See Warranty on page 8 for important information about commercial use of this product.
Operating Instructions |
HG3000 Series, HJ3001 Series, HJ3002 Series |
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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
200 PSI Portable ASME
Air Compressors
Description
Portable oilless air compressors are for home and workshop use. Cleaning or replacement of the inlet filter on all models and draining moisture from the air receivers are required maintenance.
Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
Danger indicates an imminently
hazardous situation which, if not avoided, WILL result in death or serious injury.
Warning indicates a potentially
hazardous situation which, if not avoided, COULD result in death or serious injury.
Caution indicates a potentially
hazardous situation which, if not avoided, MAY result in minor or moderate injury.
Notice indicates important
information, that if not followed, may cause damage to equipment.
Unpacking
When unpacking unit, inspect carefully for any damage that may have occurred during transit. Make sure any loose fittings, bolts, etc., are tightened before putting unit into service. In case of questions, damaged or missing parts, please call 1-800-543-6400 for customer assistance. Have the serial number, model number, and parts list (with missing parts circled) before calling.
Record the Model No., Serial No. and date of purchase in the space below.
Model No. ______________________
Serial No. ______________________
Date of purchase _________________
Retain these numbers for future reference.
Do not return STOP! the product to
the retailer!
Do not operate unit if damaged during
shipping, handling or use. Damage may result in bursting and cause injury or property damage.
Breathable Air Warning
This compressor/pump is not equipped and should not be used “as is” to supply breathing quality air. For any application of air for human consumption, the air compressor/pump will need to be fitted with suitable in-line safety and alarm equipment. This additional equipment is necessary to properly filter
and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G
7.1 - 1966, OSHA 29 CFR 1910. 134, and/or Canadian Standards
Associations (CSA).
DISCLAIMER OF WARRANTIES In the event the compressor is
used for the purpose of breathing air application and proper in-line safety and alarm equipment is not simultaneously used, existing warranties shall be voided, and the Campbell Hausfeld disclaims any liability whatsoever for any loss, personal injury or damage.
Read & Follow All Instructions
Save These Instructions
Do Not Discard
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
© 2010 Campbell Hausfeld/Scott Fetzer |
For parts, product & service information, |
IN634100AV 7/10 |
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visit www.chpower.com |
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Operating Instructions
General Safety |
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3. Do not stand on or use the pump or |
13. Guard all moving parts; keep visitors |
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unit as a handhold. |
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away. Never allow children in work |
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CALIFORNIA PROPOSITION 65 |
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4. Do not exceed pressure rating of |
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This product or its |
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14. Use only a properly grounded outlet |
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any component in system. |
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power cord may |
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5. Protect material lines and air lines |
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that will accept a three pronged |
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contain chemicals, including lead, known |
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plug, and wear shoes to prevent |
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from damage or puncture. Keep |
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shock hazards. |
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and birth defects or other reproductive |
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hose and power cable away from |
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harm. Wash hands after handling. |
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sharp objects, chemical spills, oil, |
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You can |
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solvents, and wet floors. |
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careful |
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create |
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6. Never point a spray gun at oneself |
when touching exterior of |
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dust when you cut, sand, |
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operating motor; it may be |
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or any other person. Accidental |
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drill or grind materials |
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hot enough to cause injury. |
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discharge may result in serious |
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such as wood, paint, metal, |
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Compressor parts may be hot even if the |
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concrete, cement, or other masonry. This |
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injury. |
unit is stopped. |
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dust often contains chemicals known |
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7. Check hoses for weak or worn |
15. Protect power cable from coming in |
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to cause cancer, birth defects, or other |
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condition, before each use, making |
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contact with sharp objects. |
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reproductive harm. Wear protective gear. |
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certain all connections are secure; |
16. Clean electrical or electronic |
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do not use if deficiency is found. |
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GENERAL SAFETY INFORMATION |
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equipment with an approved |
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Notify an authorized service facility |
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Air compressors are utilized in a variety |
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cleaning agent, such as dry, |
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for examination or repair. |
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of air system applications. Because air |
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nonflammable cleaning solvent. |
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Do not run |
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compressors and other components |
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Motors, |
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(material pump, spray gun, filters, |
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unattended. Leaving |
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electrical |
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compressor in ON position may allow it to |
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lubrications, hoses, etc.) used make up |
equipment and controls can |
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turn on inadvertently. To prevent this and |
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a high pressure pumping system, the |
cause electrical arcs that |
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possible damage from power surge, turn |
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following safety precautions should be |
will ignite a flammable gas |
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to OFF position after each use. |
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or vapor. Never operate or repair the |
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observed at all times. Only persons well |
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8. Release all pressures within system |
