Chamberlain 182665D User Manual

5 (1)

®

®

GARAGE DOOR OPENER

Model 182665D

For Residential Use Only

The Chamberlain Group, Inc.

845 Larch Avenue

Elmhurst, Illinois 60126-1196

www.chamberlain.com

Owner’s Manual

Please read this manual and the enclosed safety materials carefully!

Fasten the manual near the garage door after installation.

The door WILL NOT CLOSE unless The Protector System® is connected and properly aligned.

Periodic checks of the opener are required to ensure safe operation.

The model number label is located on the left side panel of your opener.

TABLE OF CONTENTS

Introduction

2-7

Safety symbol and signal word review . . . . . . . . . . . . . . . 2 Preparing your garage door . . . . . . . . . . . . . . . . . . . . . . . 3 Tools needed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Carton inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Hardware inventory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Assembly

8-11

Assemble the rail and install the trolley. . . . . . . . . . . . . . . 8

Fasten the rail to the motor unit and

Install the idler pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Install the belt and attach the belt cap retainer . . . . . . . . 10 Set the tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installation

11-26

Installation safety instructions . . . . . . . . . . . . . . . . . . . . 11 Determine the header bracket location . . . . . . . . . . . . . . 12 Install the header bracket . . . . . . . . . . . . . . . . . . . . . . . . 13 Attach the rail to the header bracket . . . . . . . . . . . . . . . . 14 Position the opener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Hang the opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Install the door control . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Install the lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Attach the emergency release rope and handle . . . . . . . . 17 Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Install The Protector System® . . . . . . . . . . . . . . . . . . 19-22 Fasten the door bracket. . . . . . . . . . . . . . . . . . . . . . . 23-24 Connect the door arm to the trolley . . . . . . . . . . . . . 25-26

Adjustment

27-29

Adjust the travel limits . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Adjust the force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Test the safety reversal system . . . . . . . . . . . . . . . . . . . . 29 Test The Protector System® . . . . . . . . . . . . . . . . . . . . . . 29

Operation

30-34

Operation safety instructions . . . . . . . . . . . . . . . . . . . . . 30 Using your garage door opener . . . . . . . . . . . . . . . . . . . 30 Using the wall-mounted door control . . . . . . . . . . . . . . . 31 To open the door manually . . . . . . . . . . . . . . . . . . . . . . . 31 Care of your opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Having a problem? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Diagnostic chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Programming

35-36

To add or reprogram a hand-held remote control . . . . . . 35 To erase all codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3-Button remotes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

To add, reprogram or change

a Keyless Entry PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Repair Parts

37-38

Rail assembly parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Installation parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Motor unit assembly parts . . . . . . . . . . . . . . . . . . . . . . . 38

Accessories

39

Repair Parts and Service

40

Warranty

40

INTRODUCTION

Safety Symbol and Signal Word Review

This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.

Mechanical

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.

Electrical

When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.

2

Preparing Your Garage Door

Before you begin:

Disable locks.

Remove any ropes connected to garage door.

Complete the following test to make sure your garage door is balanced and is not sticking or binding:

1.Lift the door about halfway as shown. Release the door. If balanced, it should stay in place, supported entirely by its springs.

2.Raise and lower the door to see if there is any binding or sticking.

If your door binds, sticks, or is out of balance, call a trained door systems technician.

To prevent possible SERIOUS INJURY or DEATH:

ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may NOT reverse when required.

NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, ALL of which are under EXTREME tension.

Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.

Sectional Door

One-Piece Door

To prevent damage to garage door and opener:

ALWAYS disable locks BEFORE installing and operating the opener.

ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.

Tools needed

During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated below.

Carpenter’s

Level (optional)

Drill

Tape Measure

Drill Bits 3/16", 5/16" and 5/32"

Sockets and Wrench

Stepladder 1/2", 5/8", 7/16", 9/16"

and 1/4"

Pencil

Hack Saw

Claw Hammer

Wire Cutters

 

Screwdriver

Pliers

Adjustable End Wrench

 

3

Planning

Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.

Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.

Do you have an access door in addition to the garage door? If not, Model 7702C Emergency Key Release is required. See Accessories page.

Look at the garage door where it meets the floor. Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly. See Adjustment Step 3. Floor or door should be repaired.

• Installation Step 1 – Look at the wall or ceiling above

SECTIONAL DOOR INSTALLATIONS

 

the garage door. The header bracket must be securely

 

• Do you have a steel, aluminum, fiberglass or glass

fastened to structural supports.

• Installation Step 5 – Do you have a finished ceiling in

panel door? If so, horizontal and vertical

reinforcement is required (Installation Step 11).

your garage? If so, a support bracket and additional

• The opener should be installed above the center of the

fastening hardware may be required.

• Installation Step 10 – Depending upon garage

door. If there is a torsion spring or center bearing plate

in the way of the header bracket, it may be installed

construction, extension brackets or wood blocks may

within 4 feet (1.22 m) to the left or right of the door

be needed to install sensors.

center. See Installation Steps 1 and 11.

• Installation Step 10 – Alternate floor mounting of

• If your door is more than 7 feet (2.13 m) high, see rail

the safety reversing sensor will require hardware not

extension kits listed on Accessories page.

provided.

 

 

SECTIONAL DOOR INSTALLATION

FINISHED CEILING

 

Horizontal and vertical reinforcement

 

Support bracket &

 

is needed for lightweight garage

 

fastening hardware

 

doors (fiberglass, steel, aluminum,

 

is required.

 

door with glass panels, etc.).

 

See page 15.

 

See page 23 for details.

 

 

 

Header Wall

 

 

 

Extension

 

Torsion Spring

OR Spring

Motor unit

 

 

Safety Reversing

Sensor

Vertical

Centerline

of Garage Door

Gap between floor and bottom of door must not exceed 1/4" (6 mm).

