Chamberlain 1156, 1145jg, 1160jg, 1140, 1160 User Manual

INSTRUCTIONS

with 433MHz Radio Controls

QLD Office:	17 Oasis Court
	Clontarf 4019
	(07)	3883-0200
NSW Office:	34-36 Marigold Street
	Revesby 2212
	(02)	9722 5555
VIC/TAS Office:	147-153 Canterbury Road
	Kilsyth 3137
	(03)	9237 7766
B&D Doors
New Zealand:	70 Allens Road
	EastTamaki
	Auckland, New Zealand
	(09)	273 8600
	www.bnd.co.nz

SA Office:	23 Frederick Road
	Royal Park 5014
	[phone]
WA Office:	96 Mulgul Road
	Malaga 6090
	[phone]

The Controll-A-Door-P has been tested and complies with the standards:

AS/NZS 3350.2.95:2000 (incl. Amdt1) & AS/NZS CISPR 14.1:2003

TABLE OF CONTENTS
Introduction		2-7
Safety rule review........................................................		2
Preparing your garage door ........................................		3
Tools needed...............................................................		3
Planning ..................................................................		4-5
Carton inventory ..........................................................		6
Hardware inventory .....................................................		7
Assembly		8-10
Assemble the rail & attach the chain pulley bracket ...8
Install the trolley ..........................................................		9
Fasten rail to motor unit ..............................................		9
Install chain & attach chain spreader.....................		9-10
Install the chain noise reduction pads.......................		10
Installation	11-24
Installation safety instructions....................................		11
Determine the header bracket location................		12-13
Install the header bracket..........................................		14
Attach the rail to the header bracket.........................		15
Position the opener ..............................................		15-16
Hang the opener ..................................................		16-17
Install the door control...............................................		17
Install the remote control wall mount (optional) ........		17
Wiring instructions for optional accessories..............		18
Install the light globe .................................................		19
Attach the emergency release rope and handle		.......19
Connect electric power..............................................		19
Installing the safety infra-red safety sensors.............		20
Fasten the door bracket.......................................		21-22
Connect door arm to trolley .................................		23-24
INTRODUCTION
Safety Rule Review

Adjustment Section	25-27
Adjust the travel limits ...............................................	25
Adjust the force .........................................................	26
Test the safety reverse system .................................	27
Testing the safety infra-red safety sensors ...............	27
Operation	28-30
Operation safety instructions.....................................	28
Using your garage door opener ................................	28
To open the door manually........................................	29
Care of your opener ..................................................	29
Troubleshooting.........................................................	30
Programming	31
To code a hand-held remote control .........................	31
To erase all codes .....................................................	31
Multi-function remotes ...............................................	31
Warranty	32

This garage door opener is designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the warnings, safety instructions and instructions contained in this manual.

WARNING

Mechanical

WARNING

Electrical

CAUTION

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the corresponding instructions. The hazard may come from something mechanical or from electric shock. Read the instructions carefully.

When you see this Signal Word on the following pages it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the corresponding instructions. Read them carefully.

114A2845

2

Preparing your garage door

•Disable locks. Insert wood screws or nails to keep them unlocked.

•Remove any ropes connected to garage door.

TESTING YOUR DOOR

Before you begin, complete the following test to make sure your door is balanced and is not sticking or binding:

•Lift the door about halfway as shown. Release the door. It should stay in place, supported entirely by its springs.

•Raise and lower the door to see if there is any binding or sticking.

If your door binds, sticks, or is out of balance, call for professional garage door service.

Sectional Door

One-Piece Door

WARNING

To prevent possible SERIOUS INJURY OR DEATH:

•Always call for professional B&D garage door service if garage door binds, sticks, or is out of balance. An unbalanced garage door might not reverse when required.

•NEVER try to loosen, move, or adjust garage door, door springs, cables, pulleys, brackets or their hardware, all of which are under EXTREME tension.

•Disable ALL locks and remove all ropes connected to garage door before installing and operating garage door opener to avoid entanglement.

•This unit should not be installed in a damp or wet space.

•The door must not extend over public byway during operation.

•This product is provided with a power supply cord of special design which, if damaged, must be replaced by a power supply cord of the same type; such a power supply cord may be obtained from you local B&D distributor and must be fitted by a specialist.

