Char-Broil 463210511 User Manual

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WARNING

For Safe Use of Your Grill and to Avoid Serious Injury:

Do not let children operate or play near grill.

Keep grill area clear and free from materials that burn.

Do not block holes in sides or back of grill.

Check burner flames regularly.

Use grill only in well-ventilatedspace. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.

Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.)

Use grill at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.

Apartment Dwellers:

Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

NEVER attempt to light burner with lid closed. A buildup of non-ignitedgas inside a closed grill is hazardous.

Never operate grill with LP cylinder out of correct position specified in assembly instructions.

Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.

Safety Tips

sBefore opening LP cylinder valve, check the coupling nut for tightness.

sWhen grill is not in use, turn off all control knobs and LP cylinder valve.

sNever move grill while in operation or still hot. Uselong-handledbarbecue utensils and oven mitts to avoid

burns and splatters.

sMaximum load for sideburner and side shelf is 10 lbs. greaseThe tray must be inserted into grill and emptied after

each use. Do not remove grease tray until grill has completely cooled.

sClean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

sIf you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.

sKeep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.

sDo not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl.

sThe regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill.

sIf you have a grill problem see the "Troubleshooting Section". sIf the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!

CAUTION

Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.

Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP cylinder off.

Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.

Ignitor Lighting

sDo not lean over grill while lighting.

1.Turn OFF gas burner control valves.

2.Turn ON gas at LP cylinder.

3.Open lid during lighting.

4.To ignite, push and turn ignition burner knob to HI.

5. Push. and hold ELECTRONIC IGNITIONbutton until the burner lights.

6.If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure.

7.To ignite remaining burners, turn knob to the HI position starting with the burners closest to IGNITION BURNERS first. If ignitor does not work, follow match lighting instructions.

Lighting instructions are continued on the next page

11

Ignitor Lighting (continued)

8.For grills equipped with ELECTRONIC IGNITION at each burner:

Repeat steps 4 through 6 to light each burner.

9.Once each burner has ignited, turn knobs to desired setting.

WARNING

Turn controls and gas source or tank OFF when not in use.

CAUTION

If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

Match-Lighting

sDo not lean over grill while lighting.

1.Open lid. TurnON gas at LP cylinder.

2.Place match into match holder (hanging from side panel of grill). Light match; then light burner by placing match through the cooking grate into firebox.

3.Push in and turn far right or far left burner knob to the HI position, depending on match light hole selected. Be sure burner lights and stays lit.

4.Light adjacent burners in sequence by pushing knobs in and turning to the HI position.

Sideburner Ignitor Lighting

sDo not lean over grill while lighting.

1.Open sideburner lid. Turn ONgas at LP cylinder.

2.Turn sideburner knob to the HI position, push and hold

ELECTRONIC IGNITOR button.

3.If sideburner does NOT light within 5 seconds, turn knob to OFF, wait 5 minutes, then

repeat lighting procedure.

Sideburner Match Lighting

1.Open sideburner lid. Turn ONgas at LP cylinder.

2.Place lit match near burner.

3. Turn sideburner knob to theHI position.

Be sure burner lights and stays lit.

Burner Flame Check

Remove cooking grates and flame tamers. Light burners, rotate knobs from HI toLOW. You should see a smaller flame inLOW position than seen onHI. Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in theTroubleshooting Section.

HI

LOW

Turning Grill Off

Turn all knobs to the OFFposition. Turn LP cylinderOFF by turninghand-wheelclockwise to a full stop.

Ignitor Check

Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Click" should be heard and spark seen each time between each collector box or burner and electrode. See

"Troubleshooting" if no click or spark.

Valve Check

Important: Make sure gas is off at LP cylinder before checking valves. Knobs lock in OFFposition. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOWposition then turn back to OFFposition. Valves should turn smoothly.

Hose Check

Before each use, check to see if hoses are cut or worn. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer.

General Grill Cleaning

Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry.Do not apply a caustic grill/oven cleaner to painted surfaces.

Plastic parts: Wash with warm soapy water and wipe dry.

s Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

Porcelain surfaces: Because ofglass-likecomposition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.

Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.

Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use.Baked-ongrease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.

Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

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CAUTION

SPIDER ALERT!

SPIDER AND WEBS

INSIDE BURNER TUBE

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1.Turn gas OFF at control knobs and LP cylinder.

2.Remove cooking grates and flame tamers.

3.Remove carryover tubes and burners.

4.Remove screws to detach electrode from burner. Electrode should remain in firebox.

5.Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one

easiest for you.

(A)Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times.

If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s.