unit near a flammable gas or vapor. |
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acquainted with these rules of safe |
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slowly; dust and debris may be |
Never store flammable liquids or gases |
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operation should be allowed to use the |
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harmful. |
in the vicinity of the compressor. |
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air compressor. |
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Keep |
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17. To reduce fire hazard, |
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Risk of |
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fingers |
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keep engine/motor |
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away from a running |
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exterior free of oil, |
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Bursting! This compressor |
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compressor; fast moving |
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solvent, or grease. |
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is designed to provide air |
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and hot parts will cause |
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pressure up to 200 psi. Most |
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18. To avoid spontaneous combustion, |
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injury and/or burns. |
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attachments are designed to operate |
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discard waste rags into approved |
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Disconnect power |
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at a maximum pressure of less than |
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metal waste cans. |
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125 psi. DO NOT adjust the regulator to |
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and depressurize |
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19. NEVER reset safety valve or pressure |
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result in output pressure greater than |
system before servicing air compressor! |
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the marked maximum pressure of the |
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9. Follow all local electrical and safety |
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switch. Keep safety valve free from |
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attachment. |
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paint and other accumulations. |
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codes, as well as the National |
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Risk of Injury! Do not |
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This provides safety against over |
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Electrical Code (NEC) and the |
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pressure. |
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direct air stream at |
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Occupational Safety and Health Act |
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Never remove or |
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body. |
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(OSHA). |
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All electrical work |
10. Wiring and fuses should follow |
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attempt to adjust |
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safety valve. Keep safety valve free |
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should be done |
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electrical codes, current capacity, |
from paint and other accumulations. |
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by a qualified (licensed or certified) |
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and be properly grounded. |
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electrician. On a properly wired circuit, |
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20. Do regular maintenance; keep all |
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11. Electric motors must be securely |
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the black wires supply a voltage |
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nuts, bolts, and screws tight, to be |
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potential even when the unit is off. |
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and adequately grounded. See |
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sure equipment is in safe working |
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1. Read instruction |
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grounding instructions and |
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condition . |
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manuals for each |
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extension cord information, in this |
21. Keep cleaning rags and other |
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component carefully, |
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MANUAL |
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manual. |
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flammable waste materials in a |
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before attempting to |
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12. Always disconnect power source |
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tightly closed metal container |
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assemble, disassemble |
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before working on or near a motor, |
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and dispose of later in the proper |
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or operate your particular system. |
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or its connected load. If power |
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fashion. |
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2. Wear safety glasses and |
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disconnect point is out-of-sight, lock |
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use hearing protection |
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it in the open position and tag to |
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when operating the |
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prevent unexpected application of |
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pump or unit. |
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power. |
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www.chpower.com
2
HG3000 Series, HJ3001 Series, HJ3002 Series
General Safety
(Continued)
22.Drain tanks of moisture after each day’s use. If unit will not be used for a while, it is best to leave drain cock open until such time as it is to be used. This will allow moisture to completely drain out and help prevent corrosion of inside of tank.
23.Inspect tank yearly for rust, pin holes or any other imperfections that could cause it to become unsafe. NEVER weld or drill holes in air tank.
24.Household use only.
25.To reduce the risk of electrical shock, do not expose to rain. Store indoors.
Never attempt to repair or modify
a tank! Welding, drilling or any other modification will weaken the tank resulting in damage from rupture or explosion. Always replace worn or damaged tanks.
Drain liquid from tank daily.
Spraying Precautions
Do not spray flammable materials
in vicinity of open flame or near ignition sources including the compressor unit.
1.Spray in a well ventilated area, to keep fumes from collecting and causing health and fire hazards.
2.Do not spray in vicinity of open flames or other places where a spark can cause ignition. Do not smoke when spraying paint, insecticides, or other flammable substances.
3.Use a respirator when spraying.
4.Do not direct paint or other sprayed material at the compressor. Locate compressor as far away from
the spraying area as possible to minimize overspray accumulation on the compressor.
5.When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the chemical manufacturer.
6.Do not smoke when spraying paint, insecticides, or other flammable substances.