Wall-

 

 

 

Access

 

 

 

Mounted

 

 

 

Door

Door

 

 

 

 

 

 

 

Control

 

 

 

 

 

Header

Trolley

 

CLOSED POSITION

 

Bracket

Stop Bolt

Trolley

 

 

 

 

Safety Reversing

 

 

 

 

Sensor

Garage

 

 

 

 

 

 

 

 

Door Spring

 

Belt

 

 

Straight

Emergency

 

 

Release Rope

 

 

Door

 

& Handle

Header

 

Arm

 

 

 

 

 

 

Wall

Door

Curved

Garage

Bracket

Door Arm

Door

 

 

 

 

4

Chamberlain 182665D User Manual

Planning (Continued)

ONE-PIECE DOOR INSTALLATIONS

Generally, a one-piece door does not require reinforcement. If your door is lightweight, refer to the information relating to sectional doors in Installation Step 11.

Depending on your door’s construction, you may need additional mounting hardware for the door bracket (Step 11).

Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

The gap between the bottom of the garage door and the floor MUST NOT exceed 1/4" (6 mm). Otherwise, the safety reversal system may NOT work properly.

The floor or the garage door MUST be repaired to eliminate the gap.

ONE-PIECE DOOR WITHOUT TRACK

FINISHED CEILING

 

 

 

 

 

 

 

 

 

 

 

 

Support bracket &

 

 

 

 

 

 

fastening hardware

 

 

 

 

 

 

is required.

 

 

 

 

 

Rail

See page 15.

 

 

 

 

 

 

 

 

 

 

Header Wall

 

 

 

 

 

 

 

 

Motor unit

 

 

 

 

 

Wall-Mounted

 

 

 

 

 

 

Door Control

 

 

 

 

 

 

Access

 

 

 

 

 

 

Door

 

 

CLOSED POSITION

 

 

 

 

 

 

 

 

Trolley Stop Bolt Belt

Trolley

 

 

 

 

Header

Rail

 

 

 

 

 

Bracket

 

 

 

 

 

Door Bracket

 

Emergency

 

Safety Reversing Sensor

 

 

 

Release

 

 

Straight

Curved

Rope &

 

Gap between floor and

 

 

Handle

 

 

 

Door

 

bottom of door must not

 

 

Door Arm

 

Safety Reversing Sensor

 

 

Arm

 

exceed 1/4" (6 mm).

Header

Garage

 

 

 

Wall

Door

 

 

 

ONE-PIECE DOOR WITH TRACK

Safety

Reversing

Sensor

Gap between floor and bottom of door must not exceed 1/4" (6 mm).

Access

 

CLOSED POSITION

 

Door

 

 

 

Trolley Stop Bolt

Belt

Trolley

 

 

 

 

Header

Curved

 

 

 

Bracket

Door Arm

Rail

 

 

Door

 

 

Emergency

Safety

 

 

Straight

Release

 

Bracket

 

Reversing

Header

 

 

Door

Rope &

Sensor

Wall

Garage

 

Arm

Handle

 

 

Door

 

 

 

5

Carton Inventory

Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below. Accessories will depend on the model purchased. If anything is missing, carefully check the packing material.

Parts may be stuck in the foam. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.

SECURITY ®

3-Button Remote

Control (2)

Idler Pulley

LOCK

LIGHT

Multi-Function

Door Control Panel

 

2-Conductor Bell Wire

Trolley

White & White/Red

 

Door Bracket

Rail

Center/Back

Sections

Motor Unit with 2 Light Lenses

Header Bracket

Belt Cap Retainer

Belt

“U” Bracket

Rail

Front (header)

Section

Straight Door

Hanging Brackets Curved Door Arm Section

Arm Section

Safety Reversing

Sensor Bracket (2)

The Protector System®

(2) Safety Reversing Sensors

(1 Sending Eye and 1 Receiving Eye) with 2-Conductor White & White/Black Bell Wire attached

Safety Labels

and Literature

6

Hardware Inventory

Separate all hardware and group as shown below for the assembly and installation procedures.

 

ASSEMBLY HARDWARE

 

 

Spring/Trolley Nut (1)

Lock Nut

Lock Washer

 

Nut

 

1/4"-20 (2)

3/8" (1)

 

3/8" (1)

Bolt 1/4"-20x1-3/4" (2)

 

 

 

 

 

 

 

Master

 

Trolley Threaded Shaft (1)

 

Link (2)

Idler Bolt (1)

 

INSTALLATION HARDWARE

 

 

 

Carriage Bolt

Wing Nut

Ring

 

Nut 5/16"-18 (8)

1/4"-20x1/2" (2)

1/4"-20 (2)

Fastener (3)

 

 

 

Lag Screw

 

Hex Bolt

Lock Washer

Insulated

5/16"-9x1-5/8" (2)

 

5/16"-18x7/8" (4)

Staples (30)

 

5/16" (7)

 

 

 

 

 

 

Lag Screw

 

Screw

 

 

Screw

5/16"-18x1-7/8" (2)

 

6ABx1-1/4" (2)

 

 

6-32x1" (2)

Self-Threading Screw

 

Drywall Anchors (2)

 

 

Spacer (2)

1/4"-14x5/8" (2)

 

 

 

 

 

 

 

 

 

Clevis Pin

 

Clevis Pin

 

 

Clevis Pin

5/16"x1-1/2" (1)

 

5/16"x1" (1)

 

 

5/16"x1-1/4" (1)

Handle

 

Rope

 

 

 

 

 

7

 

 

 

ASSEMBLY STEP 1

Assemble the Rail & Install the Trolley

To avoid installation difficulties, do not run the garage door opener until instructed to do so.

