Char-Broil T-47D 463251012 User Manual

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PRODUCT GUIDE

MODEL 463251012

T-47D

IMPORTANT: Fill out the product record information below.

Serial Number

See rating label on grill for serial number.

Date Purchased

For support and to register your grill, please visit us at www.charbroil.com

If you have questions or need assistance during assembly, please call 1-888-430-7870.

IMPORTANT: Refer to the

instructions inside when

converting this grill to

Natural Gas.

© 2011 Char-Broil,LLC Columbus, GA 31902

Printed in China

Assembly instructions © 2011

08/23/11 G521-001-030801

TABLE OF CONTENTS

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-26

Conversion Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-34

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-37

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

WARNING

WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.

DANGER

If you smell gas:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open lid.

4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

1.Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING:

Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

CAUTION

For residential use only. Do not use for commercial cooking.

CAUTION:

Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

CAUTION:

Some parts may contain sharp edges.

Wear protective gloves if necessary.

THIS GRILL IS FOR OUTDOOR USE ONLY.

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

CAUTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CALIFORNIA PROPOSITION 65

 

 

Using pots larger than 6 quarts in capacity could

 

1. Combustion by-productsproduced when using

 

 

exceed weight limit of the

 

this product contain chemicals known to the State of

 

 

side burner shelf

 

California to cause cancer, birth defects, and other

 

 

or side shelf,

 

reproductive harm.

 

 

resulting in failure

 

2. This product contains chemicals, including lead

 

 

of grill cart

 

and lead compounds, known to the State of

 

 

components.

 

California to cause cancer, birth defects or other

 

 

 

 

 

 

 

 

 

reproductive harm.

 

 

 

 

 

 

 

 

 

Wash your hands after handling this product.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Installation Safety Precautions

Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready, a conversion kit must be purchased for use with natural gas.

Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.

All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.

This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

WARNING

Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.

NOTE: DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces. Over tightening may cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust.

3

LP Cylinder Valve

USE AND CARE

DANGER

NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.

Never fill a cylinder beyond 80% full.

An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.

If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Loosen cylinder screw beneath bottom shelf or disconnect other retention means, then lift PL cylinder up and and out of cart. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious

personal injury and/or property damage.

•A disconnected LP cylinder in storage or being transported

must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered

patio or other building. Never leave an LP cylinder inside a vehicle which may become overheated by the sun.

Safety

Cap

Retainer Strap

•Do not store an LP cylinder in an area where children play.

LP Cylinder

•The LP cylinder used with your grill must meet the following requirements:

Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

•LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339,cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP cylinder collar for marking.

LP cylinder valve must have:

•Type 1 outlet compatible with

regulator or grill.

•Safety relief valve.

•UL listed Overfill Protection

OPD Hand Wheel

Device (OPD). This OPD safety

feature is identified by a unique triangular hand wheel. Use only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when produced.For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.

LP gas is highly flammable and may ignite unexpectedly when mixed with air.

LP Cylinder Filling

Use only licensed and experienced dealers.

LP dealer must purge new cylinderbefore filling.

Dealer shouldNEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature.

A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.

•Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers.

4

LP Cylinder Exchange

Connecting Regulator to the LP Cylinder

•Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.

Always keep new and exchanged LP cylinders in upright position during use, transit or storage.

Leak test new and exchanged LP cylinders BEFORE connecting to grill.

•Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

LP Cylinder Leak Test

For your safety

Leak test must be repeated each time LP cylinder is exchanged or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in awell-ventilatedarea, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below.

useDo not household cleaning agents.Damage to gas train components can result.

1.LP cylinder must be properly secured onto grill. (Refer to assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP cylinder OFF by turninghand-wheelclockwise to afull stop.

4.Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve.

lo

ck

 

wi

ffC

 

se

O

 

 

OPD Hand Wheel

Type 1 outlet with thread on outside

Safety Relief Valve

Strap and Cap

Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.

WARNING

If “growing” bubbles appear do not use or move the LP

cylinder. Contact an LP gas supplier or your fire

department!

5.Hold regulator and insert nipple into LP cylinder valve.Hand-tightenthe coupling nut, holding regulator in a straight line with LP cylinder valve so as not tocross-threadthe connection.

Nipple has to be centered into the LP cylinder valve.

5

Straight

Hold coupling nut and regulator as shown for proper connection to LP cylinder valve.

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on theback-checkfeature in the LP cylinder valve, resulting in some resistance.An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!

DANGER

Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

WARNING

Outdoor gas appliance is not intended to be installed in or on a boat.

Outdoor gas appliance is not intended to be installed in or on an RV.

Never attempt to attach this grill to the self-containedLP gas system of a camper trailer or motor home.

Do not use grill until leak-tested.

If a leak is detected at any time, STOP and call the fire department.

If you cannot stop a gas leak, immediately close

LP cylinder valve and call LP gas supplier or your fire department!

6

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear arushing sound, turn gas off immediately. There is a major leak at the connection.Correct before proceeding.

4.Brush soapy solution onto areas circled below, or other similar fittings on your grill.

 

 

 

 

 

 

 

 

NOTE: Your grill

 

 

NOTE: Sideburner

 

may NOT be

 

 

shelf fascia not

 

equipped with a

 

 

shown for clarity.

 

sideburner.

 

 

 

 

 

 

5.If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections.If leaks cannot be stopped do not try to repair. Call for replacement parts.

6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

WARNING

For Safe Use of Your Grill and to Avoid Serious Injury:

Do not let children operate or play near grill.

Keep grill area clear and free from materials that burn.

Do not block holes in sides or back of grill.

Check burner flames regularly.

