Char-Broil Patio Caddie 06601295 User Manual

Size:
3.35 Mb
Download

WARNING

FOR YOUR SAFETY

1.Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2.An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance.

FOR YOUR SAFETY

If you smell gas:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open lid.

4.If odor continues, immediately call your gas supplier or your fire department.

06601295

ASSEMBLY/USE & CARE

MANUAL

FOR OUTDOOR HOUSEHOLD USE ONLY.

DO NOT USE INDOORS OR

FOR COMMERCIAL COOKING.

INSTALLER/ASSEMBLER: Leave these instructions with consumer.

CONSUMER: Keep this manual for future reference.

WARNING

Read this manual before cooking on grill. Failure to follow all manufacturers’ instructions could result in serious personal injury and/or property damage.

Combustion by-productsproduced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

CAUTION

Read and follow all safety statements, assembly instructions and Use and Care directions before attempting to assemble and cook.

Some parts may contain sharp edges — especially as noted in the manual! Wear protective gloves if necessary.

If you have any questions or need assistance during assembly, please call 1-800-241-7548.

Visit us on the web at: www.charbroil.com

C O L U M B U S , G A

06601295_42804181 (05-30-07)

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

DANGER

DANGER: Indicates an imminently hazardous

situation which, if not avoided, will result in death or

serious injury.

WARNING

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

Call Grill Service Center for Help and Parts

If you need assistance with your product or warranty parts call

1-800-241-7548.Hours of Service Center Operation are 8:00 A.M. To 6:00 P.M. EST Monday - Friday.

To order non-warrantyreplacement parts or accessories please visit us on the web at www.charbroil. com or call1-800-241-7548and one of our friendly and knowledgeable agents will be glad to assist you.

Important: Fill out Warranty information below

Warranty Information

Model Number

Serial Number

See rating label on grill for serial number.

Date Purchased

To insure your satisfaction

and for follow-upservice,

register your grill

online at:

www.grillregistration.com

Installation Safety Precautions

Use grill only with LP (propane) gas and the regulator/valve assembly supplied.

Grill installation must conform with local codes, or in their absence with National Fuel Gas Code, NFPA 54 / ANSI

Z223.1 or CAN/CGA-B149.2Propane Installation Code.

Handling and storage of LP cylinders must conform to LP Gas Code NFPA/ANSI 58. Grill is not for use in or on recreational vehicles and/or boats.

All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.

This grill is safety certified for outdoor use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

WARNING

For Safe Use Of Your Grill And To Avoid Serious Injury:

Do not let children operate or play near grill.

Keep grill area clear and free from materials that burn.

Do not block holes in bottom or back of grill.

Check burner flames regularly.

Usegrillonlyinwell-ventilatedspace.NEVERuseinenclosedspacesuchascarport,garage,porch,coveredpatio,orunderan overheadstructureofanykind.

Donotusecharcoalorceramicbriquetsinagasgrill.(Unless briquetsaresuppliedwithyourgrill).

Usegrillatleast3ft.from

anywallorsurface.

Maintain10ft.clearance

toobjectsthatcancatch

fireorsourcesofignition

suchaspilotlightsonwater

heaters,liveelectricalappliances,etc.

ApartmentDwellers:

Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

NEVER attempt to light burner with lid closed. A buildup of non-ignitedgas inside a closed grill is hazardous.

Never operate grill with LP tank out of correct position specified in assembly instructions.

Always close LP tank valve and remove coupling nut before moving LP tank from specified operation position.

2 • 06601295

Parts List

Key

Qty. Description

Kit Number

A.......

1 .......

Base Assy .. .........................................................

.29001148

B.......

1 .......

Control Panel Leg Kit ...........................................

55710172

C ......

2 .......

Cart Leg ................................................................

55710167

D ......

1 .......

Spark Generator ...................................................

29101267

E.......

1 .......

HVR Assembly. .....................................................

29101005

F.......

1 .......

Porcelain Bottom Kit..............................................

55710173

G ......

1 .......

Burner....................................................................

29101009

H ......

1 .......

Medallion ..............................................................

29101010

I ........

1 .......

Control Knob..........................................................

29101011

J .......

1 .......

Porcelain Top Kit........ ...........................................

55710174

K.......

1 .......

Top Handle Kit...... .................................................

55710169

L .......

1 .......

Heat Indicator.......... ..............................................

55710175

K

L

J

H

C

Q

F

O

NM

Parts List

Key

Qty. Description

Kit Number

M ......

1 .......

Grease Cup Kit

.......................................................55710171

N ......

1 .......

Electrode Wire........................................................

29101019

O ......

1 .......

Electrode ................................................................

29101021

P.......

1 .......

Pull Handle .............................................................

29101023

Q ......

1 .......

Cooking Grate ........................................................