The front rail has a cut out “window” at the door end

(see illustration). The hole above this window is larger on the top of the rail than on the bottom. A smaller hole 3-1/2" (8.9 cm) away is close to the rail edge. Rotate the back rail so it has a similar hole close to the opposite edge, about 4-3/4" (12 cm) from the far end.

1.Remove the straight door arm and hanging bracket packaged inside the front rail and set aside for Installation Step 5 and 12. NOTE: To prevent INJURY while unpacking the rail carefully remove the straight door arm stored within the rail section.

2.Align the rail sections on a flat surface as shown and slide the tapered ends into the larger ones. Tabs along the side will lock into place.

To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the rail.

3.Place the motor unit on packing material to protect the cover, and rest the back end of the rail on top. For convenience, put a support under the front end of the rail.

4.As a temporary trolley stop, insert a screwdriver into the hole 10" (25 cm) away from the front of the rail, as shown.

5.Check to be sure there are 4 plastic wear pads inside the inner trolley. If they became loose during shipping, check all packing material. Snap them back into position as shown.

6.Slide the trolley assembly along the rail from the back end to the screwdriver.

Trolley

 

Tapered

KEEP LARGER

End

HOLE ON TOP

FRONT RAIL (TOP)

Tapered End

Back Rails

(TO MOTOR UNIT)

 

 

Tapered

 

 

End

 

 

Outer Trolley

 

Screwdriver

Tapered

 

End

 

 

 

Tabs

Inner Trolley

Window

 

 

 

Cut-Out

 

 

Idler

Front Rail

 

(TO DOOR)

 

Pulley

 

 

 

Hole

 

 

 

 

Wear Pads

8

ASSEMBLY STEP 2

Fasten the Rail to the Motor Unit

Insert a 1/4"-20x1-3/4" bolt into the cover protection bolt hole on the back end of the rail as shown. Tighten securely with a 1/4"-20 lock nut. DO NOT overtighten.

Remove the two bolts from the top of the motor unit.

Place the “U” bracket, flat side down, on the motor unit and align the bracket holes with the bolt holes. Fasten with the previously removed bolts.

Align the rail assembly with the top of the motor unit. Slide the rail end onto the “U” bracket, all the way to the stops that protrude on the top and sides of the bracket.

HARDWARE SHOWN ACTUAL SIZE

Lock Nut 1/4"-20

Bolt 1/4"-20x1-3/4"

ASSEMBLY STEP 3

Install the Idler Pulley

Lay the belt beside the rail, as shown. Grasp the end with the hooked trolley connector and pass

approximately 12" (30 cm) of belt through the window. Keep the ribbed side toward the rail, and allow it to hang until Assembly Step 5.

Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to ensure proper operation.

Place the idler pulley into the window as shown.

Insert the idler bolt from the top through the rail and pulley. Tighten with a 3/8" lock washer and nut

underneath the rail until the lock washer is compressed.

Rotate the pulley to be sure it spins freely.

Insert a 1/4"-20x1-3/4" bolt into the trolley stop hole in the front of the rail as shown. Tighten securely with a 1/4"-20 lock nut.

To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the top of the opener.

Bolts

Motor Unit

Sprocket

 

“U” Bracket

Bolt

Cover

Protection

Bolt Hole

SLIDE RAIL TO

STOPS ON TOP

Lock Nut AND SIDES

OF BRACKET

Bolt

Rail

Pulley

Idler

Bolt

Lock Washer 3/8"

Nut

Screwdriver

Nut 3/8"

Trolley

Connector

Washer

 

Trolley

Bolt

 

Stop Hole

 

Grease

 

Inside Pulley

 

Idler

 

Pulley

 

Idler

Lock

Nut

Pulley

 

HARDWARE SHOWN ACTUAL SIZE

Bolt 1/4"-20x1-3/4"

Lock Washer 3/8"

Lock Nut 1/4"-20

Nut 3/8"

Idler Bolt

9

ASSEMBLY STEP 4

Install the Belt and Attach the Belt Cap

Retainer

1.Pull the belt around the idler pulley and toward the trolley. The ribbed side must contact the pulley.

2.Hook the trolley connector into the retaining slot on the trolley as shown.

3.With the trolley against the screwdriver, dispense the remainder of the belt along the rail length toward the motor unit and around the sprocket. The sprocket teeth must engage the belt.

4.Check to make sure the belt is not twisted and the FLAT side of the trolley threaded shaft is facing the rail. Connect the trolley threaded shaft with the master link, as illustrated:

Push pins of master link bar through holes in end of belt and trolley threaded shaft.

Push master link cap over pins and past pin notches.

Slide clip-on spring over cap and onto pin notches until both pins are securely locked in place.

5.Insert the trolley threaded shaft through the hole in the trolley. Be sure the belt is not twisted and the FLAT side of the trolley threaded shaft faces the rail.

6.Hold the belt at the trolley shaft as you thread the spring nut by hand onto the shaft until finger tight against the trolley. Do not use any tools.

7.Remove the screwdriver.

8.Position the belt cap retainer over the motor unit sprocket as shown and fasten to the mounting plate with 8x3/8" hex screws provided.

To avoid possible SERIOUS INJURY to fingers from moving garage door opener:

ALWAYS keep hand clear of sprocket while operating opener.

Securely attach sprocket cover BEFORE operating.

