Char-Broil GRILL2GO 11401587 User Manual

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Assembly

Guide

Model Numbers:

11401587

Propane cylinder sold separately.

Allow approximately 10 minutes for assembly.

PROPANE

(English)

42804597 • 01/07/2011

2 ASSEMBLY GUIDE

A, B, Assembly:

 

 

 

CAUTION: For your safety, before operating, Read Product Guide & Outdoor Cooking Guide

provided with this grill.

*SAFETY First…..Grill components may have sharp edges. Be careful when handling grill parts during assembly. We suggest that you wear a sturdy pair of leather gloves while handling the grill parts.

BEFORE You begin assembly of your grill….

1.Carefully remove all components from the carton.

2.Familiarize yourself with the components and hardware used for assembly.

3.Please note that hardware used for assembly may not be shown actual size..

4.After removing components from the carton, split the carton open and use it as a scratch-freework pad to assemble your grill.

BEFORE You Grill….

1.Read Product Guide & Outdoor Cooking Guide

2.Position Grill safely away from walls & structures

3.Pre– Heat Grill—15minutes onHigh to season grill.

TIPS & Tricks…...

First - Go to charbroil.com to register your grill.-

Take a moment to record the serial number here: _______________________________

When grilling, preheat your grill for 10 to 15 minutes with the lid down.

After grilling the grill can be turned on High for cleaning and burning off the grate. Use a wire brush to brush off the grate.

A light coat of oil on the grate will help prevent foods like fish and vegetables from sticking to the grate.

TOOLS REQUIRED FOR ASSEMBLY

NONE

NOTE….

Installer: Leave instructions with the grill.

Consumer: Retain instructions for reference. Grill must be installed in accordance with local codes…..

Designed for outdoor use only…

Read all instructions before operating…

© 2010 Char-Broil,LLC • Columbus, GA 31902 • Printed in China

3 ASSEMBLY GUIDE

Grill Parts Diagram

 

 

 

 

EE

A

 

 

Y

 

 

 

 

 

 

 

B

 

 

X

 

 

 

 

 

 

J

C

D

DD

I

 

 

 

E

 

K

 

 

 

 

 

AA

 

 

F

 

L

 

 

 

 

 

 

 

BB

 

 

R

 

 

 

 

U

G

 

 

 

 

 

 

Z

 

V

T

 

 

O

 

 

 

 

 

 

 

 

 

Q

 

 

P

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

CC

M

S

N

H

 

 

 

 

 

Key Qty Description

A1 GRILL LID

B1 COOKING GRATE

C

1

TROUGH

D

1

BURNER

E1 INNER REFLECTOR

F1 FIREBOX BOTTOM

G1 GRILL STAND

H1 FASCIA, F/ GRILL STAND

I1 MATCH HOLDER

J1 LEFT SIDE SHELF

K1 RIGHT SIDE SHELF

L1 REGULATOR CONTROL VALVE

M 2 WHEEL

N1 HINGE SET

O1 VENTURI LATCH ASSEMBLY

Key Qty Description

P1 HANDLE, F/ LID

Q1 LOGO PLATE

R1 ELECTRODE W/ WIRE

S2 SIDE SHELF BUSHINGS

T1 IGNITOR MOUNTING BRACKET

U1 IGNITOR HEAT SHIELD

V1 GRILL HEAD MOUNTING BRACKET

W

1 GRILL HEAD PULL HANDLE

X1 HEAT SHIELD, F/ LID HANDLE

Y1 LID CLASP

Z1 VENTURI GUARD

AA1 PIEZO IGNITOR

BB1 REAR HANDLE, F/ FIREBOX

CC2 LEG END CAP

DD8 RUBBER BUMPER

EE

1 AXLE, F/ WHEEL

NOT Pictured

1 HARDWARE PACK

1 ASSEMBLY MANUAL, ENGLISH

1 ASSEMBLY MANUAL, SPANISH

1 ASSEMBLY MANUAL, FRENCH

1 PRODUCT GUIDE, ENGLISH

1 PRODUCT GUIDE, SPANISH

1 PRODUCT GUIDE, FRENCH

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular model. However, the method of assembly remains the same.

