Char-Broil 4638247 User Manual

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12

1st

Insert Valve into Sideburner Tube and snap valve cup

into bottom of shelf (see inset for proper engagement) Place Sideburner Knob..

2nd

Attach long wire from beneath console to electrode beneath Sideburner.

1st

2nd

IMPORTANT

Proper tube-to-valveengagement

Items to Assemble: 13 1 Grease Clip

1 Grease Can

Hang grease clip from center of grill bottom. Hang grease can from grease clip.

!CAUTION

Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or property damage.

Center of

grill bottom

Grease clip

Parts List - Model 4638247

Key Qty. Description . . . . . . . . . .

Part #

Key Qty. Description . . . . . . . . . .

Part #

A

1

Grease Cup . . . . . . . .

4150349

DD

1

Ignitor Knob . . . . . . . . . .

4154208

B

1

Condiment Wire

4151005

EE

1

Sideburner Valve Cup. . .

4154476

 

 

 

 

C

3

Tent Frame

4151014

FF

1

Grill Bottom. . . . . . . . . . .

4580387

 

 

 

 

D

1

Griddle

4152038

GG

3

Burner. . . . . . . . . . . . . . .

5068016

 

 

 

 

E

1

Warming Rack

4152043

HH

1

Sideburner Ignitor Wire. .

5156110

II

1

Left Shelf

4520016

F

1

Cooking Grid, 12”

4152045

JJ

1

Sideburner Assembly

4520018

 

 

 

 

G

1

Cooking Grid, 15” . . . .

4152046

KK

1

Sideburner Burner

5068017

 

 

 

 

H

1

Handle . . . . . . . . . . . .

4154474

LL

1

Grill top

4580128

 

 

 

 

I

1

Condiment Tray . . . . .

4154518

MM 3

Control Knob. . . . . . . . . .

4154507

J

1

Sideburner Tool Holder 4154519

NN

1

Sideburner Knob. . . . . . .

4154471

K

1

Sideburner Grate . . . .

4156179

OO

1

Logo Plate . . . . . . . . . . .

4157147

L

2

Wheel

4156957

--

1

Hardware, Cart Assy. . . .

4254009

 

 

 

 

M

1

LP Tank

4158015

--

1

Hardware, Shelf . . . . . . .

4254011

 

 

 

 

N

3

Burner Tent

4500226

PP

1

Grease Clip. . . . . . . . . . .

5156607

 

 

 

 

O

1

Tank Retainer . . . . . . .

4503105

 

 

 

 

P

1

Tank Support. . . . . . . .

4503114

 

 

 

 

Q

1

Storage Shelf . . . . . . .

4503107

 

 

 

 

R

1

Upper Panel . . . . . . . .

4503119

 

 

 

 

S

1

Lower Panel . . . . . . . .

4503121

 

 

 

 

T

2

#10x1/2” Screw, Self-tap. 4080043

 

 

 

 

U

2

Pivot Pin . . . . . . . . . . .

4080066

 

 

 

 

V

3

3/16 Pal Nut . . . . . . . .

4153096

 

 

 

 

W

1

Ignitor Wire . . . . . . . . .

4153184

 

 

 

 

X

2

Leg Extender . . . . . . .

4154516

 

 

 

 

Y

2

Hitch Pin . . . . . . . . . . .

4156515

 

 

 

 

Z

2

Carry-overTube . . . . .

4500228

 

 

 

 

AA

1

Right Leg . . . . . . . . . .

4503147

 

 

 

 

BB

1

Left Leg. . . . . . . . . . . .

4503148

 

 

 

 

CC 1

Console Assembly . . .

4530040

 

 

 

 

14

Items to Assemble:

 

1

Chain with Coupling

 

1

Match-Holder

See Use & Care Manual for

“Match Lighting Instructions”

Remove coupling from chain

Place end of chain through hole, reattach coupling to end of chain. Thread eyelet on other end of chain into loop of match holder.

Remove coupling from chain

Back of Grill

Eyelet End

Match-Holder

15

Items to Assemble:

1 LP Tank

Loosen wing-nuton tank holder.

Center base of tank in notches between wheels. Lower tank holder onto tank and tighten the wing-nut.

LP tank is shipped empty. Fill and leak check before attaching to grill and regulator.

See Use and Care to perform the “Burner Flame Check” and important safety instructions before using

!CAUTION

Tank collar opening must face to front of cart once tank is attached.

Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire.

Wing-Nut

Notch in Tank

Holder

Hose going

to Sideburner valve

Regulator

Facing

Front

Tank

Smoke Flavoring Pellets Usage Instructions

Thank you for trying 100% Natural Hickory Smoke Flavoring Pellets. Now you can add true wood smoke flavor to your food while cooking with gas!

To use in your Char-BroilTM Big EasyTM grill, construct a foil pouch the approximate size of the pellet package. Poke a 1/4” diameter hole into one side of the pouch. Preheat grill to desired temperature. Place the pouch, with the hole facing up, on top of the burner tent inside the grill. Please note, the burner tent should NOT be inverted for use with smoke flavoring pellets. When smoking starts, place food on grill and close lid.

1/4” hole

 

 

 

 

 

LL

 

 

 

 

 

 

 

OO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

H

 

 

 

 

 

 

 

N

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

V

 

C

 

 

 

 

 

 

Z

 

 

 

 

NN

 

 

 

 

 

 

 

 

 

 

 

II

W

 

MM

 

 

 

K

 

 

 

 

 

GG

 

 

 

 

 

 

 

FF

 

 

 

 

 

 

 

 

 

 

JJ

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

CC

T

 

 

J

 

 

 

T

 

 

 

KK

 

 

 

U

DD

U

 

O

 

 

 

D

 

HH

 

 

I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AA

 

EE

 

 

 

 

 

 

 

 

 

 

Q

BB

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

PP

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

A

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4638247

ASSEMBLY MANUAL

THIS GRILL IS FOR

OUTDOOR USE ONLY

CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

INSTALLER/ASSEMBLER: Leave these instructions with consumer.

CONSUMER: Keep this manual for future reference.

! WARNING

Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.

! CAUTION

Some parts may contain sharp edges

– especially as noted in the manual! Wear protective gloves if necessary.

If you have any questions or need assistance during assembly, please call 1-800-241-7548.

Visit us on the web at:

www.charbroil.com

4638247 / 2–4164998(02-20-02)