HARDWARE SHOWN ACTUAL SIZE

Hex Screw 8x3/8"

Spring/Trolley Nut

 

Master Link

Clip-On Spring

Master Link Cap

 

 

 

Pin

 

 

Notch

 

 

Trolley

Master

 

Threaded

 

Link Bar

 

Shaft

 

 

 

Hole

 

Retaining

 

Hex Screws

 

#8x3/8"

Slot

Belt Cap

Motor Unit

Trolley

Retainer

 

Sprocket

Connector

 

 

 

Idler Pulley

 

Mounting

 

 

 

 

Plate

Spring Nut

10

ASSEMBLY STEP 5

Set the Tension

Insert a screwdriver tip into one of the nut ring slots and brace it firmly against the trolley.

Place a 7/16" open end wrench on the square end. Rotate the nut about 1/4 turn until the spring releases and snaps the nut ring against the trolley.

This sets the spring to optimum belt tension.

You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section.

 

 

Nut Ring Slot

 

 

Square End

Square

 

Trolley

Nut Ring

Nut Ring

End

 

 

 

BEFORE

 

AFTER RELEASE

 

 

 

 

 

 

1"

 

 

 

 

1-1/4"

 

 

 

(2.5 cm)

 

(3.18 cm)

 

INSTALLATION

IMPORTANT INSTALLATION INSTRUCTIONS

WARNING

To reduce the risk of SEVERE INJURY or DEATH:

1.READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.

2.Install garage door opener ONLY on properly balanced and lubricated garage door. An improperly balanced door may NOT reverse when required and could result in SEVERE INJURY or DEATH.

3.ALL repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener.

4.Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement.

5.Install garage door opener 7 feet (2.1 m) or more above floor.

6.Mount the emergency release within reach, but at least 6 feet (1.8 m) above the floor and avoiding contact with vehicles to avoid accidental release.

7.NEVER connect garage door opener to power source until instructed to do so.

8.NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.

9.Install wall-mounted garage door control:

within sight of the garage door.

out of reach of children at minimum height of 5 feet (1.5 m).

away from ALL moving parts of the door.

10.Place entrapment warning label on wall next to garage door control.

11.Place manual release/safety reverse test label in plain view on inside of garage door.

12.Upon completion of installation, test safety reversal system. Door MUST reverse on contact with a 1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the floor.

11

INSTALLATION STEP 1

Determine the Header Bracket Location

To prevent possible SERIOUS INJURY or DEATH:

Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might NOT reverse when required. DO NOT install header bracket over drywall.

Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.

NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, ALL of which are under EXTREME tension.

ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door might NOT reverse when required.

Installation procedures vary according to garage door types. Follow the instructions which apply to your door.

1.Close the door and mark the inside vertical centerline of the garage door.

2.Extend the line onto the header wall above the door.

You can fasten the header bracket within 4'

(1.22 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (see page 13) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2" (1 cm).)

If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here and on page 13.

3.Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall above the high point:

2" (5 cm) above the high point for sectional door and one-piece door with track.

8" (20 cm) above the high point for one-piece door without track.

This height will provide travel clearance for the top edge of the door.

NOTE: If the total number of inches exceeds the height available in your garage, use the maximum height possible, or refer to page 13 for ceiling installation.

Unfinished Ceiling

 

OPTIONAL

 

CEILING

 

 

 

 

 

 

MOUNT

 

 

 

FOR

 

 

 

HEADER

Header Wall

2x4

 

BRACKET

 

Vertical Centerline

 

 

 

of Garage Door

2x4

 

 

 

Structural

 

 

 

 

 

 

Supports

Level (optional)

Header Wall

2" (5 cm)

Track

Highest

Point

of Travel

Door

Sectional door with curved track

Header Wall

2" (5 cm)

Track

Door

Highest

Point

of Travel

One-piece door with horizontal track

 

Header Wall

 

Header Wall

 

 

 

 

8" (20 cm)

 

8" (20 cm)

 

 

 

Door

 

 

Highest

 

 

 

 

 

Door

Point

 

 

 

of Travel

Jamb

Highest

 

 

Hardware

 

 

Point

 

Pivot

 

 

 

of Travel

 

 

 

 

One-piece door without track:

One-piece door without track:

jamb hardware

 

pivot hardware

12

INSTALLATION STEP 2

Install the Header Bracket

You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. Do not install the header bracket over drywall. If installing into masonry, use concrete anchors (not provided).

WALL HEADER BRACKET INSTALLATION

Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).

Mark the vertical set of bracket holes. Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided.

HARDWARE SHOWN ACTUAL SIZE

Lag Screw 5/16"-9x1-5/8"

CEILING HEADER BRACKET INSTALLATION

Extend the vertical centerline onto the ceiling as shown.

Center the bracket on the vertical mark, no more than 6" (15 cm) from the wall. Make sure the arrow is pointing away from the wall. The bracket can be mounted flush against the ceiling when clearance

is minimal.

Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided.

Wall Mount

Optional

Mounting Holes

- Header Wall -

2x4 Structural

Support Header Bracket

Horizontal

Line

Highest Point of

Garage Door Travel

Vertical

Centerline

of Garage

Door

Lag Screws 5/16"-9x1-5/8"

Door Spring

- Garage Door -

Vertical

Centerline

of Garage Door

- Finished Ceiling -

Vertical Centerline

of Garage Door

 

Header

 

Bracket

 

6" (15 cm) Maximum

 

Door

Ceiling Mounting Holes

Spring

Lag Screws 5/16"-9x1-5/8"

- Header Wall -

Garage Door

Vertical

 

Centerline

 

of Garage Door

13

INSTALLATION STEP 3

Attach the Rail to the Header Bracket

NOTE: (Optional) With some existing installations, you may re-use the old header bracket with the two plastic spacers included in the hardware bag. Place the spacers inside the bracket on each side of the rail, as illustrated.

Position the opener on the garage floor below the header bracket. Use packing material as a protective base. NOTE: If the door spring is in the way, you'll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.

Position the rail bracket against the header bracket.

Align the bracket holes and join with a clevis pin 5/16"x1-1/2" as shown.