VALVE

SPIDER WEBS

CONTROL PANEL

INSIDE VENTURI

BURNER

In some areas of the country, spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of gas to the burner. The backed-upgas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period.

Storing Your Grill

Clean cooking grates.

Store in dry location.

When LP cylinder is connected to grill, store outdoors in a wellventilated space and out of reach of children.

Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturers.

Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors.

When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill.

(B)Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through each burner tube several times.

(C)Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

6.Wire brush entire outer surface of burner to remove food residue and dirt.

7.Clean any blocked ports with a stiff wire such as an open paper clip.

8.Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

9. Attach electrode to burner.

10.Carefully replace burners.

11.Attach burners to brackets on firebox.

12.Reposition carryover tubes and attach to burners. Replace flame tamers and cooking grates.

Correct burner-to-valveengagement

 

of

firebox

Rear

 

 

Firebox burner bracket

Carryover

Tube

of

firebox

Front

Electrode

13

LIMITED WARRANTY

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freightpre-paidby the consumer for review and examination.

SCOPE OF COVERAGE

PERIOD OF COVERAGE

TYPE OF FAILURE COVERAGE

All Parts

1 year from date of purchase*

PERFORATION, MANUFACTURING,

 

 

AND MATERIAL DEFECTS ONLY

 

 

 

*Note: A dated sales reciept WILL be required for warranty service.

The original consumer-purchaserwill be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.

Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. RUST is not considered a manufacturing or materials defect.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1.Shipping cost, standard or expedited, for warranty and replacement parts

2.Service calls to your home.

3.Repairs when your product is used for other than normal, single-familyhousehold or residential use.

4.Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,

acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer.

5. Any food loss due to product failures or operating difficulties.

6. Replacement parts or repair labor costs for units operated outside the United States or Canada. 7. Pickup and delivery of your product.

8. Repairs to parts or systems resulting from unauthorized modifications made to the product. 9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, the manufacturer reserves the right to substitute like or similar parts that are equally functional.

Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,

replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,

acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies

in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaserprior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should

write to:

Consumer Relations

P. O. Box 1240

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid.Consumer returns that do not meet these standards will be refused.

14

PARTS LIST

Key Qty Description

A 1 FIREBOX

B1 TUBE BURNER, F/ ELECTRODE

C2 TUBE BURNER, NO ELECTRODE

D1 ELECTRODE, MAIN BURNER

E2 CARRY OVER TUBE

F3 HEAT TENT, VAPORIZER BAR

G1 TOP LID, OUTER

H1 TOP LID, INNER INSERT

I

1 TOP LID, LEFT END CAP

J1 TOP LID, RIGHT END CAP

K1 LOGO PLATE

L1 TEMPERATURE GAUGE

M1 BEZEL, F/ TEMPERATURE GAUGE

N1 HANDLE, TOP LID

O4 SILICONE RUBBER BUMPER, SMALL

P1 HARDWARE FOR TOP LID

Q2 COOKING GRATE

R1 WARMING GRID

S1 VALVE/ HOSE/ REGULATOR ASSEMBLY

T

1

CONTROL PANEL

V

4

BEZEL F/ KNOB

W

4

CONTROL KNOB

X1 MATCH HOLDER

Y1 ELECTRONIC IGNITION MODULE

Z1 SIDE SHELF, LEFT

AA1 LEFT FASCIA

BB1 DRIP PAN, SIDEBURNER

CC1 ELECTRODE, F/ SB

DD1 SIDE BURNER

EE1 SIDE BURNER GRATE

FF1 SIDE BURNER LID

GG1 TOWEL BAR, LEFT

HH1 SIDE SHELF, RIGHT II 1 RIGHT FASCIA

JJ

1

TOWEL BAR, RIGHT

KK

1

LEFT REAR LEG

Key

Qty

Description

LL

1

LEFT FRONT LEG

MM

1

RIGHT REAR LEG

NN1 RIGHT FRONT LEG

OO1 UPPER BRACE, LEFT CART PP 1 UPPER BRACE, RIGHT CART

QQ2 CENTER BRACE, F/ CART

RR1 BOTTOM SHELF

SS 1 UPPER FRONT PANEL TT 1 LOWER FRONT PANEL

UU1 GREASE TRAY VV 1 BACK BRACE

WW 1 SHIELD, F/ TANK

XX1 CLIP, F/ GREASE CUP

YY1 GREASE CUP

ZZ1 AXLE ROD

AAA2 WHEEL

BBB1 TANK RETAINER,WIRE FORM

CCC2 LEG EXTENDER

DDD1 HOOK, F/ HOSE

EEE1 BUTTON, F/ EI MODULE

FFF2 SILICONE RUBBER BUMPER, LARGE GGG 1 WIRE, F/ SIDEBURNER

NOT Pictured

1 HARDWARE PACK

1 ASSEMBLY MANUAL, ENGLISH

1 ASSEMBLY MANUAL, SPANISH

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same.