Use grill only in well-ventilatedspace. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.

Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.)

Do not cover grates with aluminum foil or any other material. This will block burner ventilation and create a potentially dangerous condition resulting in property damage and/or personal injury.

Use grill at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.

Apartment Dwellers:

Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

NEVER attempt to light burner with lid closed. A buildup of non-ignitedgas inside a closed grill is hazardous.

Never operate grill with LP cylinder out of correct position specified in assembly instructions.

Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.

Safety Tips

Before opening LP cylinder valve, check the coupling nut for tightness.

When grill is not in use, turn off all control knobs and LP cylinder valve.

Never move grill while in operation or still hot.

Use long-handledbarbecue utensils and oven mitts to avoid burns and splatters.

Maximum load for sideburner and side shelf is 10 lbs.

Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

If you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.

Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.

Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl.

The regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill.

If you have a grill problem see the "Troubleshooting Section".

If the regulator frosts, turn off grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!

CAUTION

Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP cylinder off.

Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the product. Follow instructions on General Grill Cleaning and Cleaning The Burner Assembly to prevent grease fires.

Main Burner Ignitor Lighting

Do not lean over grill while lighting.

1.Turn OFF all gas burner control valves.

2.Turn ON gas source or tank.

3.Open lid during Lighting.

4.To ignite any main burner, turn the main burner control knob to the position.

5.Push and hold ELECTRONIC IGNITOR button until the burner lights.

6.Once burner has ignited, turn knob to desired setting.

7.If Ignition does not occur in 5 seconds, turn the burner control toOFF, wait 5 minutes, and repeat the lighting procedure.

8.Repeat steps 4 through 7 for the remaining main burners.

Lighting instructions continued on next page.

7

WARNING

Turn controls and gas source or tank OFF when not in use.

CAUTION

If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

Main Burner Match-Lighting

Do not lean over grill while lighting.

1.Turn OFF all gas burner control valves.

2.Turn ON gas at LP cylinder.

3.Open lid during lighting.

4.Place match into match holder (hanging from side of cart). Light match, place into lighting hole on right or left side of firebox.

5.Push in and turn far right or far left knob toposition. Be sure burner lights and stays lit.

6.If ignition does NOT occur in 5 seconds, turn the burner

control knob OFF, wait 5 minutes, and repeat the lighting procedure.

7.Light other burners by pushing knob in and turning to position. If your grill has two cooking zones, repeat steps 4 through 6 for the remaining section of the grill.

Warning:

Top cover must be open when side burner(s) is in operation.

NOTE: Your grill may NOT be equipped with a Sideburner!

Sideburner Ignitor Lighting

Do not lean over grill while lighting.

1.Turn OFF all gas burner control valves.

2.Turn ON gas at LP cylinder.

3.To ignite SIDEBURNER, open sideburner cover.

4.Turn sideburner knob to the position.

5.Push and hold ELECTRONIC IGNITORbutton until the burner lights.

6.Once burner has ignited, turn knob to desired setting.

7.If sideburner does not light, turn knob to OFF, wait 5 minutes, then repeat lighting procedure.

Sideburner Match Lighting

Do not lean over grill while lighting. 1.Open lid during lighting. Turn

ON gas at LP cylinder.2.Place lit match near burner.

3.Turn sideburner knob to theposition. Be sure burner lights and stays lit.

Burner Flame Check

•Remove cooking grates and troughs. Light burners, rotate knobs from to. You should see a smaller flame in

position than seen on. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in theTroubleshooting Section.

Turning Grill Off

•Turn all knobs to OFF position. Turn LP cylinder off by turninghand-wheelclockwise to a full stop.

Ignitor Check

•Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Click" should be heard and spark seen each time between each collector box or burner and electrode. See

"Troubleshooting" if no click or spark.

Valve Check

•Important: Make sure gas is off at LP cylinder before checking valves. Knobs lock in OFFposition. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOWposition then turn back to OFFposition. Valves should turn smoothly.

Hose Check

Before each use, check to see if hoses are cut or worn. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer.

General Grill Cleaning

•Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry.Do not apply a caustic grill/oven cleaner to painted surfaces.

Plastic parts: Wash with warm soapy water and wipe dry.

Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

•Porcelain surfaces: Because ofglass-likecomposition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.

•Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.

•Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use.Baked-ongrease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.

Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

8

CAUTION

SPIDER ALERT!

SPIDER AND WEBS

INSIDE BURNER TUBE

If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s.

VALVE

SPIDER WEBS

CONTROL PANEL

INSIDE VENTURI

BURNER

In some areas of the country, spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of gas to the burner. The backed-upgas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period.

Storing Your Grill

•Clean cooking grates. •Store in dry location.

•When LP cylinder is connected to grill, store outdoors in a wellventilated space and out of reach of children.

•Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer.

•Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors.

•When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1.Turn gas OFF at control knobs and LP cylinder.

2.Remove cooking grates and troughs.

3.Remove cotter pins and carryover tubes from front of burners.

4.Remove cotter pin and lift burner to disengage from bracket on firebox.

5.Use flat blade screwdriver to pry off electrode from burner. Electrode should remain in firebox.

6.Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one easiest for you.

(A)Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times.

(B)Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through each burner tube several times.

(C)Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

7.Wire brush entire outer surface of burner to remove food residue and dirt.

8.Clean any blocked ports with a stiff wire such as an open paper clip.

9.Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

 

openings. See illustrations at right.

 

10.

Attach electrode to burner.

 

11.

Carefully replace burners.

 

12.

Attach burners to brackets on firebox.

Correct

burner-to-valveengagement

13.Reposition carryover tubes and attach to burners. Replace troughs and cooking grates.