Insert a ring fastener to secure.

HARDWARE SHOWN ACTUAL SIZE

Clevis Pin 5/16"x1-1/2"

Ring Fastener

 

Header

Idler

Header

Bracket

Wall

 

Pulley

 

 

 

 

Header

 

 

Bracket

 

 

Mounting

 

 

Hole

 

 

Existing

 

 

Header Bracket

 

 

Existing

 

 

Clevis Pin

 

 

Spacer

 

 

Mounting

 

 

Hole

 

Garage

 

Door

OPTION WITH

 

 

 

 

SOME EXISTING

 

 

INSTALLATIONS

 

 

Opener Carton or

 

 

Temporary Support

INSTALLATION STEP 4

Position the Opener

Follow instructions which apply to your door type as illustrated.

SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK

A 2x4 laid flat is convenient for setting an ideal door-to-rail distance.

Remove foam packaging.

Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.

Open the door all the way and place a 2x4 laid flat on the top section beneath the rail.

If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm

to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remain disconnected until Installation Step 12 is completed.

To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door.

Rail

Door 2x4 is used to determine the correct mounting height from ceiling.

 

Trolley

 

ENGAGED

Release Arm

RELEASED

ONE-PIECE DOOR WITHOUT TRACK

A 2x4 on its side is convenient for setting an ideal door-to-rail distance.

Remove foam packaging.

Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.

Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail.

The top of the door should be level with the top of the motor unit. Do not position the opener more than

4" (10 cm) above this point.

Header Bracket

Top of Door

2x4 is used to determine the correct mounting height from ceiling.

14

INSTALLATION STEP 5

Hang the Opener

Three representative installations are shown. Yours may be different. Hanging brackets should be angled

(Figure 1) to provide rigid support. On finished ceilings (Figures 2 and 3), attach a sturdy metal bracket to structural supports before installing the opener. This bracket and fastening hardware are not provided.

1.Measure the distance from each side of the motor unit to the structural support.

2.Cut both pieces of the hanging bracket to required lengths.

3.Drill 3/16" pilot holes in the structural supports.

4.Attach one end of each bracket to a support with 5/16"-18x1-7/8" lag screws.

5.Fasten the opener to the hanging brackets with 5/16"-18x7/8" hex bolts, lock washers and nuts.

6.Check to make sure the rail is centered over the door (or in line with the header bracket if the bracket is not centered above the door).

7.Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket.

NOTE: DO NOT connect power to opener at this time.

HARDWARE SHOWN ACTUAL SIZE

 

Lag Screw 5/16"-18x1-7/8"

 

Hex Bolt

 

Nut 5/16"-18

5/16"-18x7/8"

Lock Washer 5/16"

To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it SECURELY to structural supports of the garage. Concrete anchors MUST be used if installing ANY brackets into masonry.

Figure 1

Structural

 

 

Supports

 

Lag Screws

 

5/16"-18x1-7/8"

Measure

 

Distance

 

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

 

Hidden

FINISHED CEILING

Figure 2

Support

 

 

 

Lag Screws

 

 

5/16"-18x1-7/8"

 

 

(Not Provided)

Bracket

 

Bolt 5/16"-18x7/8"

(Not Provided)

 

Lock Washer 5/16"

 

 

Nut 5/16"-18

Bolt 5/16"-18x7/8"

Lock Washer 5/16"

Nut 5/16"-18

Figure 3

FINISHED CEILING

 

Lag Screws 5/16"-18x1-7/8"

Bolt 5/16"-18x7/8"

(Not Provided)

Lock Washer 5/16"

Bolt 5/16"-18x7/8"

Nut 5/16"-18

Lock Washer 5/16"

 

Nut 5/16"-18

15

INSTALLATION STEP 6

Install the Door Control

Locate door control within sight of door at a minimum height of 5 feet (1.5 m) where small children cannot reach, and away from moving parts of door and door hardware.

The installation surface must be smooth and flat. If installing into drywall (Figure 1), drill 5/32" holes and use anchors provided. For pre-wired installations (as in new home construction), it may be mounted to a single gang box (Figure 2). NOTE: After installation, a green or

amber indicator light behind the cover will indicate proper connection. If not lit, the Lock and Light features will not function (reverse wires to correct).

1.Strip 7/16" (11 mm) of insulation from one end of bell wire and connect to the two screw terminals on back of door control by color: white wire to WHT and white/red wire to the RED (Figure 3).

2.Remove white cover by gently prying on a side corner near the top of the cover with a small flat head screwdriver (Figure 4). Fasten with 6ABx1-1/4" self-tapping screws (drywall installation) or 6-32x1" machine screws (into gang box) as follows:

Drill and install bottom screw, allowing 1/8" (3 mm) to protrude above wall surface.

Position bottom of door control on screw head and slide down to secure. Adjust screw for snug fit.

Install top screw with care to avoid cracking plastic housing. DO NOT overtighten.

Insert bottom tabs and snap on cover.

NOTE: The push bar may stick if the door control is not mounted on a smooth surface. If a click is not heard when pressing the push bar, loosen the two mounting screws or relocate the door control to a smoother surface.

3.(Standard installation only) Run bell wire up wall and across ceiling to motor unit. Use insulated staples to secure wire in several places. DO NOT pierce wire with a staple, creating a short or open circuit.

4.Strip 7/16" (11 mm) of insulation from end of bell wire. Connect bell wire to the quick-connect terminals as follows: white to white and white/red to red (Figure 5).

NOTE: When connecting multiple door controls to the opener, twist same color wires together. Insert wires into quick-connect holes: white to white and red/white to red.

5.Use tacks or staples to permanently attach entrapment warning label to wall near door control, and manual release/safety reverse test label in a prominent location on inside of garage door.

