Char-Broil SILVER SMOKER 3201560 User Manual

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03201560 • 04201113

Smoker, BBQ and Grill

Tools needed for

assembly:

2 Adjustable Wrenches

7/16” Open-EndWrench

Flat Screwdriver

Hammer

THIS UNIT IS HEAVY. DO NOT assemble without helper.

Some parts may contain sharp edges - especially as noted in manual. Wear protective gloves if necessary.

Read and follow all safety statements, warning, assembly instructions and use & care directions before attempting to assemble and cook.

CARBON MONOXIDE HAZARD

Burning charcoal inside can kill

you. It gives off carbon monoxide, which has no odor. NEVER burn

charcoal inside homes, vehicles

or tents.

42802119 (01-09-04)

STOP!

Call Our Help Line

Missing a part?

No need to go back to the store!

The store where you made your purchase does not stock parts for this item. If you need parts, whether they are missing or damaged, call the Customer Service toll free Help Line.

Call us and we will gladly ship the part you need

FREE OF CHARGE.

PARTS LIST

ITEM

DESCRIPTION

55700193

SMOKER CHAMBER KIT

55700194

FIREBOX KIT

55700195

WOOD SHELF KIT

55700442

AXLE KIT

55700443

WHEEL KIT

55700198

LEG BRACE KIT

55700199

SMOKESTACK KIT

55700200

SHORT LEG KIT

55700201

LONG LEG KIT

55700202

SHELF BRACKET KIT

55700203

COVER PLATE KIT

55700204

DOOR LATCH KIT

55700205

LOGO PLATE KIT

55700206

8” WOOD HANDLE KIT

55700192

BUTTERFLY DAMPER KIT

42000010

HARDWARE BAG

10000074

LEG CAPS

40009916

LARGE PORCELAIN GRATE SET

40009925

SMALL PORCELAIN GRATE

40022811

FIRE GRATE SET (3)

46030090

WOOD STORAGE RACK

44830150

GREASE CLIP

40003010

OPTIONAL TEMPERATURE GAUGE

42802119

ASSEMBLY INSTRUCTIONS

FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving.NEXT, pick a suitable location to1 work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective work surface during assembly.

TO BEGIN ASSEMBLY, build two leg assemblies by sliding thelong leg sections into theshort leg sections.

Short leg section

Long leg section

2

Attach leg braces to the outside of one leg assembly using #10-24x1¾” screws and#10-24 flange nuts.Make sure slotted

(oval) hole is toward bottom of leg. Do not fully tighten screws until Step 8 is complete.

Leg brace

Leg brace

Slotted

hole

Lay the leg assembly on its side with legs braces pointing upward. Insert the wood rack hooks into leg holes and swing rack 3 upward, parallel to leg braces.

Wood rack

With the aid of a helper, place leg holes of remaining leg assembly over wood rack hooks and rotate leg assembly until it meets

4 the leg braces. Make sure both short legs are at one end of the rack and both long legs at the other end.Attach to leg braces using #10-24x1¾” screws and #10-24 flange nuts. Do not fully tighten screws until Step 8 is complete.

Short leg

Long leg

Short leg

Long leg

Insert a cotter pin into the hole at one end of the axle and bend the ends of the pin back so that it cannot be removed. Slide a5 wheel onto the axle. Slide the axle through the holes at the ends of the short legs. Slide remaining wheel onto axle and secure

with remaining cotter pin.

Cotter pin

Axle

Cotter pin

NOTE: Smoker chamber door not pictured6 for clarity.

Stand the leg assembly on end, wheels down. Stand the smoker chamber on its solid end, open end up. Place leg assembly against chamber, aligning holes in legs with holes in chamber. Attach legs to chamber using four 1/4-20x2” screws and1/4-20 flange nuts. Insert screws from outside, flange nuts inside chamber.

FULLY TIGHTEN ALL SCREWS AND

NUTS AT THIS TIME.