Firebox

 

Electrode

tube

 

Carryover

 

Firebox burner

Pry off electrode with a

bracket

flat blade screwdriver

9

LIMITED WARRANTY

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freightpre-paidby the consumer for review and examination.

SCOPE OF COVERAGE

PERIOD OF COVERAGE

TYPE OF FAILURE COVERAGE

Stainless Burner

Limited Lifetime

PERFORATION, MANUFACTURING,

Firebox and Lid

2 years from date of purchase*

AND MATERIAL DEFECTS ONLY

All Other Parts

1 year from date of purchase*

 

*Note: A dated sales reciept WILL be required for warranty service.

The original consumer-purchaserwill be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.

Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. RUST is not considered a manufacturing or materials defect.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1.Shipping cost, standard or expedited, for warranty and replacement parts

2.Service calls to your home.

3.Repairs when your product is used for other than normal, single-familyhousehold or residential use.

4.Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,

acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer.

5. Any food loss due to product failures or operating difficulties.

6. Replacement parts or repair labor costs for units operated outside the United States or Canada. 7. Pickup and delivery of your product.

8. Repairs to parts or systems resulting from unauthorized modifications made to the product. 9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, the manufacturer reserves the right to substitute like or similar parts that are equally functional.

Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,

replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,

acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies

in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaserprior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should

write to:

Consumer Relations

P. O. Box 1240

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid.Consumer returns that do not meet these standards will be refused.

10

PARTS LIST

Key

Qty

Description

A

1

TOP LID

B

1

LOGO PLATE, W/ TEMP GAUGE

C

2

HANDLE END, TOP LID

D

1

HANDLE, TOP LID

E

2

RUBBER BUMPER, RECTANGLE, F/

TOP LID

 

 

F

4

RUBBER BUMPER, ROUND

G

1

HARDWARE F/ TOP LID ASSEMBLY

H

1

FIREBOX

I

4

MAIN BURNER

J

2

ELECTRODE SET, LEFT MAIN

BURNERS

 

 

K

2

ELECTRODE SET, RIGHT MAIN

BURNERS

 

 

L

2

CARRY OVER, F/ MAIN BURNER

M

1

HOSE VALVE REGULATOR

N

1

MAIN CONTROL PANEL

O

4

BEZEL F/ CONTROL KNOB

P

1

UPPER PANEL, REAR, CART

Q

5

CONTROL KNOB

R

1

MATCH HOLDER AND CHAIN ASSY

S

1

LEFT CART FRAME

T

1

RIGHT CART FRAME

U

1

ELECTRONIC IGNITION MODULE

V

1

CAP, F/ ELECTRONIC IGNITION

MODULE

 

 

W

1

IGNITOR WIRE, F/ SIDEBURNER

X

1

LOWER PANEL, REAR, CART

Y

1

GROMMET

Z

1

HEAT SHIELD, F/ TANK

AA

1

IGNITER SWITCH MODULE

BB

1

BOTTOM SHELF

CC

1

TANK SCREW

DD

2

CASTER, LOCKING

EE

2

CASTER, FIXED

FF

1

UPPER DOOR BRACE

GG

1

DOOR, RIGHT, NO HANDLE

HH

2

DOOR, LEFT, SMALL, NO HANDLE

II

4

HANDLE, F/ SB / DOORS

JJ

1

CABINET SHELF/ DIVIDER

KK

1

CENTER CART DIVIDER

LL

1

SMALL DOOR MAGNET

MM

2

TROUGH

NN

1

TROUGH MIDDLE BRACKET

Key

Qty

Description

OO

1

WARMING RACK

PP

4

COOKING GRATE

QQ

1

SIDEBURNER SHELF

RR

1

CONTROL PANEL, LEFT SIDE

SHELF

 

 

SS

1

DRIP PAN INSERT

TT

1

LID, F/ SIDEBURNER

UU

2

HINGES, F/ SB LID

VV

1

BEZEL F/ SIDEBURNER CONTROL

KNOB

 

 

WW

1

SIDEBURNER

XX

1

ELECTRODE, F/ SIDEBURNER

YY

1

GRATE, F/ SIDEBURNER

ZZ

1

RIGHT SIDE SHELF

AAA

1

CONTROL PANEL, RIGHT SIDE

SHELF

 

 

BBB

2

SPRING PIN, F/ DOOR

NOT Pictured

Key

Qty

Description

1

CASTER PIN

2

DOOR MAGNET

1

HARDWARE PACK

1

ASSEMBLY MANUAL, ENGLISH

1

ASSEMBLY MANUAL, SPANISH

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same.

11

PARTS DIAGRAM

G

BBB

OO

 

 

P

 

 

 

 

 

UU

 

 

 

H

 

 

TT

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

II

 

 

 

 

 

 

SS

L

 

L

E

C

 

 

 

 

 

 

R

 

 

 

NN

 

 

 

 

 

 

 

 

 

 

 

AA

QQ

YY

I

K

K

 

 

 

J J

 

 

 

 

 

 

M

 

 

 

 

 

RR

WW

 

O

 

 

 

 

XX

Q

 

 

Z

 

 

 

 

 

 

W

VV Q

N

 

 

 

FF

 

 

 

 

A

C

D

PP

MM

ZZ

 

JJ

 

 

AAA

 

 

X

U

 

KK

 

II

 

 

V

 

 

 

 

 

 

 

 

 

 

 

II

 

 

 

 

Y

HH

LL

 

CC

 

 

 

 

 

 

 

 

II

S

 

 

T

HH

BB

 

 

 

 

 

EE EE

DD DD

GG

 

 

 

 

12

ASSEMBLY

1

Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A.

Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining

 

casters. Make sure the two locking casters are secured at the rear and the non-lockingcasters are secured at the front.

 

After all 4 casters are secure, remove the Caster Pin and save for future maintenance.

 

 

 

 

 

 

A

 

Locking caster

 

Caster pin

 

Fixed caster

Front

Rear

Bottom shelf

2

Attach side panels to bottom shelf using three

1/4-20x1/2” screws per panel.

IMPORTANT: Panel with large hole must Be on Right side of bottom shelf.

Left side panel

Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws.

Front

Magnet

1/4-20x1/2”screw

Right side panel (with large hole)

13

3

Place lower back panel between side panels at rear of bottom shelf, oriented as shown. Secure lower back panel to side

panels using two 1/4-20x1/2” screws on each side. Secure lower back panel to bottom shelf using one1/4-20x1/2”

screw.

1/4-20x1/2”screw

Recess for tank heat shield tabs

Lower back panel

14

 

Attach center cart divider to bottom shelf using three #10-24x3/8” screws,5mm lock washers and5mm flat washers.

4

 

Center cart divider

Bottom shelf

#10-24x3/8”screw

5mm lock washer

5mm flat washer

 

On back of grill, attach center cart divider to lower back panel using two #8x3/8” self-tappingscrews.

5

Center cart divider

#8x3/8” self-tappingscrew

Lower back panel

15

6

Attach cabinet shelf to center cart divider using two

Attach cabinet shelf to cart left side panel using two

 

#10-24x3/8” screws,5mm lock washers and5mm flat washers.#10-24x3/8” screws,5mm lock washers and5mm flat washers.

Cabinet shelf

panel leftside Cart

#10-24x3/8”

5mm flat

screw

5mm lock washer

 

washer

5mm flat

5mm lock

washer

washer

 

#10-24x3/8”

 

screw

Center cart divider

7 Inside of cart, attach middle of upper back panel to lower back panel using one1/4-20x1/2” screw.

Upper

back

panel

 

 

 

1/4-20x1/2”screw

Lower

back

panel

 

 

 

16

8

Insert tank heat shield tabs (w/o holes) into slots between upper back panel and lower back panel.

Insert front brace between cart side panels. Orient the front brace with the door hinge pin on the top right side.

Secure using one 1/4-20x1½” screw on each side.

Upper

back

panel

 

 

 

Hinge pin

Front

brace

 

Tank heat shield (concave side up)

1/4-20x1½”screw

9

Attach middle of front brace to center cart divider using one #8x3/8” self-tappingscrew, shownA.

Attach tank heat shield front tabs (w/ holes) under front brace using two#8X3/8” self-tappingscrews, shownB.

A

brace Front

B

Front brace

Center cart divider

#8x3/8”

self-tappingscrew

Tank heat shield

#8x3/8” self-tappingscrew

17

10 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels.Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart.

Grill head

Regulator hose

11

Secure front brace in upper hole with one 1/4-20x1½” screw andfiber washer.

Secure upper back panel in lower hole with one 1/4-20x1½” screw andfiber washer.

Only left side shown for assembly, repeat above steps for right side.

Fiber washer

1/4-20x1½”screw

Upper back

Fiber washer

panel

 

1/4-20x1½”screw

18

12

Inside of the cart, connect the wires from burner electrodes into the back of Electronic Ignition module. Total (5) connections.

Connect the two wires [(a) and (b)] from switch wiring harness into the back of Electronic Ignition module. Total (2)

connections, shown A.

Note: Switch terminals are larger than electrode terminals and should only be installed in location shown as (a),(b).

Unscrew the cap and nut from electronic ignition module. Attach electronic ignition module to the cart right side panel with the nut, shown B.

Insert AA battery into ignition module, negative ()end first. Then put on the cap, shownC.

A

Tie wrap

1

(a)

3

2

4

 

 

 

 

(b)

5

 

 

Electronic ignition module

B

Electronic ignition

Nut

 

module

 

Right side panel

NOTE: Wires omitted for clarity of illustration

 

 

C

Right side panel

-

+ Cap

AA battery

 

 

 

 

 

 

 

 

 

 

13

shown A.

 

 

 

 

 

 

Attach right side control panel to right side shelf using four #10-24x3/8” screws,5mm lock washers and5mm flat washers,

 

 

 

 

Insert flange on right side shelf into side shelf brackets on right side of firebox, shown B.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

side shelf bracket

B

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

5mm flat washer

 

 

 

 

 

 

 

 

5mm lock washer

 

 

 

 

 

 

 

 

#10-24x3/8”screw

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

14

Attach right side shelf to firebox using two 1/4-20x3/4” screws and1/4” nuts, shownA.

Attach front of shelf using two #8x3/8” self-tappingscrews and large flat washers, shownB.

 

 

Attach rear of shelf using one 1/4-20x1½” screw, shownC.

 

 

 

 

 

 

 

 

A

 

 

 

 

1/4-20x3/4”

 

 

 

 

screw

1/4” nut

B C

#8x3/8” self-tappingscrew

Large flat washer

1/4-20x1½”screw

20

15 Attach left side control panel to left side shelf using four#10-24x3/8” screws,5mm lock washers,5mm flat washers, shownA.

Attach side burner lid handle to side burner lid using two #10-24x3/8” screws,5mm lock washers and5mm flat washers, shownB.

Place side burner lid onto left side shelf and align hinge holes in back of lid with shelf holes. Secure lid to the shelf using four #8-32x3/8” screws,4mm flat washers,4mm lock washers, and#8-32 hex nuts, shownC.