7.Use a face mask/ respirator when
spraying and spray in a well ventilated area to
prevent health and fire hazards. 8. Do not direct airstream at body.
Assembly
Assembly Tools Required
Tools (not provided) for assembly:
-(1) #2 Phillips screwdriver
-(2) adjustable wrenches
Wheel Assembly (Figure 1)
Wheel assembly kit includes:
-(2) wheels
-(2) axle bolts
-(2) wheel inserts
-(2) washers
-(2) nuts
1.Wheel has an offset hub. With offset hub facing axle iron, assemble axle bolt through wheel insert, holes in wheel and axle iron.
2.Place adjustable wrench on axle bolt. Using a second adjustable wrench, tighten nut securely to threaded part of axle bolt.
3.Repeat procedure with other side.
Handle Assembly (Figure 2)
Never use the handle to lift the
unit completely off the ground. Only use the handle to lift one end so the wheels may be used to move the unit.
Handle assembly kit includes:
-(1) handle
-(4) bolts
1.Insert ends of handle into tube shaped brackets on tank.
2.Align screw holes.
3.Thread screw into hole until tight.
4.Tighten securely with #2 Phillips screwdriver.
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Wheel |
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Washer |
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Bolt |
Nut |
Wheel insert |
Figure 1 - Wheel assembly
Handle
Bolt
Bolt
Figure 2 - Handle assembly
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3
Operating Instructions
Introduction |
Pressure Gauges - These gauges will |
Installation |
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Pressure Switch - ON/Off Switch - In |
show air pressure in the compressor |
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tank and at the compressor outlet. |
LOcation |
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the ON position, the compressor shuts |
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Outlet Pressure Gauge - Will show |
It is extremely important to install the |
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off automatically when tank pressure |
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air pressure at the outlet in pounds per |
compressor in a clean, well ventilated |
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reaches the maximum preset pressure. |
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square inch (psi). Make sure this gauge |
area where the surrounding air |
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In the Off position, the compressor will |
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reads ZERO (by adjusting regulator |
temperature will not be more than |
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not operate. This switch should be in |
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knob fully counterclockwise) before |
100°F. |
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the Off position when connecting or |
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changing air tools or disconnecting air |
A minimum clearance of 18 inches |
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disconnecting the power cord from the |
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hose from outlet. |
between the compressor and a wall is |
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electrical outlet or when changing air |
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Tank Pressure Gauge - Will show air |
required because objects could obstruct |
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tools. |
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air flow. |
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Regulator - The regulator controls the |
pressure in tank while the compressor |
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is running, indicating compressor |
Do not locate the |
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amount of air pressure released at the |
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is building pressure properly. This |
compressor air inlet |
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hose outlet. |
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gauge will show maximum pressure |
near steam, paint spray, sandblast areas |
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ASME Safety Valve - This valve |
or any other source of contamination. |
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of compressor when it shuts off |
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automatically releases air if the tank |
This debris will damage the motor |
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automatically at the pressure switch. |
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Household use only. Store indoors. |
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pressure exceeds the preset maximum. |
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Drain Valve - This valve is located |
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Exhaust Tube - This tube carries |
Electrical installation |
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underneath the tank. Use this valve to |
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compressed air from the pump to the |
drain moisture from the tank daily to |
1. Check and tighten all bolts, fittings, |
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check valve. This tube becomes very hot |
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reduce the risk of corrosion. |
etc., before operating compressor. |
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during use. To avoid the risk of severe |
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Drain liquid from |
2. Operate compressor in a ventilated |
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burns, never touch the exhaust tube. |
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tank daily. |
area so that compressor may be |
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Check Valve - A one-way valve |
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Reduce tank pressure below 10 psi, |
properly cooled. |
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that allows air to enter the tank, but |
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then drain moisture from tank daily to |
3. Compressor should be located |
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prevents air in the tank from flowing |
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avoid tank corrosion. Drain moisture |
where it can be directly plugged |
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back into the compressor pump. |
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from tank by opening the drain valve |
into an outlet, but if this is not |
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Handle - Designed to move the |
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located underneath the tank. |
possible, an extension cord may be |
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compressor. |
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used. It should be selected using the |
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Air Outlet - A quick connect coupler |
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extension cord chart on page 5 as a |
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designed to work in combination with |
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guide. |
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a quick connect plug to quickly and |
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4. To avoid loss of power and |
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easily join a pneumatic tool to an air |
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overheating, it is better to use |
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hose. |
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additional air hose instead of |
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extension cords to reach work area. |
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Outlet Pressure Gauge |
Regulator |
Pressure Switch |
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Tank Pressure |
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Gauge |
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ASME Safety |
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Valve |
Air Outlet
Figure 3
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4
HG3000 Series, HJ3001 Series, HJ3002 Series
Installation (Continued)
Wiring
1.Local electrical wiring codes differ from area to area. Source wiring, plug and protector must be rated for at least the amperage and voltage indicated on motor nameplate, and meet all electrical codes for this minimum.