NOTE: DO NOT connect power and operate opener at this time. The trolley will travel to the full open position but will not return to the close position until the sensor beam is connected and properly aligned.

To prevent possible SERIOUS INJURY or DEATH from electrocution:

Be sure power is NOT connected BEFORE installing door control.

Connect ONLY to 24 VOLT low voltage wires.

To prevent possible SERIOUS INJURY or DEATH from a closing garage door:

Install door control within sight of garage door, out of reach of children at a minimum height of 5 feet (1.5 m) and away from ALL moving parts of door.

NEVER permit children to operate or play with door control push buttons or remote control transmitters.

Activate door ONLY when it can be seen clearly, is properly adjusted and there are no obstructions to door travel.

ALWAYS keep garage door in sight until completely closed. NEVER permit anyone to cross path of closing garage door.

HARDWARE SHOWN ACTUAL SIZE

Screw 6ABx1-1/4"

Insulated Staples

(standard installation)

 

Screw 6-32x1" (pre-wired)

Drywall Anchors

STANDARD

PRE-WIRED

Figure 1 INSTALLATION

Figure 2 INSTALLATION

To Replace

To Replace

24 Volt 2-Conductor

Insert Bottom

Insert Bottom Tabs First

Tabs First

Bell Wire in Gang Box

Figure 3

MULTI-FUNCTION

Figure 4 REMOVE COVER

 

DOOR CONTROL (BACK)

 

 

 

Top Mounting Hole

 

 

 

Terminal

 

 

 

Screws

 

 

 

Bell Wire

 

 

 

Bottom

 

 

 

Mounting Hole

 

 

Figure 5

Door Control

To insert or release

 

Connections

wire, push in tab

with screwdriver tip

Red White Grey

Strip wire 7/16" (11 mm)

16

INSTALLATION STEP 7

Install the Lights

Press the release tabs on both sides of lens. Gently rotate lens back and downward until the lens hinge is in the fully open position. Do not remove the lens.

Install a 100 watt maximum light bulb in each socket. Light bulb size should be A19, standard neck only. The lights will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the lights will turn OFF.

Reverse the procedure to close the lens.

Use A19, standard neck garage door opener bulbs for replacement.

NOTE: Use only standard light bulbs. The use of short neck or speciality light bulbs may overheat the endpanel or light socket.

To prevent possible OVERHEATING of the endpanel or light socket:

DO NOT use short neck or specialty light bulbs.

DO NOT use halogen bulbs. Use ONLY incandescent. To prevent damage to the opener:

DO NOT use bulbs larger than 100W.

ONLY use A19 size bulbs.

100 Watt (Max)

Standard Light Bulb

Release Tab

Lens

Hinge

100 Watt (Max)

Standard Light Bulb

INSTALLATION STEP 8

Attach the Emergency Release Rope

and Handle

Thread one end of the rope through the hole in the top of the red handle so “NOTICE” reads right side up as shown. Secure with an overhand knot at least

1" (2.5 cm) from the end of the rope to prevent slipping.

Thread the other end of the rope through the hole in the release arm of the outer trolley.

Adjust rope length so the handle is 6 feet (1.8 m) above the floor. Ensure that the rope and handle clear the tops of all vehicles to avoid entanglement. Secure with an overhand knot.

NOTE: If it is necessary to cut the rope, heat seal the cut end with a match or lighter to prevent unraveling.

To prevent possible SERIOUS INJURY or DEATH from a falling garage door:

If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.

NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.

NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.

Trolley

Trolley

 

Release Arm

Overhand

Emergency

Knot

Release Handle

 

17

INSTALLATION STEP 9

Electrical Requirements

To avoid installation difficulties, do not run the opener at this time.

To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin. This plug will only fit into a grounding type outlet.

If the plug doesn’t fit into the outlet you have, contact a qualified electrician to install the proper outlet.

To prevent possible SERIOUS INJURY or DEATH from electrocution or fire:

Be sure power is NOT connected to the opener, and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection.

Garage door installation and wiring MUST be in compliance with ALL local electrical and building codes.

NEVER use an extension cord, 2-wire adapter or change plug in ANY way to make it fit outlet. Be sure the opener is grounded.

RIGHT

WRONG

If permanent wiring is required by your local code, refer to the following procedure.

To make a permanent connection through the 7/8" hole in the top of the motor unit:

Remove the motor unit cover screws and set the cover aside.

Remove the attached 3-prong cord.

Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the screw on

the silver terminal; and the ground wire to the green ground screw. The opener must be grounded.

Reinstall the cover.

To avoid installation difficulties, do not run the opener at this time.

18

PERMANENT WIRING

CONNECTION

Ground Tab

Green

Ground

Screw

Ground Wire

Black

Wire

White Wire

 

White Wire

Black

Wire

 

INSTALLATION STEP 10

Install The Protector System®

The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.

IMPORTANT INFORMATION ABOUT

THE SAFETY REVERSING SENSOR

When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic beam. The sending eye (with an amber indicator light) transmits an invisible light beam to the receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is closing, the door will stop and reverse to full open position, and the opener lights will flash 10 times.

The units must be installed inside the garage so that the sending and receiving eyes face each other across the door, no more than 6" (15 cm) above the floor. Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens.

The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware.

Be sure power is NOT connected to the garage door opener BEFORE installing the safety reversing sensor.

To prevent SERIOUS INJURY or DEATH from a closing garage door:

Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled.

Install the safety reversing sensor so beam is NO HIGHER than 6" (15 cm) above garage floor.

If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid surface such as the wall framing. Extension brackets (see Accessories) are available if needed. If installing in masonry construction, add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary.