Insert flange on left side shelf into side shelf brackets on side of firebox, shown D.

A

5mm Lock

5mm Flat

Left

 

 

 

washer

side

 

 

washer

 

 

control

 

#10-24x3/8”

 

 

 

panel

screw

 

 

 

 

 

 

 

 

 

Left

side

shelf

 

 

 

C

lid Sideburner

Leftsideshelf

D

side shelf bracket

Left

side

 

 

shelf

 

 

 

 

 

B

 

5mm Flat

 

5mm Lock

washer

Side burner lid

 

 

washer

 

handle

#10-24x3/8”screw

Side burner lid

#8-32x3/8”screw

Hinge

4mm flat washer

4mm lock washer

#8-32hex nut

21

16

Attach left side shelf to firebox using two 1/4-20x3/4” screws and1/4” nuts, shownA.

Attach front of shelf using two #8x3/8” self-tappingscrews and large flat washers, shownB.

Attach rear of shelf using one 1/4-20x1½” screw, shownC.

A

1/4” nut

1/4-20x3/4”screw

 

B

C

1/4-20x1½”screw

#8x3/8” self-tapping

screw

Large flat washer

22

17 First, remove the two screws and lock washers attached to the sideburner valve bracket.Position sideburner valve bracket beneath sideburner control panel so that valve stem comes through larger center hole in control panel. Align the holes on valve bracket with left and right holes on control panel. Secure using lock washers and screws that were removed from bracket.

Next, place sideburner bezel over valve stem on front side of control panel. Align small holes on bezel with upper and lower holes on control panel. Attach using two #8-32x3/8” screws and4mm lock washers. Press sideburner control knob onto valve stem.

Note: Use left and right holes on control panel to attach valve bracket

Screws and Washers removed from valve bracket

Note: Use upper and lower holes on control panel to attach bezel

Control knob

#8-32x3/8”screw

 

4mm lock washer

Sideburner control panel

Valve stem

Sideburner valve bracket

Side burner bezel

Note: Make sure to set the bezel with the longer slot at the top

188a Insert sideburner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shownA. Make sure burner tube engages sideburner valve, shownC. Secure burner to siderburner drip pan with one Wing nut, shownB. Under sideburner shelf, attach sideburner ignitor wire to electrode.

B

Wing nut

C

tube burner

sideburner drip pan

sideburner

valve

sideburner drip pan

A

electrode

ignitor wire

23

19 Place side burner cooking grate onto side burner shelf.

sideburner

cooking

grate

 

 

 

20 Insert the pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door.

PRESS

Top of door

Right door

pin

on bottom of door

24

21 Attach left small doors to left side panel using eight#8-32x1/4” screws.

#8-32x1/4”screw

22

Place trough middle bracket into fire box.

Place troughs into fire box. Align pins at front of troughs with the holes at front of fire box.

Troughs

Put trough middle bracket

on the brackets at front and rear of firebox.

Trough pin

Trough middle bracket

25

 

Place cooking grates onto firebox as shown.

23

Insert the four wire ends at rear of warming rack into holes in back of fire box. Front wires of warming rack rest on sides of

 

firebox.

 

Assembled

 

warming rack

Warming Rack

Cooking grate

24

LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use &

Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder

 

valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. Insert regulator through large hole in

 

right side panel. See Use & Care section of this manual to perform the “Burner Flame Check” and for

 

important safety instructions before using.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cylinder valve must face to front of cart once

 

 

 

 

tank is attached. Failure to install cylinder

 

 

 

 

correctly may allow gas hose to be damaged

 

 

 

 

in operation, resulting in the risk of fire.

 

 

 

 

 

 

Cylinder screw at rear of cart

 

Regulator

Always keep LP cylinders in upright position during use, transport, and storage.

26

Consumer must purchase Natural Gas Conversion Kit 4584625 to convert this grill to natural gas. Use the following instructions instead of instructions found in conversion kit

Main Burner Conversion

1

Make sure all Control Knobs are in the OFF position, LP Tank Valve is closed, Tank is disconnected from Regulator and

removed from Grill.

 

Remove Warming Rack, Cooking Grates and Troughs.

 

Your grill may differ from illustration shown. This portion of the manual covers a variety of grill styles. Use pictures as

 

reference only. Not all steps will apply to your grill conversion.

 

 

 

 

 

Remove Hitch Pins and remove Carryover Tubes.

2

Remove Hitch Pins at back of Burners to detach Burners from Burner Brackets.

 

Lift back of Burner while sliding Burner out of Firebox, disengaging burners from Valves.

Burner

Hitch Pin

 

Front of

 

Firebox

 

Carryover Tube

Hitch Pin

Burner

 

 

 

 

 

Insert Orifice Removal Tool provided with Kit into Firebox Burner openings and unscrew Orifices from ends of Valves. Save

3

removed Orifices and Orifice Removal Tool for converting back to LP Tank Gas. These grill valves are designed to work

with Natural Gas once Orifices are removed. Do not replace any Main Burner Orifices when using Natural Gas.

Firebox Burner Opening

Orifice

Orifice

Valve

Front of

Firebox

Orifice Removal Tool

27

4

Pull the Burner Control Knobs off of Valve Stems.

Remove Screws and Washers that secure each Bezel to the Control Panel. Save removed Bezels for converting back to LP

Tank Gas.

Install new Natural Gas Bezels provided with Kit (see illustration below) in place of old Bezels, on Control Panel and secure using previously removed Screws and Washers. Assure proper alignment with Control Knob before fully tightening.

Note: New Bezels will change the rotation for the Control Knob to properly control ignition and flames for your grill.