2.Use a slow blow fuse type T or a circuit breaker.
Overheating, short circuiting and fire
damage will result from inadequate wiring, etc.
All wiring and electrical
connections should be performed by a qualified electrician. Installation must be in accordance with local codes and national electrical codes.
NOTE: 120 volt, compressor can be operated on a 120 volt, 15 amp circuit under the following conditions:
a.No other electrical appliances or lights are connected to the same branch circuit.
b.Voltage supply is normal.
c.Extension cords are of the minimum gauge specified in this instruction manual.
d.Circuit is equipped with a 15 amp circuit breaker or a 15 amp slow blow fuse type T.
Moisture in compressed air
Moisture in compressed air will form into droplets as it comes from an air compressor pump. When humidity is high or when a compressor is in
continuous use for an extended period of time, this moisture will collect in the tank. When using a paint spray
or sandblast gun, this water will be carried from the tank through the hose, and out of the gun as droplets mixed with the spray material.
Important: This condensation will cause water spots in a paint job, especially when spraying other than
water based paints. If sandblasting, it will cause the sand to cake and clog the gun, rendering it ineffective. A filter in the air line, located as near to the gun as possible, will help eliminate this moisture.
3.If above conditions cannot be met or if nuisance tripping of current protection device occurs, it may be necessary to operate compressor from a 120 volt, 20 amp circuit.
Grounding instructions
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be
plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
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Grounded |
Grounding |
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Outlet |
Pin |
TEST |
RESET |
Figure 4 - Grounding Method
Improper installation of the grounding
plug is able to result in a risk of electric shock. When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
Do not use a grounding adapter
with this product!
Never connect green (or green and yellow)
wire to a live terminal.
Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded. Do not modify the plug
provided; if it does not fit the outlet, have the proper outlet installed by a qualified technician.
This product is for use on a nominal 120V circuit and has a grounding plug similar to the plug illustrated in Figure 4. Only connect the product to
an outlet having the same configuration as the plug. Do not use an adapter with this product.
Extension cords
To avoid loss of power and
overheating, it is better to use additional air hose instead of extension cords to reach work area.
Use only a 3-wire extension cord that has a 3-blade grounding plug, and
a 3-slot receptacle that accepts the plug on the product. Make sure your extension cord is not damaged. When using an extension cord, be sure to use one heavy enough to carry the current your product draws. An undersized cord results in a drop in line voltage and loss of power and overheating. [The table on page 5 shows the correct size to use depending on cord length and nameplate ampere rating. When in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.]
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Wire and Terminal Guide |
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Wire |
Color |
Terminal |
Hot |
Power cord |
White |
Line |
No |
Motor cord |
White |
Load |
No |
Power cord |
Black |
Line |
Yes |
Motor cord |
Black |
Load |
Yes |
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( ) When the unit is not in operation |
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Minimum Gauge of Extension Cords for 120V Unit |
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Motor Amp |
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Length of Cord |
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Rating Range |
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25 feet |
50 feet |
100 feet |
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10-12 amp |
16 |
14 |
10 |
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12-14 amp |
16 |
12 |
10 |
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14-16 amp |
16 |
12 |
10 |
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www.chpower.com
5
Operating Instructions
Operation |
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continuously, the compressor will cycle |
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2. Pull ring on safety valve and allow |
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on and off automatically. |
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it to snap back to normal position |
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Before first start-up |
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In the OFF position, the pressure switch |
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(Figure 5). |
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Break-in procedure |
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Safety valve must be |
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cannot function and the compressor |
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(Complete this procedure before using |
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will not operate. Make sure switch |
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replaced if it cannot |
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compressor for the first time. Once |
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is in OFF position when connecting |
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be actuated or it leaks air after ring is |
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completed, it is not necessary to repeat.) |
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released. |
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or disconnecting power cord from |
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1. Turn regulator knob fully clockwise |
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3. Daily with compressor shut off: |
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electrical outlet. |
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(to the right) to open air flow and |
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pressure gaugeS |
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Depressurize system prior to |
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open drain valve. |
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draining tank. Drain moisture |
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The gauge attached to control panel |
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2. Turn On/Off switch to OFF position. |
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from tank by opening drain valve |
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is the Outlet Gauge, and it indicates |
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3. Plug in power cord. |
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underneath the tank. |
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air pressure going to hose (and tool |
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NOTE: Tank should be emptied |
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4. Turn On/Off switch to ON position |
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attached to end of hose). |
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regularly. |
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and run compressor for 30 minutes. |
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The gauge toward the front of the |
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5. Turn On/Off switch to OFF position. |
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shroud is the Tank Gauge, and it |
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6. Unplug power cord. |
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indicates air pressure in tank. |
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7. Close drain valve. |
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Maintenance |
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The compressor is now ready for use. |
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Before each start-up |
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ASME Safety Valve |
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Figure 6 |
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operating procedure |
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Do not remove or |
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Do not remove drain |