•This unit is supplied as a plug-in-device and it is strongly advised that this unit remain a plug-in device. Any alterations or changes to this will result in the opener warranty being void.

CAUTION

To avoid damage to the garage door and opener, disable locks before installing and operating the opener. Use a wood screw or nail to hold locks in the "open" (unlocked) position.

Operation at other than 230V/50 Hz will cause opener malfunction and damage.

Tools needed

During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated.

Carpenter's

Level

Drill

Stepladder

Pencil

1	2
Tape Measure			Hack Saw
		Wire Cutters
			Claw Hammer
8mm, 5mm, and
4mm Drill Bits		Pliers	Screwdriver
13mm, 11mm, and 6mm		Locking pliers	Adjustable End Wrench
Sockets and Wrench

114A2845

3

	Planning				•	Do you have an access door in addition to the
	Identify the type and height of your garage door.					garage door? If not, Model T7012 Emergency
						Access Device is required.
	Survey your garage area to see if any of the
					SECTIONAL DOOR INSTALLATIONS
	conditions below apply to your installation. Additional
	materials may be required. You may find it helpful to				•	Do you have a steel, aluminum, fibreglass or glass
	refer back to this page and the accompanying					panel door? If so, horizontal and vertical reinforce-
	illustrations as you proceed with the installation of					ment is required (Installation Step 11).
	your opener.				•	The opener is normally installed at the centre of
	Depending on your requirements, there are several
						the door. If there is a torsion spring or centre
	installation steps which may call for materials and/or					bearing plate in the way of the header bracket or
	hardware not included in the carton.					door bracket area, the opener may be installed
	• Installation Step 1 – Look at the wall or ceiling					within 300mm to the left or right of the door centre.
	above the garage door. The header bracket must					See Installation Steps 1 and 11.
	be securely fastened to structural supports.				•	Look at the garage door where it meets the floor. It
	• Installation Step 5 – Do you have a finished ceiling					must close on the floor all the way across.
	in your garage? If so, a support bracket and					Otherwise, the safety reverse system may not work
	additional fastening hardware may be required.					properly. See Adjustment Step 3. Floor or door
	B&D recommends the use of safety infrared					should be repaired.
	reversing sensors on all installations of				OPENER ARM MOUNTING LOCATION
	automatic garage door openers.				Must be mounted on a stile. Add an additional stile if
	• Installation Step 10:
					required or offset mount the opener (see below and
	– Depending upon garage construction, extension				page 5). Attach arm 1/3 panel height from top at 10O
	brackets or wood blocks may be needed to				as shown.
	install the infrared safety sensors.
	– Alternate floor mounting of the infrared safety
	sensors will require hardware not provided.
	Sectional Door Installation			FINISHED CEILING
	Horizontal and vertical reinforcement			Support bracket &
				fastening hardware
	is needed for lightweight garage doors			is required.
	(fibreglass, steel, aluminum, door with			See page 17.
	glass panels, etc.).									Excess MUST
	See page 21 for details.
										be removed
								Motor Unit
		Header Wall
										10o
			10o							1/3
						Extension Spring				Height
										Panel
					OR
	Centre Stile			Torsion Spring			Access
		—					Door			Re-enforcement
	optimum
		—	Door
	location for			Must be attached below
	attachment	—	Centre	Panel Re-enforcement
				if used.
		—								CLOSED POSITION
		—					Header	Header
		—
							Bracket	Sleeve Bracket		Rail Assembly
				Safety					Trolley
		—		Reversing
				Sensor
		—
								Garage		Emergency
								Door		Release
		Gap between floor and bottom of						Spring		Rope & Handle
		door must not exceed 6mm.							Straight
	Safety Reversing Sensor								Door
									Arm
									Curved
						Header			Door
									Arm
						Wall	Door
						Garage
							Bracket
	114A2845			4		Door

Access

Door

OFF CENTRE INSTALLATION OF OPENER	1/4	Door
In situations where obstruction prevent mounting the		Width	1/4	Door Width
opener centrally, offsetting the opener attachment is
possible within the following range - 1/4 Door width
from centre.
NOTE: Even though it is acceptable practise to off
centre mount the opener, the further off centre the
opener is mounted the more dependent is the door
operation on a good installation. This relates to
correct set-up of opener and track, and correct door
balance.
The installation of the IR Safety Sensor is
recommended for an off centre mount application.
ONE-PIECE DOOR INSTALLATIONS