The invisible light beam path must be unobstructed. No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the beam while the door is closing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Safety Reversing Sensor

Invisible Light Beam

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Safety Reversing Sensor

6" (15 cm) max.

Protection Area

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6" (15 cm) max.

above floor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

above floor

Facing the door from inside the garage.

19

INSTALLING THE BRACKETS

Be sure power to the opener is disconnected. Install and align the brackets so the sensors will face each other across the garage door, with the beam no higher than

6" (15 cm) above the floor. They may be installed in one of three ways, as follows.

Garage door track installation (preferred):

Slip the curved arms over the rounded edge of each door track, with the curved arms facing the door. Snap into place against the side of the track. It should lie flush, with the lip hugging the back edge of the track (Figure 1).

If your door track will not support the bracket securely, wall installation is recommended.

Wall installation (Figures 2 and 3):

Place the bracket against the wall with curved arms facing the door. Be sure there is enough clearance for the sensor beam to be unobstructed.

If additional depth is needed, an extension bracket (see Accessories) or wood blocks can be used.

Use bracket mounting holes as a template to locate and drill (2) 3/16" diameter pilot holes on the wall at each side of the door, no higher than 6" (15 cm) above the floor.

Attach brackets to wall with lag screws (not provided).

If using extension brackets or wood blocks, adjust right and left assemblies to the same distance out from the mounting surface. Make sure all door hardware obstructions are cleared.

Floor installation (Figure 4):

Use wood blocks or extension brackets (see Accessories) to elevate sensor brackets so the lenses will be no higher than 6" (15 cm) above the floor.

Carefully measure and place right and left assemblies at the same distance out from the wall. Be sure all door hardware obstructions are cleared.

Fasten to the floor with concrete anchors as shown.

HARDWARE SHOWN ACTUAL SIZE

Carriage Bolt

Wing Nut

Staples

1/4"-20x1/2"

1/4"-20

 

Figure 1

Door

Track

Lip

Safety

Reversing

Sensor

Bracket

Figure 2

DOOR TRACK MOUNT (RIGHT SIDE)

Indicator

Light

Lens

WALL MOUNT (RIGHT SIDE)

Fasten Wood Block to Wall with Lag Screws (not provided)

Indicator

Light Safety

Reversing

Sensor

Bracket

Lag Screws (not provided)

Lens

Figure 3

WALL MOUNT (RIGHT SIDE)

Extension Bracket

(See Accessories)

(Provided with Extension Bracket)

 

 

Safety

 

 

Reversing

 

 

Sensor

(Provided with

Lens

Bracket

Indicator

Extension Bracket)

 

 

Light

 

 

Figure 4

FLOOR MOUNT (RIGHT SIDE)

 

 

Attach with

 

 

Concrete Anchors

 

 

(not provided)

 

Lens

Indicator

 

 

 

 

Light

 

 

Safety

 

 

Reversing

 

 

Sensor

 

 

Bracket

20

MOUNTING AND WIRING THE SAFETY REVERSING SENSORS

Mounting:

Slide a 1/4"-20x1/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors to

brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed by a bracket extension (Figure 5).

Finger tighten the wing nuts.

Option A - Installation Without Pre-Wiring:

Run the bell wire from both sensors to the garage door opener. Attach the wire to the wall and ceiling with the staples (Figure 6).

Option B - Pre-Wired Installation:

If your garage already has wires installed for the safety reversing sensors, follow the instructions below:

Cut the end of the safety sensor wire, making sure there is enough wire to reach the pre-installed wires from the wall (Figure 7).

Separate the safety sensor wires and strip 7/16"

(11 mm) of insulation from each end. Choose two of the pre-installed wires and strip 7/16" (11 mm) of insulation from each end. Make sure that you choose the same color pre-installed wires for each sensor (Figure 8).

Connect the pre-installed wires to the sensor wires with wire nuts making sure the colors correspond for each sensor (Figure 9).

Figure 5

Wing Nut 1/4"-20

Carriage Bolt 1/4"-20x1/2"

Lens

Figure 6

Figure 7

Figure 8

Safety Reversing

Sensor Wires 7/16"

(11mm)

7/16"

(11mm)

Pre-Installed Wires

Figure 9

Not Provided

Safety Reversing

Sensor Wires Pre-installed

wires

White

White/Black

21

Connect to garage door opener:

Strip 7/16" (11 mm) of insulation from each set of wires. Separate white and white/black wires sufficiently to connect to the opener quick-connect terminals. Twist like colored wires together. Insert wires into quick-connect holes: white to white and white/black to grey (Figure 10).

Figure 10

 

Connect Wire to

 

 

 

 

Quick-Connect Terminals

 

Bell Wire

- Finished Ceiling -

 

 

 

 

 

 

 

 

Bell Wire

 

7/16" (11 mm)

 

 

 

1. Strip wire 7/16" (11 mm)

 

 

 

2. Twist like colored wires

 

 

 

 

together

 

 

 

Safety Reversing

3. To insert or release

 

 

 

wire, push in tab with

 

 

 

Sensor

 

 

 

screwdriver tip

 

 

 

 

 

 

 

Invisible Light Beam

 

Red White Grey

 

 

Quick-Connect Terminals

Safety Reversing Sensor

Protection Area

 

 

ALIGNING THE SAFETY REVERSING SENSORS

Plug in the opener. The indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct.

The sending eye amber indicator light will glow regardless of alignment or obstruction. If the green indicator light in the receiving eye is off, dim, or flickering (and the invisible light beam path is not obstructed), alignment is required.

Loosen the sending eye wing nut and readjust, aiming directly at the receiving eye. Lock in place.

Loosen the receiving eye wing nut and adjust sensor until it receives the sender’s beam. When the green indicator light glows steadily, tighten the wing nut.