29101024

R ......

1 .......

Valve Cover ............................................................

29101025

– .......

1 .......

Hardware Bag ........................................................

42030297

 

C

 

P

G

B

 

D

 

I

R

E

 

A

06601295 • 3

OPD Hand Wheel

Use & Care

LP Tank (LP Gas Supply Cylinder)

The LP tank used with your grill must meet the following requirements.

LP tank designed for use with your grill measures 12” (diameter) x 12-1/2”(tall) with 14 lb. capacity maximum. LP tank which measures 12” (30.5cm) (diameter) x 18” (45.7 cm) (tall) with 20 lbs. (9 kg.) capacity maximum may also be used.

Be constructed and marked in accordance with specifications for LP tank of the U. S. Department of Transportation (DOT) or for Canada, CAN/CAS-B339,cylinders, spheres and tubes for transportation of dangerous goods, Transport Canada (TC). See LP tank collar for marking.

LP tank valve must have:

•Type 1 outlet compatible with regulator or grill. •Safety relief valve.

•UL listed Overfill Protection Device

(OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use only LP tanks equipped with this type of valve.

ff Clo

ck

wise

O

 

 

OPD Hand Wheel

A

Type 1 outlet with

thread on outside

Safety Relief

Valve

Strap and Cap

LP tank must be arranged for vapor withdrawal and include collar to protect LP tank valve.

DANGER

Do not insert any tool or foreign objects into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

If a leak is detected at any time, STOP and call the fire department.

If you cannot stop a gas leak, immediately close LP tank valve and call LP gas supplier or your fire

department!

WARNING

If the regulator frosts turn off grill and LP tank valve immediately. This indicates a problem with the tank and it should not be used on any product. Return to supplier!

LP Tank Removal, Transport And Storage

Turn OFF all control knobs and LP tank valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Remove attachment holding LP tank, then lift up and off support bracket. Install safety cap onto LP tank valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage.

LP Tank

Safety

Valve

Cap

 

Do not use a POL transport plug

Retainer

(plastic part with external threads)!

Strap

It will defeat the safety feature

 

of the valve.

 

A disconnected LP tank in storage or being transported must have a safety cap installed (as shown). Do not store an LP tank in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP tank inside a vehicle which may become overheated by the sun. Always keep LP tank in upright position during use, transit or storage.

Do not store an LP tank in an area where children play.

LP (Liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.

LP gas is highly flammable and may ignite unexpectedly when mixed with air.

LP Tank Filling

Use only licensed and experienced dealers.

LP dealer must purge a new tank before filling.

Dealer should NEVER fill LP tank more than 80% of LP tank volume. Volume of propane in tank will vary by temperature.

A frosty regulator indicates gas overfill. Immediately close LP tank valve and call local LP gas dealer for assistance.

Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.

To remove gas from LP tank, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers.

4 • 06601295

LP Tank Exchange

Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual.

Always keep new and exchanged LP tanks in upright position during use, transit or storage.

Leak test new and exchanged LP tanks BEFORE connecting to grill.

Leak Test

Leak test must be repeated each time LP tank is exchanged or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak checked outdoors in well-ventilatedarea, away from ignition sources such as gas fired or active electrical appliances. During leak test, keep grill away from open flames or sparks.

Use a clean paint brush and 50/50 soap and water solution. Use mild soap and water. sDo not use household cleaning agents. Damage to gas train components can result.

1.Turn control knob to OFF.

2.Be sure regulator is tightly connected to LP tank.

3.Completely open LP tank valve by turning hand wheel counter clockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection.

Correct before proceeding.

4.Brush soapy solution onto following connections:

LP tank valve (1) including threaded portion into tank;

Regulator fitting, face at crimps and vent hole (2).

Hose (3) and all connections;

All LP tank welds (LP tank collar, middle and bottom) (4).

5.“If growing” bubbles appear, there is a leak. Close LP tank valve immediately.Re-tightenconnections and repeat leak test procedures. If leaks cannot be stopped replace parts. Order new parts by giving the serial, model number and name of items needed to the Grill Service Center at1-800-241-7548.

6.Always close LP tank valve after performing leak test by turning hand wheel clockwise.

1

3

4

2

3

WARNING

If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department!

Connecting Regulator to the LP Tank

1.Turn control knob OFF.

2.Turn LP tank OFF by turning hand wheel clockwise to a full stop (A).

3.Remove the protective cap from LP tank valve. Always use cap and strap supplied with valve.

4.Hold regulator, insert nipple (B) into LP tank valve. Nipple must be centered in LP tank valve. Hand tighten coupling nut, holding regulator in a straight line(C) with LP tank valve so as not to cross thread the connection.