Press Control Knob back onto Valve Stems. Make adjustments to Bezels for free movement of Control Knobs.

Note: Replace only one Bezel at a time.

 

 

Screws

 

Bezels

 

 

Valve

 

 

Stem

 

 

Natural Gas Bezel

 

 

80007893

 

 

 

Main Burner

 

 

Control Knobs

 

 

 

 

 

Insert Burners into Firebox Burner openings, then over Valves with burner crossover port holes downward, making sure

5

Burner engages Valve properly.

 

 

See below diagram.

 

 

Secure Burners to Burner Brackets with previously removed Hitch Pins. Replace Carryover Tubes and secure with Hitch

 

Pins previously removed. Reference illustration Step 2.

 

 

Tube Burner

 

 

Correct burner-tovalve engagement

Incorrect burner-tovalve engagement

Port holes downward

28

Sideburner Conversion

6

Open Sideburner lid and remove the Sideburner Grate.

Beneath Sideburner shelf, remove Wingnut.

Remove Sideburner from shelf.

Sideburner Grate

Sideburner

 

Wingnut

 

 

 

 

 

Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice

7

and Orifice Removal Tool for converting back to LP Tank Gas. No replacement Orifice is required.

Orifice

Orifice Removal Tool

Valve

29

8

Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers

securing Bezel to shelf control panel. Save removed Bezel for converting back to LP Tank Gas.

Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem.

 

Screws

 

Bezel

 

Valve

 

Stem

Natural Gas Bezel

Sideburner Control Knob

80007894

 

9

Return Sideburner to shelf. Make sure Burner engages Sideburner Valve. See illustration below for correct burner-to-valve

engagement. Reference illustration 6.

Secure Burner to shelf with Wingnut. Reference illustration 6.

Place Sideburner Grate onto Sideburner pan. Reference illustration 6.

Valve

Sideburner

30

Outdoor Stove & Griddle Conversion

10

Open Sideburner lid and remove the Sideburner Gate.

Beneath Sideburner shelf, remove Wingnut.

Remove Sideburner from shelf.

Sideburner Grate

Wingnut

Sideburner

11

Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed

Orifice and Orifice Removal Tool for converting back to LP Tank Gas. No replacement Orifice is required.

Orifice

Orifice Removal Tool

Valve

31

12

Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securing

Bezel to shelf control panel. Save removed Bezel for converting back to LP Tank Gas.

Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem.

 

 

 

Screws

 

 

 

 

 

 

Bezel

 

 

 

Valve

 

 

 

 

 

 

Stem

Natural Gas Bezel

 

80007886

 

Sideburner Control Knob

13

Return Sideburner to shelf. Make sure Burner engages Sideburner Valve. See illustration below for correct burner-to-valveengagement.

Reference illustration 10.

Secure Burner to shelf with Wingnut. Reference illustration 10.

Place Sideburner Grate onto Sideburner pan. Reference illustration 10.

Valve

Sideburner

32

Natural Gas Hose Conversion

14

Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Save removed LP Manifold

Connection for converting back to LP Tank Gas.

Your Grill may differ from illustration shown.

Manifold Connection

LP Regulator Hose Assembly

Manifold Connection

Natural Gas Hose Assembly

33

WARNING

Do not use hard metal piping of any kind to connect this type of grill to natural gas source. Use only hose specified by manufacturer. Using hard metal piping or convoluted metal tubing is an unsafe practice. Movement of the grill can cause breakage of metal pipe.

Connecting Your Grill to the Natural Gas Source.

1.A professionally-installedshut-offvalve between the supply piping and the socket is recommended, but not required, by the National Fuel Gas Code. Socket connection must be made outdoors.

2.Coat the gas supply pipe nipple with gas resistant pipe dope or approved teflon tape. Screw socket onto gas supply pipe (house gas source) as shown in Figure A below, andwrench-tighten.

CAUTION

The quick disconnect socket should never be connected

to the grill. Direction of gas flow is indicated on the

socket.

Quick disconnect socket

House piping

Figure A

3.Pull back the sleeve on the quick disconnect socket and insert the unattached end of the gas hose into the socket. Release the sleeve and continue pushing the hose into the socket until the sleeve snaps into the locked position. See Figure B.

Gas hose

Sleeve

Figure B

4.When the quick disconnect socket and the gas hose are connected, a valve in the socket opens automatically to permit full gas flow. When the gas hose is disconnected, the valve in the socket instantly and positively shuts off the flow of gas. Because the valve in the socket positively shuts off the flow of gas, the grill can be disconnected from the gas source by disconnecting the gas hose from the quick disconnect socket. The socket should be left attached to the gas source (house piping). Figure C, below, shows properly connected hose and socket.

Figure C

With proper assembly, the gas hose cannot be removed without pushing the quick disconnect sleeve back. To disconnect, push sleeve back and pull plug out of sleeve (this automatically shuts off gas).

Please Note: Hose and assembly are C.S.A. listed for natural gas, manufactured gas, mixed gas and for liquefied petroleum and for LP Gas-Airmixtures on basis of 0.64 specific gravity for 1000 BTU’s per cubic foot of gas at 0.3 in. water column pressure drop. Only ANSI Z21.54 approved hoses should be used with this grill.

The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing on that system at test pressures in excess of 1/2 psig (3.5kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5kPa).

34

DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Possible Cause

Prevention/Solution

 

 

 

Gas leaking from

• Damaged hose.

• Turn off gas at LP cylinder or at source on natural gas systems. If

cracked/cut/burned

 

anything but burned, replace valve/hose/regulator. If burned,

hose.

 

discontinue use of product until a plumber has investigated cause

 

 

and corrections are made.