15

PARTS DIAGRAM

H

P O

R

Q

F

FF

E

 

CC

C

EE

DD

GGG

 

O

 

BB

FFF

 

 

 

Z

AA

X

S

GG

Y

V W

EEE

OO

WW

Q

F F

E

B C

D

V

W

VV

KK

XX

 

DDD

YY

SS

QQ

BBB

AAA

LL

TT

ZZ

G

J

I

L

M

 

 

K

N

 

A

 

 

 

HH

FFF

II

T

JJ

V

V

W

W

PP

UU

MM

NN

RR

QQ

CCC

16

ASSEMBLY

1

Place legs as shown.NOTE:Left leg assembly has large holes on ends of legs. Attach center brace, left front

and left rear

leg

with 1/4-20x1/2"screws,7mm Flat Washerand 7mm Lock Washeron each side.

 

Attach upper brace, left leg assembly which

was assembled previously with 1/4-20x1/2" screws,7mm

Flat Washer

 

and

7mm Lock Washer on each

side. Note orientation of Upper Braces as shown in image.

 

 

The

assembly method of right leg

assembly

is similar to left leg assembly.

 

Upper Brace,

Upper Brace,

Right Cart

Qty: 12 Left Cart

1/4-20x1/2"Machine Screw

Qty: 12 7mm Flat Washer

Center Brace

Right Rear Leg

Right Front Leg

Qty: 12

Left Rear Leg

7mm Lock Washer

 

Left Front Leg

Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes.

2 Attach to right and left leg assemblies with1/4-20x1/2" screws,7mm Flat Washer and

7mm Lock Washer on each side.

Qty: 4 1/4-20x1/2"Machine Screw

Qty: 4

7mm Flat Washer

Qty: 4

7mm Lock Washer

Right

Leg

Assembly

 

 

 

Left

Leg

Assembly

 

 

 

Bottom

Shelf

 

 

Front

Rear

17

Leg Extenders

3

Attach upper and lower front panel to

cart with 1/4-20x1/2"screws, 7mm

Flat Washer and

7mm Lock Washer on each side.

panel with #10-24x1/2"screwsand

#10-24hex nuts.

Attach upper front panel to lower front

 

 

Upper

Front panel

 

 

 

Qty: 8

Qty: 2

1/4-20x1/2"

#10-24x1/2"

Machine Screw

Machine Screw

Qty: 8

7mm Flat Washer

Lower

Front panel

 

Qty: 8

7mm Lock Washer

Qty: 2

#10-24Hex Nut

4

Qty. 1

1” Hitch Pin

Turn assembly upside down.

Insert axle rod into wheel, axle spacer, legs and other axle spacer and wheel, Attach with (1) axle washer and hitch pin. Push leg extenders into right legs.

Attach back brace to cart with 1/4-20x1/2" screws,

7mm Flat Washer and 7mm Lock Washeron each side.

Wheel

Axle Rod

Qty: 4

Axle

7mm Flat Washer

Spacer

 

Qty: 2

Qty:1

Qty: 4

 

7mm Lock Washer

Axle Washer

Axle Washer

 

 

Hitch Pin

"Cone" side of wheel against leg

Axle Spacer

Qty: 4 1/4-20x1/2"Machine Screw

Back Brace

18

Stand cart upright.

5

Attach tank heat shield to cart back brace with #10-24x1/2" screws.

 

Tank Heat Shield

Qty: 3 #10-24x1/2"Machine Screw

Place grease tray to the cart assembly as shown.

6

Insert tank retainer to the holes from the bottom shelf. Attach with a hitch pin.

 

 

Grease Tray

Tank Retainer,Wire Form

19

This step requires two people to lift and position grill head onto cart.

7 Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with1/4-20x1/2" screws.

Qty: 4 1/4-20x1/2"Machine Screw

8

Mount fascia onto side shelf using three #10-24x1/2" screws and#10-24 hex nut(A).

Place right side shelf to the side of firebox(B).

Tighten the pre-installedscrews to the right side shelf(C).

A

Qty: 3

Qty: 3

#10-24x1/2"

Machine Screw

#10-24Hex Nut

Repeat on left side shelf

B

C

20