5.Turn coupling nut clockwise to tighten to a full solid stop. The regulator will seal on the back-checkfeature in LP tank valve, resulting in some resistance.An additional one-half to three quarters turn is required to complete connection. Tighten by hand only - do not use tools.

Note: If you cannot complete the final connection, disconnect regulator and repeat steps 4 and 5. If you are still unable to complete the connection, do not use this valve and regulator! Call1-800-241-7548for a replacement.

6. Follow “Leak Test” instructions on the following page.

ff Clo

ck

wise

O

 

 

OPD Hand Wheel

A

Type 1 outlet with

thread on outside

Safety Relief

Valve

Strap and Cap

Nipple has to be centered into the LP tank valve.

B

Hold coupling nut and regulator as shown for proper connection to LP tank valve.

C

Coupling Nut

Regulator

06601295 • 5

WARNING

Hose Check

 

Before each use, check to see if hoses are cut, worn or

 

kinked. Replace damaged hoses before using grill. Use only

• Never attempt to attach this grill to the self-contained

valve/hose/regulator specified by manufacturer.

LP gas system of a camper trailer or motor home.

Normal

Kinked

 

• Do not use grill until leak-tested.

Hose

Hose

Safety Tips

sBefore opening LP tank valve, check the coupling nut for tightness.

sWhen grill is not in use, turn off control knob and LP tank valve.

sNever move grill while in operation or still hot.Uselong-handledbarbecue utensils and oven mitts to avoid

burns and splatters.

sThe grease cupmust be attached to grease clip and emptied after each use. Do not remove grease cup until grill has completely cooled.

sIf you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.

sThe regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill.

sIf you have a grill problem see the"Troubleshooting Section".

WARNING

NEVER attempt to light burner with lid closed. A buildup of non-ignitedgas inside of closed grill is hazardous.

Never operate grill with LP tank out of correct position specified in assembly instructions.

Always close LP tank valve and remove coupling nut before moving LP tank from specified operating position.

CAUTION

Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP tank off.

Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.

Turning Grill Off

Turn knob to OFF position. Turn LP tank hand wheel clockwise to a full stop.

Ignitor Check

Turn gas off at LP tank. Press ignitor button rapidly. “Click” should be heard each time at electrode. See Troubleshooting section if not click is heard.

Valve Check

Important: Make sure gas is OFF at LP tank before checking valve. Knob locks in place. To check valve, first push in knob and release, knob should spring back. If knob does not spring back, replace valve assembly before using grill. Turn knob to LOW position then turn back to OFF position. Valve should turn smoothly.

Before Your First Cookout

Light burner, check to make sure it is lit, close the lid and warm up grill on HIGH for 15 minutes. Curing of paint and parts will produce an odor only on first lighting.

Burner Flame Check

1.Light burner in grill bottom using long-stemmatch as described in Match Lighting.

2.Push in and rotate knob from HIGH to LOW. You should see a noticeably smaller flame in LOW position from that seen in HIGH position. Always check flame, as described above, prior to each use

sLet grill cool before placing briquets.

Ignitor Lighting

sDo not lean over grill while lighting.

1.Open lid. Turn on gas at LP tank.

2.Push in and turn knob on control leg to HIGH.

3.Push IGNITOR button rapidly to light. Be sure burner lights and stays lit.

4.If IGNITOR does not work, follow match lighting instructions.

CAUTION

If burner does not light, turn knob(s) to OFF, wait 5 minutes, try again. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidentally ignite with risk of injury.

6 • 06601295

Match Lighting

sDo not lean over grill while lighting.

1.Open lid. Turn gas on at LP tank.

2.Place lit long-stemmatch into one of three large match lighting holes around burner tube from beneath grill.

3.Push in and turn control knob to HIGH. Be sure burner lights and stays lit.

Match-lightingholes

CAUTION

General Grill Cleaning

Clean porcelain grill lid and bottom with soap and water or non-abrasivecleaner to remove dust and grease. Use Cream of Tarter for stubborn stains. Do not use a grill cleaner on outside of grill. Wipe with vinegar. Do not paint inside of grill.

Replace ceramic briquets as frequently as necessary to avoid grease buildup and flare-ups.

Porcelain grate: Because of glass-likecomposition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Usenon-abrasivescouring powder for stubborn stains.

Clean burner twice a month when in regular use. Clean burner prior to use after storage. Spiders and insects like to build nests in burner tubes (especially during colder months). These nests can cause flashback (fire in burner tube).

Repainting Your Grill

After extended use and exposure to weather, paint on grill legs may deteriorate or become spotted. Although this detracts from grill’s appearance, it will not impair its performance.

To refinish grill legs, use wire brush and lightly sand with fine grit sandpaper. Sanding allows new paint to adhere more easily. Refinish legs with heat resistant paint.

Storing Your Grill

 

 

Clean cooking grate and discard old briquets.