4 ASSEMBLY GUIDE

GRILL Assembly

 

 

 

Part

Qty

 

Fasteners

 

A1– Handle

1

 

 

 

A2

1

 

 

 

– Heat Sheld

 

 

 

 

#10x24x5/8”

Hinge Pin

Hitch Pin

#8 Fiber Washer

 

Machine Screw

(Qty. 2)

(Qty. 2)

(Qty. 4)

 

(Qty. 4)

 

 

 

 

Step 1: Choose a location suitable for assembling your grill. Carefully cut the carton open and use it as a pad to prevent scratching or damaging your grill. Next, verify that you have all of your parts.

Assemble the Handle and Heat Shield as shown using 4 #8 Fiber Washers and 4 #10-24x5/8"Screws. Securely tighten the screws.

A1

Handle

A2

Heat Shield

Step 2: Install the Grill Lid to the Firebox Bottom by aligning the hinges as shown below. with the hinges aligned and the grill lid resting on top of the fire box, install the hinge pins through the holes in the hinges, shown(A) Then insert a hitch pin into each of the hinge pins to hold them in place, shown(B)

A

Grill Lid

B Insert Hitch Pins

Fire Box

5 ASSEMBLY GUIDE

 

GRILL Assembly

Part

Qty

Fasteners

A3– Grill Stand

1

 

 

A4

1

 

 

– Axle Rod

 

 

A5– Grill Head

1

 

 

A6Wheels

2

 

Wheel Retaining

 

 

Flat Washer

Clip

 

 

(qty 2)

(qty 2)

Step 3: Install a wheel retaining clip to one end of the axle. install one flat washer as shown below. After the flat washer, install a wheel. Be sure to orient the wheel as shown. Now insert the axle (with wheel installed) through the grill stand axle holes as shown below.

Next, install the remaining wheel and flat washer - then secure with the remaining wheel retaining clip.

Flat Washer

Wheel A6

Wheel

Retaining

Clip

Flat Washer

Axle Hole

Axle

Wheel

Retaining

Clip

A4

Wheel shown properly

installed.

6 ASSEMBLY GUIDE

GRILL Head Assembly

 

 

 

Step 1: Unfold the grill stand. Ensure that the locking clip engages at the rear of the stand.

Attach the grill head to the grill stand by inserting the tab shown into the grill stand, then allow the grill head to rotate forward while pulling the latch handle. Ensure that the latch handle is fully engaged by pulling up on the grill head.

Grill Head Slot

Grill Stand Locking Clip

(Shown engaged)

Pull Handle to

Engage Grill

engage pin in front of

Head Clip into

the grill stand.

slot

 

 

 

 

 

 

Grill Head shown assembled to the grill stand.

7 ASSEMBLY GUIDE

GRILL Head Assembly

 

 

 

Step 2: Install theRegulator Control Valve by first sliding the regulator lock toward the rear of the grill, inserting theRegulator Control Valve fully into the exposed burner tube, and then releasing the regulator lock.

Step 3: Place the Trough and Cooking Grate in position as shown below.

Assemble the Side Shelves by inserting the side shelf mounting rods into the side shelf busing.

Regulator Lock

1. Slide

to rear

 

Regulator

Cooking Grate

Trough

2. Insert Regulator fully into burner tube.

3. Release lock.

8 GRILL CARRY POSITION

To transport your grill, first allow the grill to cool completely.

?Remove the propane cylinder from the grill head.

?Remove and store the side shelves inside the grill head.

?Then be sure that the grill lid latch is locked down securely.

?Remove the grill head and set it aside.

?Fold up the grill stand.

?Attach the grill head to the grill stand in the carry position.

To release the grill stand into the Carry position, flip the grill stand lock down and carefully fold up the grill stand.

Pull handle to engage the grill stand carry position.

Insert grill head clip into carry position slot.

Grill-2-GoQuickset in the carry position.