chain with Coupling

1 Match-Holder

Remove coupling from chain.

Place end of chain through hole, reattach coupling to end of chain. Thread eyelet on other end of chain into loop of match holder.

Back of Grill

See Use & Care Manual for “Match Lighting Instructions”

Remove coupling from chain

Eyelet End

Match-Holder

13

Items to Assemble:

 

 

1 Grease Clip

Hang grease clip from center of grill bottom.

Use an empty soup can (not included) to hang from grease clip.

!CAUTION

Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or property damage.

 

15

Items to Assemble:

 

 

1 LP Tank

 

 

 

 

Wing-Nut

 

Loosen wing-nuton tank retainer.

 

 

Center base of tank in notches between wheels.

Notch in Tank

 

Lower tank retainer onto tank and tighten the wing-nut.

 

 

 

Retainer

Center of

LP tank is shipped empty. Fill and leak check before

Hose going

attaching to grill and regulator.

to Sideburner valve

grill bottom

 

 

 

 

Grease clip

See Use and Care to perform the “Burner Flame Check”

 

and important safety instructions before using

 

 

Regulator

 

 

 

Facing

Front

! CAUTION

• Tank collar opening must face to front of cart once tank is

Tank

attached.

 

• Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire.

Parts List - Model 4638263

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Key Qty. Description . . . . . . . . . .

Part #

Key Qty. Description . . . . . . . . . .

Part #

 

 

 

 

 

 

 

 

 

 

A

1

Condiment Wire . . . . .

4151005

AA

1

Right Leg . . . . . . . . . .

4503147

 

 

 

 

 

 

 

 

 

 

B

3

Tent Frame . . . . . . . . .

4151014

BB

1

Left Leg. . . . . . . . . . . .

4503148

 

 

 

 

 

 

 

 

 

 

C

1

Deep Dish . . . . . . . . . .

4152039

CC 1

Console Assembly . . .

4530047

 

 

 

 

 

 

 

 

 

 

D

1

Cooking Grid, 12” . . . .

4152054

DD

1

Ignitor . . . . . . . . . . . . .

4153186

 

 

 

 

 

 

 

 

 

 

E

1

Cooking Grid, 15” . . . .

4152055

EE

1

Rotisserie Ignitor Wire

4153806

 

 

 

 

 

 

 

 

 

 

F

2

Wheel . . . . . . . . . . . . .

4154417

FF

1

Sideburner Valve Cup . 4154476

 

 

 

 

 

 

 

 

 

 

G

1

Sideburner Toolholder. 4154519

GG 1

Sideburner Ignitor Wire5156110

 

 

 

 

 

 

 

 

 

 

H

1

Condiment Tray . . . . .

4154528

HH

1

Grill Bottom . . . . . . . . .

4508387

 

 

QQ

 

MM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I

1

Sideburner Grate . . . .

4156179

II

3

Burner . . . . . . . . . . . . .

5068016

 

 

 

 

 

 

 

 

 

 

J

1

Chef’s Delite . . . . . . . .

4156455

JJ

1

Left Shelf Assembly . .

4520016

 

 

 

 

L

 

 

D

E

 

K

1

LP Tank . . . . . . . . . . . .

4158015

KK

1

Sideburner Assembly . 4520018

 

J

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- -

1

Spit Rod . . . . . . . . . . .

4158063

LL

1

Sideburner Burner . . .

5068017

 

 

 

U

 

 

M

 

 

I

L

3

Burner Tent

4500226

MM 1

Grill Lid

4570044

 

 

V

 

II

 

 

 

 

 

 

 

 

TT

 

OO

 

 

 

 

 

 

 

 

 

 

JJ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Z

 

 

 

 

KK

M

1

Rotisserie Burner

4500249

- -

1

Grill Cover

4985710

 

 

 

 

 

 

 

 

 

 

DD NN

 

 

 

 

N

1

Tank Retainer

4503105

NN 1

Rotisserie Knob

4154214

 

 

 

SS

 

 

 

 

LL

 

 

 

HH

 

 

 

 

 

 

O

1

Storage Shelf

4503107

OO 1

Sideburner Knob

4154471

 

 

 

Y

 

 

Y

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

1

Tank Support

4503114

PP

3

Control Knob

4154507

A

 

T

CC

 

S

AA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T

 

FF

 

 

 

 

 

 

 

 

 

H

BB

 

S

 

 

 

 

Q

1

Upper Panel

4503119

QQ 1

Heat Indicator

4157142

 

 

 

GG

 

 

 

 

 

 

EE

PP

 

N

 

 

R

1

Lower Panel

4503121

RR

1

AAA Battery

4153177

 

 

 

 

 

RR

 

C

 

 

 

 

 

 

 

K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- -

1

Rotisserie . . . . . . . . . .

4507294

SS

1

Button . . . . . . . . . . . . .

4157156

 

 

 

 

Q

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

2

#10x1/2” Screw, Self-tap 4080043

- -

1

Hardware, Cart Assy. .

4254009

 

O

 

 

 

 

 

 

 

 

T

2

Pivot Pin

4080066

- -

1

Hardware, Shelf

4254012

 

 

X

 

 

 

P

 

F

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

3

3/16 Pal Nut . . . . . . . .

4153096

- -

1

Hardware, Swing Grid. 4254018

 

UU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

V

1

Ignitor Wire

4153184

TT

1

Shield

4501356

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

2

Caster . . . . . . . . . . . . .

4154261

UU 1

Grease Clip. . . . . . . . .

5156607

 

 

 

 

 

 

 

 

 

 

X

2

Caster Socket . . . . . . .

4154514

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

2

Hitch Pin . . . . . . . . . . .

4156515

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Z

2

Carry-overTube . . . . .

4500228

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4638263 / 1–4165052(02-13-02)

4638263

ASSEMBLY MANUAL

THIS GRILL IS FOR OUTDOOR USE ONLY

CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

INSTALLER/ASSEMBLER: Leave these instructions with consumer.

CONSUMER: Keep this manual for future reference.

! WARNING

Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.

! CAUTION

Some parts may contain sharp edges

– especially as noted in the manual! Wear protective gloves if necessary.

If you have any questions or need assistance during assembly, please call 1-800-241-7548.

Visit us on the web at:

www.charbroil.com