Gas leaking from LP

• Mechanical failure due to rusting or

• Replace LP cylinder.

cylinder.

mishandling.

 

Gas leaking from LP

• Failure of cylinder valve from

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

cylinder valve.

mishandling or mechanical failure.

 

Gas leaking between

• Improper installation, connection not

• Turn off LP cylinder valve. Remove regulator from cylinder and

LP cylinder and

tight, failure of rubber seal.

visually inspect rubber seal for damage. See LP Cylinder Leak Test

regulator connection.

 

and Connecting Regulator to the LP Cylinder.

Fire coming through

• Fire in burner tube section of burner due

• Turn off control knobs and LP cylinder valve. Leave lid open to

control panel.

to blockage.

allow flames to die down. After fire is out and grill is cold, remove

 

 

burner and inspect for spider nests or rust. See Natural Hazard

 

 

and Cleaning the Burner Assembly pages.

Grease fire or

• Too much grease buildup in burner area.

• Turn off control knobs and LP cylinder valve. Leave lid open to

continuous excessive

 

allow flames to die down. After cooling, clean food particles and

flames above cooking

 

excess grease from inside firebox area, grease tray, and other

surface.

 

surfaces.

 

 

 

Troubleshooting

Problem

Possible Cause

Burner(s) will not light

GAS ISSUES:

• Trying to light wrong burner.

using ignitor.

• Burner not engaged with control valve.

(See Electronic Ignition

Troubleshooting also)

• Obstruction in burner.

 

Continued on next page.

No gas flow.

Vapor lock at coupling nut to LP cylinder.

Coupling nut and LP cylinder valve not fully connected.

ELECTRICAL ISSUES:

Electrode cracked or broken; “sparks at crack.”

Electrode tip not in proper position.

Wire and/or electrode covered with cooking residue.

Wires are loose or disconnected.

Wires are shorting (sparking) between ignitor and electrode.

Prevention/Solution

See instructions on control panel and in Use and Care section.

Make sure valves are positioned inside of burner tubes.

Ensure burner tubes are not obstructed with spider webs or other matter. See cleaning section of Use and Care.

Make sure LP cylinder is not empty. If LP cylinder is not empty, refer to “Sudden drop in gas flow.”

For a grill equipped with the AUTO-CLEAN™feature, make sure theAUTO-CLEAN™valve is set to “Grill”

Turn off knobs and disconnect coupling nut from LP cylinder. Reconnect and retry.

Turn the coupling nut approximately one-halftothree-quartersadditional turn until solid stop. Tighten by hand only - do not use tools.

Replace electrode(s).

Main Burners:

Tip of electrode should be pointing toward gas port opening on burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner:

Tip of electrode should be pointing toward gas port opening on burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

Clean wire and/or electrode with rubbing alcohol and clean swab.

Reconnect wires or replace electrode/wire assembly.

Replace ignitor wire/electrode assembly.

• Dead battery.

• Replace with a new alkaline battery.

35

Troubleshooting (continued)

Problem

Possible Cause

Prevention/Solution

 

 

 

Burner(s) will not light

ELECTRONIC IGNITION:

• See Section I of Electronic Ignition System.

using ignitor.

• No spark, no ignition noise.

(See Electronic Ignition

• No spark, some ignition noise.

• See Section II of Electronic Ignition System.

Troubleshooting also)

 

• Sparks, but not at electrode or at full

• See Section III of Electronic Ignition System.

 

strength.

 

Burner(s) will not

• See “GAS ISSUES:” on previous page.

 

match light.

• Match will not reach.

• Use long-stemmatch (fireplace match).

 

 

• Improper method of match-lighting.

• See “Match-Lighting”section of Use and Care.

Sudden drop in gas

• Out of gas.

• Check for gas in LP cylinder.

flow or low flame.

• Excess flow valve tripped.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low,

 

 

 

turn off knobs and LP cylinder valve. Disconnect regulator.

 

 

Reconnect regulator and leak-test.Turn on LP cylinder valve, wait

 

 

30 seconds and then light grill.

 

• Vapor lock at coupling nut/LP cylinder

• Turn off knobs and LP cylinder valve. Disconnect coupling nut from

 

connection.

cylinder. Reconnect and retry.

Flames blow out.

• High or gusting winds.

• Turn front of grill to face wind or increase flame height.

 

• Low on LP gas.

• Refill LP cylinder.

 

• Excess flow valve tripped.

• Refer to “Sudden drop in gas flow” above.

Flare-up.

• Grease buildup.

• Clean burners and inside of grill/firebox.

 

• Excessive fat in meat.

• Trim fat from meat before grilling.

 

• Excessive cooking temperature.

• Adjust (lower) temperature accordingly.

 

 

 

Persistent grease fire.

• Grease trapped by food buildup around

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position

 

burner system.

and let fire burn out. After grill cools, remove and clean all parts.

 

 

 

Flashback...

• Burner and/or burner tubes are blocked.

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner

(fire in burner tube(s)).

 

cleaning section of Use and Care.

Unable to fill LP

• Some dealers have older fill nozzles

• The worn nozzles don’t have enough “bite” to engage the valve. Try

cylinder.

with worn threads.

a second LP dealer.

One burner does not

• Grease buildup or food particles in

• Clean carry-overtube(s) with wire brush.

light from other

end(s) of carryover tube(s).

 

burner(s).

 

 

AUTO-CLEAN™

Possible Cause

Prevention/Solution

(If Equipped)

 

 

Timer does not work

Dead Battery

Replace batteries

(Green light does not

Batteries installed incorrectly.