 

 

Apply a light coating of vegetable oil to heat plate.

 

Typical spider web inside burner

Store in dry location.

 

When LP tank is connected to grill. Store both outdoors in

 

 

 

 

wee ventilated space and ut of reach of children.

 

 

Cover grill if stored outdoors. Choose from a variety of grill

 

 

covers offered by the manufacturer.

Cleaning the Gas Train

Store grill indoors ONLY if LP tank is disconnected, removed

from grill and stored outdoors.

1.

Turn gas OFF at knob and LP tank.

 

2.

Remove cooking grate and grease cup (A).

A

3.

Remove acorn nuts and burner plate (B).

4.

Disconnect ignitor wire from electrode. Wipe ceramic portion

 

5.

of electrode with rubbing alcohol and cloth (C).

 

Examine upper and lower surfaces of burner tube closely (D).

 

 

If any cracks or holes are found, replace burner tube.

 

Valve

sVERY IMPORTANT:

When replacing burner tube, burner tube must pass through hole

in valve cover and engage valve attached to control leg.

B

Burner Tube

6.Using garden hose (preferably with nozzle), force water

7.

through burner tube to clean.

C

Replace burner place and acorn nuts.

 

8.

If grill is to be stored, coat tube burner lightly with cooking oil.

 

9.

Wrap protective cover over each end to keep insects out.

 

Attach flat end of ignitor wire to electrode.

 

10.

Add briquets to grill.

 

11.

Replace cooking grate and grease cup.

D

12.

Before cooking again on grill, follow Gas Flow Check.

13.

Grill must be completely dry before cooking.

A

06601295 • 7

Before Beginning Assembly

Remove all contents from box. Lay cardboard on the ground when unpacking, assemble grill parts on the cardboard to avoid scratching surfaces.

Carefully read and follow all assembly instructions, paying particular attention to parts orientation.

Easily find fasteners by referring to each item (shown actual size) at the start of each step.

Minimum tools...for assembly of your grill include screwdrivers (Phillips), adjustable wrench and pliers. A 3/8” nut driver would be ideal.

You may fill your LP gas tank prior to assembly. The tank must also have the safety cap installed onto the tank when not in use, See Use & Care section.

Items to Assemble 1 1 Grill Bottom

1 Control Leg

1Ignitor

2#10-24x1”Machine Screws

2#10-24Lock Nuts

2T-Nuts

2#10-24x3/8"Self-TapScrews

A Unfold leg. Fasten leg using (2)#10-24x3/8”self-tapscrews.

B Attach leg to grill bottom with (2)#10-24X 1” machine screws and (2)#10-24lock nuts. Finger tighten only. Secure witht-nuts.

Note: Be sure that hole in grill bottom for electrode is pointing upward toward control

panel.

C Push ignitor through control leg and secure with locking nut.

Self-tapscrew

#10-24

A

Lock Nuts

 

Qty: 2

 

#10-24x1”Machine Screws Qty: 2

#10-24x3/8"Qty: 2

T-Nuts

C

C

Ignitor

 

Qty: 2

 

B

Control Leg

Grill Bottom

Hole for electrode facing toward control leg.

8 • 06601295

Items to Assemble 2 2 Plain Legs

4 #10-24x1”MachineScrews

4 #10-24Lock Nuts (keps)

4 T-Nuts

4 #10-24x3/8"Self-TapScrews

A Unfold legs. Fasten each leg using (2)#10-24x3/8”self-tapscrews.

B Attach leg handle onto one leg with machine screws and hex nuts. Only finger tighten hex nuts. Secure witht-nuts.

C Place screws and hex nuts into each leg, finger tighten only. Secure legs to grill bottom witht-nuts.

#10-24

Lock Nuts

T-Nuts

#10-24x3/8"

Qty: 4

Qty: 4

Qty: 4

 

#10-24x1”Machine Screws Qty:4

Self-tapscrew

A

B

C

C

Plain Leg

06601295 • 9

3

Items to Assemble:

1 Base

6 #10-24x1”MachineScrews

6 Lock Nuts (#10-24)

#10-24

 

Lock Nuts

 

Qty: 6

Base

#10-24x1”Machine Screws Qty:6

10-24x1”Machine Screws

Handle

Turn cart over as shown. Make sure wheels on base face away from control leg.

A Each leg attaches to base with two machine screws and hex nuts.

Lock Nuts

Wheels opposite of handle.

#10-24

 

leg correctly attached to base

A

Control Leg

4

Items to Assemble:

1

Valve/Hose/Regulator

2

#6-32x3/8”Machine Screws

A Insert valve stem into opening on control leg, attach with machine screws.

#6-32x3/8”Machine Screws Qty: 2

A

A

Valve/Hose/Regulator

10 • 06601295