Open end up

Smoker chamber

Wheels down

NOTE: Smoker chamber and firebox doors not pictured for clarity.

TM

 

TM

ignitor accessory,

Diamond Fire Plate Installation - For models withoutDiamond Fire

 

7 part number 22504850.

 

 

 

 

For models that feature the Diamond Fire

TM

 

 

 

ignitor accessory, supplemental

 

instructions are included with ignitor.

 

 

 

 

First, locate the cover plate in the hardware box. At the bottom right end of the

Firebox

firebox there is an opening for the Diamond FireTM ignitor accessory. Install the

 

cover plate over the opening using two #8-32x1/2” screws and#8-32 lock nuts.

Second, align the hole pattern on the firebox with the pattern on the smoker chamber.The firebox should be slightly offset from the smoker chamber. Attach using six1/4-20x3/4” hex-head bolts andflat washer inside firebox and1/4-20 flange nuts inside smoker chamber.

Smoker

chamber

Firebox

Cover plate

NOTE: Smoker chamber door not pictured for clarity.

8 From inside the smoker chamber, slide the smokestack through the large hole. Align the two holes in the smokestack plate with the holes in the chamber and secure with two1/4-20x3/4” hex-head bolts outside the chamber and1/4-20 flange nuts inside.

Smokestack

Smokestack plate

Attach wood handle to smoker chamber door using two 1/4-20x3” screws,flat washers,handle spacers and1/4-20 flange 9 nuts, as shown below.Repeat to attach handle to firebox door.

Smoker chamber

door

Handle spacer

Handle

NOTE: Smoker chamber door not pictured for clarity.

10 Install grate support screws in thefour rear holes andtwo front-center holes in the smoker chamber. Use six#10-24x1” screws and#10 flange nuts.

11

12

NOTE: Smoker chamber door not pictured for clarity.

Attach shelf brackets to outer holes on front of smoker chamber using two 1/4-20x1¼” hex-head bolts and1/4-20 flange nuts.

DO NOT FULLY TIGHTEN.

NOTE: Smoker chamber door not pictured for clarity.

First, attach shelf slats to the two outer holes in shelf brackets using two#10-24x1” screws and#10-24 flange nuts per slat.DO NOT FULLY TIGHTEN SCREWS.Second, fully tightenhex-headbolts on shelf brackets (installed in previous step).Third, attach remaining shelf slat to brackets with two#10-24x1” screws and#10-24 flange

nuts. FULLY TIGHTEN ALL SHELF SLAT SCREWS.

2nd

Tighten bracket bolts.

Shelf bracket

3rd

1st

Attach inner slat.

Attach two outer

Fully tighten all

shelf slats. Do not

slat screws.

tighten.

If you have purchased the optional 3” Temperature Gauge,

13 part number 40003010, remove the attached nut, insert gauge stem into large hole in cooking chamber door and attach nut to gauge on inside of door.DO NOT OVERTIGHTEN NUT. Make sure text and graphics are aligned for easy viewing.

If you do not have a temperature gauge, install the chrome hole plug (provided) into temperature gauge hole in cooking chamber door.

If you would like to purchase the optional 3” Temperature

Hole plug

Gauge, part number 40003010, call 1-800-232-3398.

Hang grease clip from holes on bottom right side of smoker chamber. A 12 oz. soup or vegetable can will fit nicely into clip to 14 collect grease.

Grease

clip

If logo plate is not already installed, insert logo plate pins into two holes in lower right corner of smoker chamber door. Press 15 logo plate clips onto pins until snug against inside of door.

Logo plate

Logo plate clip

NOTE: Smoker chamber door not pictured for clarity.

16 If you wish to grill in the smoker chamber, place two of the three wire fire grates into bottom of smoker chamber. Place two large porcelain cooking grates into chamber, resting them on the grate support screws.

Wire fire grate (2)

Large porcelain

cooking grate (2)