Install batteries correctly.

flash)

Knob Position did not start the Clean

Push Knob in to start the clean cycle. (Green LED should begin to

 

Cycle

flash)

 

 

 

No LED’s will illuminate

Dead Battery

Replace batteries

 

 

 

Red LED next to battery

Low Battery Strength

Prepare to replace batteries (NOTE: Clean cycle will operate with

symbol is illuminated

 

a weak battery.

 

 

 

36

Troubleshooting - Electronic Ignition

Problem (Ignition)

Possible Cause

Check Procedure

Prevention/Solution

 

 

 

 

SECTION I

• Battery not installed

• Check battery orientation.

• Install battery (make sure that “+” and “–”

No sparks appear at

any electrodes when

properly.

 

connectors are oriented correctly, with “+” end up

Electronic Ignition Button

 

 

and “–”end down.)

is pressed; no noise can

• Dead battery.

• Has battery been used

• Replace battery with new alkaline battery.

be heard from spark

module.

 

previously?

 

 

• Button assembly not

• Check to insure threads are

• Unscrew button cap assembly and reinstall, making

 

installed properly.

properly engaged. Button

sure threads are aligned and engaged fully.

 

 

should travel up and down

 

 

 

without binding.

 

 

• Faulty spark module.

• If no sparks are generated

• Replace spark module assembly.

 

 

with new battery and good

 

 

 

wire connections, module is

 

 

 

faulty.

 

 

 

 

 

SECTION II

• Output lead

• Are output connections on

• Remove and reconnect all output connections at

No sparks appear at

any electrodes when

connections not

and tight?

module and electrodes.

Electronic Ignition Button

connected.

 

 

is pressed; noise can

 

 

 

be heard from spark

 

 

 

module.

 

 

 

 

 

 

 

SECTION III

• Output lead

• Are output connections on

• Remove and reconnect all output connections at

Sparks are present

connections not

and tight?

module and electrodes.

but not at all

connected.

 

 

electrodes and/or not

• Arcing to grill away

• If possible, observe grill in

• If sparks are observed other than from burner(s),

at full strength

 

from burner(s).

dark location. Operate

wire insulation may be damaged. Replace wires.

 

 

ignition system and look for

 

 

 

arcing between output wires

 

 

 

and grill frame.

 

 

• Weak battery.

• All sparks present but weak

• Replace battery with a new alkaline battery.

 

 

or at slow rate.

 

 

• Electrodes are wet.

• Has moisture accumulated

• Use paper towel to remove moisture.

 

 

on electrode and/or in burner

 

 

 

ports?

 

 

• Electrodes cracked or

• Inspect electrodes for

• Replace cracked or broken electrodes.

 

broken “sparks at

cracks.

 

 

crack”.

 

 

 

 

 

 

37

NOTES

38

Please register your product online at:

www.charbroil.com/register

(If you register online, you do not need to send in this registration card.)

PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE. FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED. THIS WARRANTY IS NON TRANSFERABLE.

LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA. CONSERVE LA FACTURA. ESTA GARANTIA ES INTRANSFERIBLE.

VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L’ACHAT. POUR OBTENIR LE SERVICE SOUS GARANTIE, UNE PREUVE D’ACHAT DOIT ETRE PRESENTEE. VEUILLEZ CONSERVER VOTRE FACTURE. LA PRESENTE GARANTIE N’EST PAS TRANSFERABLE.

*Required | Necesario | Exigé

~ PLEASE PRINT ~ IMPRIMA POR FAVOR ~ S'IL VOUS PLAÎT IMPRIMER ~

* 1 First Name | Nombre | Prénom

Initial | Inicial | Initiale

Last Name | Apellido | Nom de Famillie

 

 

 

 

 

 

 

 

Address (number & street)| Dirección (número y calle)| Adresse (numéro et rue)

Apt Number | Nº de apart | Nº d’appt.

 

 

 

 

 

 

 

City | Cludad | Ville

State | Estado | Province

Zip Code | Código Zip | Code Postal

*2

*4

E mail Address | Dirección de correo electrónico | Adresse électronique

* 3 Phone Number | Número telefónico | Numéro de téléphone

Model Number | Número de modelo | Numéro de modèle

 

STICKER ON PRODUCT

* 5

Attach copy of your

Serial Number | Número de serie| Numéro de série

sales receipt here.

6 Date of Purchase | Fecha de compra | Date de l’achat7 Store Name | Nombre de la tienda | Nom du magasin

$

8 Purchase Price | Precio de compra | Prix d’achat9 Your Gender | Sexo | Sexe:

cMale | Masculino | Masculin

cFemale | Femenino | Féminin

10Which product are you registering? ¿Qué producto está registrando? Quel produit enregistrez vous?

1.cGas Grill | Parrilla a gas | Gril au gaz

2.ElectricGrill | Parrilla eléctrica | Gril électrique

3.cSmoker | Ahumador | Fumoir

4.CharcoalGrill | Parrilla a carbón | Barbecue au charbon

5.cCooker/Fryer | Cocina/freidora | Cuiseur/Friteuse

6.cOther | Otro | Autre

Mail to: / Envíelo a:

Char Broil Warranty Registration

P.O. Box 1240

Columbus, GA 31902 1240

Adjunte aqui la copia de su recibo de compra

Veuillez attacher une copie de votre reçu ici.

We respect your privacy. | Respetamos su privacidad. | Nous respectons votre vie privée.

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=Marque aquí si no desea recibir ofertas y promociones especiales de Char Broil:

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Thank you for completing this questionnaire. | Gracias por completer este cuestionario. | Merci d’avoir bien voulu remplir ce questionnaire.

39