TROUBLESHOOTING THE SAFETY

REVERSING SENSORS

1.If the sending eye indicator light does not glow steadily after installation, check for:

Electric power to the opener.

A short in the white or white/black wires. These can occur at staples, or at opener connections.

Incorrect wiring between sensors and opener.

A broken wire.

2.If the sending eye indicator light glows steadily but the receiving eye indicator light doesn’t:

Check alignment.

Check for an open wire to the receiving eye.

3.If the receiving eye indicator light is dim, realign either sensor.

NOTE: When the invisible beam path is obstructed or misaligned while the door is closing, the door will reverse. If the door is already open, it will not close. The opener lights will blink 10 times. See page 19.

22

INSTALLATION STEP 11

Fasten the Door Bracket

Follow instructions which apply to your door type as illustrated below or on the following page.

A horizontal reinforcement brace should be long enough to be secured to two or three vertical supports. A vertical reinforcement brace should cover the height of the top panel.

Figure 1 shows one piece of angle iron as the horizontal brace. For the vertical brace, 2 pieces of angle iron are used to create a U-shaped support. The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit.

NOTE: Many door reinforcement kits provide for direct attachment of the clevis pin and door arm. In this case you will not need the door bracket; proceed to Step 12.

SECTIONAL DOORS

1.Center the door bracket on the previously marked vertical centerline used for the header bracket installation. Note correct UP placement, as stamped inside the bracket.

2.Position the top edge of the bracket 2"-4" (5-10 cm) below the top edge of the door, OR directly below any structural support across the top of the door.

Fiberglass, aluminum or lightweight steel garage doors WILL REQUIRE reinforcement BEFORE installation

of door bracket. Contact your door manufacturer for reinforcement kit.

Header

Bracket

Door

Bracket

Location

Vertical

Centerline

of Garage

Door

HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE DOORS (FIBERGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC.). (NOT PROVIDED)

Figure 1

3.Mark, drill holes and install as follows, depending on your door’s construction:

Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket:

Drill 3/16" fastening holes. Secure the door bracket using the two 1/4"-14x5/8" self-threading screws (Figure 2A).

Alternately, use two 5/16" bolts, lock washers and nuts (not provided) (Figure 2B).

Metal, insulated or light weight factory reinforced doors:

Drill 3/16" fastening holes. Secure the door bracket using the self-threading screws (Figure 3).

Wood Doors:

Use top and bottom or side to side door bracket holes. Drill 5/16" holes through the door and secure bracket with 5/16"x2" carriage bolts, lock washers and nuts (not provided) (Figure 4).

NOTE: The 1/4"-14x5/8" self-threading screws are not intended for use on wood doors.

HARDWARE SHOWN ACTUAL SIZE

Self-Threading Screw 1/4"-14x5/8"

Vertical Reinforcement

 

 

Vertical Centerline

 

of Garage Door

 

 

 

Vertical Reinforcement

UP

 

Vertical

 

Centerline of

 

 

Door

 

Garage Door

Bolt

 

Bracket

 

5/16"-18x2"

 

Self-Threading

 

(Not

UP

Screw 1/4"-14x5/8"

Provided)

 

Figure 2A

Door Bracket

 

 

Lock Washer 5/16"

 

 

Nut 5/16"-18

 

Figure 2B

 

 

Bolt 5/16"x2" (Not

Inside Edge

 

Provided)

of Door or

 

 

Reinforcement

 

 

Board

Vertical

 

 

Centerline

Vertical

UP

of Garage

 

Door

Centerline

 

UP

of Garage

 

Door

 

 

 

Self-Threading

Figure 4

Screw

 

 

1/4"-14x5/8"

 

Figure 3

23

ONE-PIECE DOORS

Please read and comply with the warnings and reinforcement instructions on the previous page. They apply to one-piece doors also.

Center the door bracket on the top of the door, in line with the header bracket as shown. Mark either the left and right, or the top and bottom holes.

Metal Doors: Drill 3/16" pilot holes and fasten the bracket with the 1/4"-14x5/8" self-threading screws provided.

Wood Doors: Drill 5/16" holes and use 5/16"x2" carriage bolts, lock washers and nuts (not provided)

or 5/16"x1-1/2" lag screws (not provided) depending on your installation needs.

NOTE: The door bracket may be installed on the top

edge of the door if required for your installation. (Refer to the dotted line optional placement drawing.)

HARDWARE SHOWN ACTUAL SIZE

Self-Threading Screw 1/4"-14x5/8"

Header Wall

2x4 Support

Header

Bracket

Door

Bracket

Optional

Placement of

Door Bracket

Vertical

Centerline of

Garage Door

 

 

Self-Threading

 

Door

Screw

 

1/4"-14x5/8"

- Finished Ceiling -

Bracket

Top of Door

 

 

(Inside Garage)

 

 

 

 

Top Edge

 

 

of Door

 

 

Optional

 

 

Placement

 

 

METAL DOOR

HORIZONTAL AND VERTICAL

 

Lock

REINFORCEMENT IS NEEDED

Nut

Washer

FOR LIGHTWEIGHT GARAGE

5/16"-18

5/16"

DOORS (FIBERGLASS,

 

Top of Door

ALUMINUM, STEEL, DOORS

Door

(Inside Garage)

WITH GLASS PANEL, ETC.).

Bracket

(NOT PROVIDED)

 

 

 

 

Top Edge

 

 

of Door

 

 

Optional

 

 

Placement

 

 

Carriage Bolt

 

 

5/16"x2"

 

 

(Not Provided)

For a door with no exposed framing,

 

WOOD DOOR

 

 

or for the optional installation, use

 

 

lag screws 5/16"x1-1/2" (Not Provided)

 

to fasten door bracket.

 

 

24

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