Char-Broil PATIO BISTRO 10601514-16 User Manual

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assembly

guide

Model Numbers:

08601559-16

10601578-16

10601578-A1

10601514-16

10601610

10601611

Estimated time required for assembly: 1 Hour

ELECTRIC

(English)

42804564 • 1/12/10

2 ASSEMBLY GUIDE

A, B, C, Assembly:

 

 

 

CAUTION: For your safety, before operating, Read Product Guide & Outdoor Cooking Guide

provided with this grill.

*SAFETY First…..Grill components may have sharp edges. Be careful when handling grill parts during assembly. We suggest that you wear a sturdy pair of leather gloves while handling the grill parts.

BEFORE You begin assembly of your grill….

1.Carefully remove all components from the carton.

2.Familiarize yourself with the components and hardware used for assembly.

3.Please note that hardware used for assembly may not be shown actual size..

4.After removing components from the carton, split the carton open and use it as a soft, scratch-freework pad to assemble your grill.

BEFORE You Grill….

1.Read Product Guide & Outdoor Cooking Guide

2.Position Grill Safely away from walls & structures.

3. Pre– Heat Grill—15minutes on5 ,High to season grill.

TIPS & Tricks…...

First - Go to charbroil.com to register your grill.

Take a moment to record the serial number here: _______________________________

When grilling, preheat your grill for 10 to 15 minutes with the lid down.

After grilling—theBistro can be turned on5 , High for cleaning and burning off the grates. - Use a wire brush to brush off the grates.

A light coat of oil on the grate will help prevent foods like fish and vegetables from sticking to the grate.

TOOLS REQUIRED FOR ASSEMBLY

(Not Supplied)

NOTE….

Installer: Leave instructions with the grill.

Consumer: Retain instructions for reference. Grill must be installed in accordance with local codes…..

Designed for outdoor use only…

Read all instructions before operating…

Phillips Head

3/8" Nut Driver

Small Adjustable

Screwdriver

Wrench

 

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3 ASSEMBLY GUIDE

 

 

Grill Parts Diagram

 

 

 

 

 

 

 

F

H

 

 

 

 

 

 

 

w

D

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

O

 

Q

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

 

G

 

 

 

X

 

 

 

 

 

R

 

 

 

I

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

E

 

 

 

 

 

 

 

 

 

 

L

 

 

C

 

 

K

 

 

 

 

 

 

 

 

 

 

 

N

 

 

P

 

J

 

 

 

 

 

 

S

 

 

U

 

 

U

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

M

 

Key

Qty

Description

Key

Qty

Description

Key

Qty

Description

A

1

Grill Lid

M

1

Grease Tray

---

1

Hardware Pack

B

1

Lower Body

N

2

Hubcap

---

1

Assembly Guide, English

C

1

Controller

O

1

Warming Rack

1

Assembly Guide, Spanish, optional

D

1

Element Assembly

P

2

Axle

1

Assembly Guide, French, optional

E

1

Wire Shelf

Q

1

Heat Indicator

1

Product Guide, English

F

1

Wind Shield

R

1

Cooking Grate

1

Product Guide, Spanish, optional

G

1

Towel Bar

S

1

Cart Base

1

Product Guide, French, optional

H

1

Lid Handle

T

1

Cart Bracket

1

Grilling Guide

I

1

Control Panel

U

2

Leg Caps

 

 

 

J

2

Wheel

V

1

Heat Shield

 

 

 

K

1

Rear Leg Set

W

1

Inner Reflector

 

 

 

L

1

Front Leg Set

X

1

Bezel

 

 

 

NOTE: Some grill parts shown in the parts list may differ slightly in appearance from those on your particular model.

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4 ASSEMBLY GUIDE

 

 

 

GRILL CART Assembly

 

 

Part

Qty

 

 

 

Fasteners

 

 

 

 

 

 

 

 

 

 

 

A1– Cart Base

1

.