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1. Turn regulator knob fully counter |
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attempt to adjust |
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plug with tank under |
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clockwise (to the left) to close air |
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the safety valve! |
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pressure. |
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flow. |
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Check the safety valve by performing |
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4. Turn power OFF and clean dust and |
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2. Connect air hose to outlet of |
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the following steps: |
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dirt from motor, tank, air lines and |
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regulator. |
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1. Plug the compressor in and run until |
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pump cooling fins. |
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3. Turn On/Off Switch to OFF position. |
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shut off pressure is reached (see |
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NOTE: The air filter in the filter |
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4. Plug in power cord. |
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Operating Procedure). |
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housing on the side of the head must |
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5. Turn On/Off Switch to ON position |
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2. Wearing safety glasses, pull the ring |
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be checked and cleaned periodically, |
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and let compressor run until it |
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on the safety valve (see Figure 5) to |
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more often if used under very dusty |
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reaches automatic shutoff pressure. |
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release pressure from compressor |
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conditions or when a great deal of fog |
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6. Attach tire chuck or tool to end of |
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tank. Use your other hand to deflect |
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from spraying is allowed to circulate |
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hose. |
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fast-moving air from being directed |
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near unit. |
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7. Turn regulator knob clockwise (to |
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toward your face. |
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Important: Unit should be located as |
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far from spraying area as hose will allow |
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the right) to desired pressure of tool |
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to prevent over-spray from clogging |
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being used. |
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filter. |
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Risk of |
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Filter removal, inspection and |
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Bursting! |
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This compressor is designed |
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Figure 5 |
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replacement |
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to provide air pressure up to |
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To change a filter, remove the screw |
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3. The safety valve should |
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200 psi. Most attachments |
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in the filter housing cover. If filter |
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are designed to operate at a maximum |
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automatically close when pressure |
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element is dirty, rotate filter element |
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pressure of less than 125 psi. DO NOT |
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in the tank has been released. If the |
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so the holes line up with clean element |
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adjust the regulator to result in output |
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safety valve does not allow air to be |
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material and snap cover onto housing. |
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pressure greater than the marked |
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released when you pull on the ring, |
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If filter element has no clean areas, |
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maximum pressure of the attachment. |
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or if it does not close automatically, |
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replace element. |
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On/Off cycling of compressor |
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it MUST be replaced. |
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Lubrication |
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In the ON position, the compressor |
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Safety valve must be |
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This is an oilless type compressor |
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pumps air into the tank. When a |
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replaced if it cannot |
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shut-off (preset “cut-out”) pressure is |
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be actuated or it leaks air after ring is |
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requiring no lubrication. |
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reached, the compressor automatically |
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released. |
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Thermal overload protector |
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shuts off. |
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General |
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Turn off the pressure switch or unplug |
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If the compressor is left in the ON |
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Release all pressure |
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compressor for 20 minutes and allow it |
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position and air is depleted from |
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and disconnect power |
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to cool. Reset the unit. Switch unit to |
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the tank by use of a tire chuck, tool, |
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before making any repair. |
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OFF and turn ON again to resume work. |
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etc., the compressor will restart |
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1. Check compressor for any visible |
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automatically at its preset “cut-in” |
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problems, especially check air filter |
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pressure. When a tool is being used |
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to be sure it is clean. |
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www.chpower.com |
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6