•Generally, a one-piece door does not require reinforcement. If your door is lightweight, you can refer to the information relating to sectional doors

	in Installation Step 11.	One-Piece Door without Track
•	Depending on your door’s construction, you may	FINISHED CEILING
	need additional mounting hardware for the door
		Support bracket & fastening
	bracket (Step 11).
		hardware is required. See page 17.
•	The gap between the bottom of the garage door	Header
	and the floor cannot exceed 6mm. Otherwise, the	Wall
	safety reverse system may not work properly. See
	Adjustment Step 3. The floor or the door should be
	repaired.
	One-Piece Door with Track	Access Door

								Safety
						Gap between floor and bottom		Reversing
								Sensor
						of door must not exceed 6mm.
				Safety Reversing Sensor
			Safety		CLOSED POSITION
					Header
		Gap between floor	Reversing Sensor
		and bottom of door			Sleeve Bracket		Trolley	Chain
	Safety	must not exceed 6mm.
	Reversing Sensor
	CLOSED POSITION				Header
		Trolley			Bracket	Rail
Header	Header Sleeve Bracket						Emergency
					Door Bracket
Wall							Release
							Rope &
	Header	Curved	Rail				Handle
	Bracket	Door Arm				Straight	Curved
			Emergency
						Door	Door
			Release
				Header	Garage	Arm	Arm
	Door	Straight	Rope & Handle
Garage				Wall	Door
	Bracket Door
Door		Arm
114A2845				5

Carton Inventory

Your garage door opener is packaged in two cartons which contains the motor unit and the parts illustrated below. If anything is missing, carefully check the packing material. Parts may be stuck in the foam.

Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.

	Remote Control		Remote Control
	Transmitter Visor Clip
1-Function Remote	3-Function Mini Remote		Wall Mount Bracket
Control Transmitter (1)	Control Transmitter (1)
		Light Lens (1)
	Chain Spreader with Screws		Illuminated
			Push Button
	and Washers
	Inner Trolley
	Trolley
Chain		1-Piece Rail
	4-Piece Rail		Bell Wire
Header Sleeve Bracket
Rail
Centre
Light globe
		Vibration Isolators
		Hanging Brackets
	Header Bracket	Door Bracket
	Rail Straps
	Safety Labels
	and	Curved Door	Straight Door
Chain Noise	Literature	Arm Section	Arm Section
Reduction Pads
114A2845	6

Hardware Inventory

Separate all hardware and group as shown below for the assembly and installation procedures.

ASSEMBL

Washered Screw 25mm (4)		Screw (2)	Spri /Trolley Nut (1)	Master
(mo	in opener)			Link (2)

Carriage bolt (1)

			INSTALLATION
Hex Screw	Nut	Lock Washer		Insulated	Rail Grease	Rope
8mm x 20mm (4)	8mm (7)	8mm (7)	Ring Fastener (4)	Staples
Lag Screw				Anchors
8mm x 40mm (4)
				8mm x 40mm (6)
		Sheet Metal Screw
		8mm x 13mm (2)			NOT
						ICE
Lag Screw				Dry Wall Anchors (2)	Handle
8mm x 45mm (2)
				Screw	Sto	olt (1)
Carriage Bolt				6AB x 25mm (2)
8mm x 65mm (2)
Clevis Pin			Clevis Pin		Clevis Pin
8mm x 13mm (2)			8mm x 25mm (2)		8mm x 32mm (1)
114A2845			7

ASSEMBLY STEP 1

Assemble the Rail

NOTE: If your opener came with a one piece rail, proceed to Assembly step 2, page 9.

Grease inside edges of rail brace sections. Place rail pieces on flat surface for assembly. All four rail sections are interchangeable. Slide rail braces onto rail section. Connect rail by sliding rail brace onto next rail section. Tap rail assembly on piece of wood until rail sections are flush. Repeat with remaining rail sections.

Install the Chain

Remove chain from carton and lay chain out on floor (do not allow chain to twist). Push pins of master link bar through chain link and hole in back end of trolley. Push cap over pins and onto notches. Slide clip-on spring over cap and onto pin notches until both pins are securely locked in place.