 

 

 

 

 

 

A2Front Leg Set

1

 

 

 

 

 

 

 

 

A3– Rear Leg Set

1

 

 

 

 

 

 

 

 

A4– Wheels

2

 

 

1/4x20-1/2"

Wheel Retaining

3/8-16Nut

 

 

 

A5– Hubcap

2

 

 

 

 

 

 

 

screw

Clip

(qty 2)

 

 

 

 

 

 

 

(qty 4)

(qty 2)

 

 

 

 

 

 

 

 

 

 

Step 1Attach Front Leg Set (A2)to the Cart Base

 

 

 

 

 

 

 

(A1) using 2 1/4-20screws. Attach Rear

 

 

 

Axle Bolt

 

 

 

Leg Set (A3) to the Cart Base (A2)in the

 

 

 

 

 

 

same manner, using 2 1/4-20 screws.

 

 

 

(qty 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

After cart assembly, if

 

 

 

 

 

 

 

 

 

your cart does not sit

 

 

 

 

 

 

 

 

 

level, use these screws to

 

 

 

 

 

 

 

 

 

adjust the cart.

 

 

 

 

 

 

 

 

 

 

A3

Step 2Attach 2 Axle Boltsto the Rear Leg

A2

Set (A3), thread a 3/8-16nutas shown and tighten securely using a small adjustable wrench.

Slide a Wheel (A4)over an Axle Bolt

and secure using a Wheel Retaining

A1

Clip. Repeat for other side.

Position and Snap into place the

Wheel Hubcaps (A5).

1/4-20Screws

(4 each)

Wheel Retaining Clip - Install after placing wheel on the axle.

 

Axle Bolt

Axle Nut

A5

3/8-16

Position wheel as shown

A4

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5 ASSEMBLY GUIDE

 

 

GRILL CART Assembly

 

 

Part

 

 

 

Fasteners

 

 

 

 

Qty .

 

 

 

 

 

 

A6Cart Bracket

1

 

 

 

 

 

 

 

A7– Wire Shelf

1

 

 

 

 

 

 

 

A8Leg End Cap

2

 

 

 

 

 

 

 

 

 

 

#10x3/8"

1/4-20Nut

1/4x20-2"

 

 

 

 

 

 

screw

(qty 2)

screw

 

 

 

 

 

 

(qty 2)

(qty 2)

 

 

 

 

 

 

 

 

 

 

A7

A6

Step 3 - Carefully turn theCart Assembly over and allow it to rest on the tops of the leg assemblies. Spread the leg assemblies apart just far enough to allow the insertion of theWire Shelf (A7) into the 4 leg holes. Assemble theCart Bracket (A6) to theCart Assembly by inserting 2 each1/4-20x2" screws int0 into corresponding holes as shown. Allow theCart Bracket to rest on the floor, this will help with alignment. Secure with 2 each,1/4-20 nuts using a small adjustable wrench, not supplied.DO NOT TIGHTEN AT THIS POINT. The bracket will be tightened in step B2.

Be sure to install Cart Bracket (A6) on the side shown. Once complete-leavethe cart in the upside down position.

Lastly, insert the Leg End Caps (A8) into the front legs and secure with 1 each#10x3/8" screw.

A7

Place the Grill Bottom on the carton pad upside down in preparation for the next step.

A6

1/4-20x2"

screws

#10x3/8"

screws

A8

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6 ASSEMBLY GUIDE

 

 

GRILL BODY Assembly

 

 

Part

Qty.

 

 

Fasteners

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B1– Grill Base

1

 

 

 

 

 

 

 

B2– Wind Shield

1

10-24x3/8"

1/4-20x3/4"

Fiber Washer

1/4-20Nut10-24Nut

 

 

 

B3– Grill Lid

1

screw

Hinge

(qty 5)

(qty 2) (qty 10)

 

 

 

(qty 3)

screw

 

 

 

 

 

 

 

 

(qty 2)

 

 

 

 

 

 

 

 

 

 

 

 

Step 1 - Attach the Grill Base Assembly (B1)to the

Cart Assembly by aligning the studs on the bottom of the grill with the corresponding holes in the tops of the leg assemblies. Secure with 7 each10-24 nuts. A 3/8" Nut

Driver (not supplied) will work nicely for this step.