Insert Chain into Rail & Assemble Header Sleeve

Slide pulley bracket and inner trolley into back (opener end) of rail assembly, be sure to insert pulley bracket as shown with arrow pointing toward front (header end) of rail. Push bracket toward front (header end) of rail. Insert carriage bolt through header sleeve bracket. Loosely thread spring nut onto carriage bolt. Insert carriage bolt of header sleeve assembly into bold cut out in pulley bracket. Slide header sleeve assembly on to front (header end) of rail.

INSTALLING THE CHAIN

Back End of Trolley

Spring

Cap

Chain Link

Master Link Bar

Front (Header End)

of Rail

	Carriage Bolt
	Header Sleeve
	Bracket
Spring Nut
Header Sleeve	Carriage Bolt
Bracket

Pulley

Bracket

114A2845

8

HARDWARE SHOWN ACTUAL SIZE

Spring Trolley Nut

Carriage Bolt

RAIL ASSEMBLY

Rail Piece

Rail Brace

Rail

Piece

Grease

Rail assembly

Piece of Wood

	w
Back	rro
	A
(Opener End)
of Rail
Assembly

Pulley

Bracket

Inner

Trolley

ASSEMBLY STEP 2

Attach Trolley to Rail

Slide outer trolley into rail assembly, be sure arrow

on trolley is heading in direction of door

in

direction of door. Slide outer trolley down

until it

engages with inner trolley.

Arrow

Rail Assembly

Outer Trolley

Arrow

Towards Door

CAUTION

To avoid serious damage to opener, ONLY use screws mounted in top of motor unit.

ASSEMBLY STEP 3

Attach Chain Spreader

Attach chain spreader to opener with phillips pan head screws.

WARNING

To avoid possible SERIOUS INJURY to fingers from moving garage door opener:

•ALWAYS keep hand clear of sprocket while operating opener.

•Securely attach chain spreader before operating.

ASSEMBLY STEP 4

Fasten Rail to Opener & Install Chain

Remove four washered bolts from top of opener. Place rail on opener, flush with stops on top of opener. Wrap chain around slot in spreader and over sprocket. Push idler pulley bracket assembly toward front of the rail to eliminate excess slack in chain. Align bolt holes on brackets with bolt holes on opener. Secure brackets to opener with previously removed bolts . Tighten bolts securely. The opener sprocket teeth must engage the chain. Insert bolt into trolley stop bolt hole secure with lock washer and nut.

CAUTION: Use only those bolts mounted in the top of opener. Use of any other bolts will cause serious damage to opener.

Set Chain Tension

Thread spring nut on carriage bolt unit finger tight. Insert a screwdriver tip into one of the slots of the nut ring and brace it firmly against the header sleeve. Place an open end wrench on the square end of the spring nut, slightly rotate nut about 1/4 turn clockwise until nut ring is released against header sleeve. This sets spring to optimum chain tension. chain may slip off sprocket if chain is too loose. If chain does slip retighten spring nut by turing nut clockwise 1/2 turn.

Do NOT overtighten chain.

Phillips Pan Head Screws

Chain Spreader

Opener

114A2845

9

SET CHAIN TENSION				FASTEN RAIL TO OPENER
						Spreader
						Stops
			HARDWARE SHOWN
			ACTUAL SIZE
			Spring /Trolley Nut
							d Bolt
						Washere
								Stops
								Spreader
						et		et
								Sprock
					Sprock
		Nut Ring
	Wrench		Screwdriver	Bolt
			Tip
					2
				Trolley Stop			4
				Bolt Hole
	Spring Nut			Lock	Nut
				Washer
	Header Sleeve					Lock Washer	Nut
					Bolt
Square	Trolley	Square	Trolley
		End
End	Nut Ring		Nut Ring

BEFORE	AFTER RELEASE
25mm	32mm

ASSEMBLY STEP 5

Install Chain Noise Reduction Pads (optional)

1.Clean and remove grease from rail in areas where pads will be installed.

114mm

2.With chain tensioned, lift up the chain and place noise reduction pads under the chain in orientation shown.

114A2845

10

114mm

3.Install with adhesive side down allowing pad to stick to rail.