Step 3 - Attach the Windshield (B2)to the Grill Base (B1)by aligning the holes in the panels with the corresponding holes in the Grill Base. Secure with 3 10-24nuts,3 10-24x3/8"Screws, and

3 fiber washers. The Windsheildwill rest inside the Grill Base.

10-24

 

10-24x3/8"

B2

Screws

Nuts

(3 each)

 

(3 each)

Studs located on Grill Base Assembly

B1

B1

Fiber

Washer (3 each)

Cart

Bracket

B1

Step 2 - Press theCart Bracket tightly against the

Grill Base (B1) and tighten the screws. Once complete, turn the grill over to the upright position.

Step 4 - Attach theGrill Lid (B3) by aligning the hinge holes in the lid to the matching holes in theWindshield (B2). Insert 2

Hinge Screws into the holes and secure with 21/4-20 nuts and twoFiber washers from the inside of the grill.

1/4-20x3/4"

B3

Hinge

Screws

 

 

(2 each)

Fiber

Washer (2 each)

1/4-20Nuts (2 each)

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7 ASSEMBLY GUIDE

 

GRILL FINAL Assembly

 

 

 

Part

Qty.

NOTE: The Cooking Gratemay

 

 

 

 

 

C1

– Cooking Grate

1

have sharp edges. Be very careful

 

 

when handling the Cooking Grate.

 

 

C2

– Warming Rack

1

 

 

You should wear gloves when

 

 

C3

– Grease tray

1

 

 

handling the Cooking Grate.

 

 

 

 

 

 

 

 

 

 

 

 

Step 1 - With theGrill Lid open, place theCooking Grate (C1)into theGrill Base, allowing it to rest on the three brackets spaced around theGrill Base. Be sure the slots in theCooking Grate are facing the front of thegrill. Place theWarming Rack (C2) into position by first hooking the center pins into the windshield, then rotate the warming rack down into position.

Slots to the front

of the grill.

C2

C1

Step 2 - Install theGrease Tray (C3) by sliding the tray onto theGrease Tray Rails from the rear of the grill.Note: The grease tray rests between the grease tray rail stops. See detail shown inFigure A.

Grease

Tray

Rails

C3

Fig. A

Grease

Tray

Rail Stops

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8 ASSEMBLY GUIDE

 

GRILL FINAL Assembly

 

 

 

Part

Qty.

Fasteners

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C4

– Controller

1

10-24x3/8"

Fiber Washer

 

 

 

C5

– Lid Handle

1

 

screw

(qty 2)

 

 

 

 

 

 

 

(qty 2)

 

 

 

 

 

 

 

 

 

 

 

NOTE: Be sure to press the controller into the receptacle as far as it will go. Route the

controller cord BEHIND the towel bar as shown.

Step 1 - Install theController (C4) into the receptacle. Be sure to route the controller cord behind the towel bar when installing the controller. The control knob should be facing up as you engage the tip of the controller into the receptacle.

Receptacle

Towel Bar

Controller

C4

Controller Tip

Step 2 - Install theLid Handle with 210-24x3/8"screws and 2 fiber washers as shown.

 

C5

 

10-24x3/8"

Fiber

Screws

Washer

(2 each)

(2 each)

 

Ground Fault Interrupter

?Since 1971 the National Electric Code (NEC) has required Ground Fault Interrupter devices on all outdoor circuits.

?If your residence was built before 1971, check with a qualified electrician to determine if a Ground Fault Interrupter protector exists.

?Do not use this appliance if the circuit does not have GFI protection.

?Do not plug this appliance into an indoor circuit.

Congratulations! You have successfully completed the assembly of your grill.

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