Campbell Hausfeld CP5216 User Manual

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Electric Powered

Pressure Washers

Operating Instructions and Parts Manual

CP5211

CP5216

CP5321

Française: Page Fr1

IN469800AV 6/09

Español: página Sp1

2009 Campbell Hausfeld/Scott Fetzer

MAKES IT EASY TO DO IT LIKE A PRO

chpower.com

Table of Contents

Description 3 Safety Guidelines 4 Safety Symbols 4 Important Safety Information 4

Instructions Pertaining to a Risk of Fire, Electric Shock, or Injury to Persons 4

California Proposition 65 4 General 4 Work Area 4 Personal Safety 4 Electrical Safety 5

Grounding Instructions 5 Tool Use and Care 5

Frequently Asked Questions 6

Service 6

Unpacking 7

Contents in the Carton 7 Additional Items Not Included 7

Glossary 8 Getting To Know Your Pressure Washer 9 Unpacking 9

Recommended Uses for this Pressure Washer 9

Assembly and Preoperation 10

Assembly and Preoperation 10

Operation 11

Surface Preparation 11 Start Up 11 Trigger Safety Latch 11

Initial High Pressure Rinse 12 Adjusting the Spray Fan Angle 12 Angle to the Cleaning Surface 12 Distance From Cleaning Surface 12 How to Avoid Damaging Surfaces 12

Detergent Application 12 Detergents 12 General Cleaning Tips 13 Cleaning Power 13 Final Rinse 13 Pressure Relief Procedure 13 Shutdown 13 Storage 13 Winterizing Instructions 13

Tips For Extending The Life Of Your Pressure Washer 14

Maintenance Schedule 14

Technical and Consumer Information

14

Troubleshooting Guide 16 Replacement Parts List 19 Warranty 20

For parts, product and service information

Visit: www.chpower.com

Call: Customer Service at1-800-330-0712

Address any correspondence to: Campbell Hausfeld Attn: Customer Service 100 Production Drive

Harrison, OH 45030 U.S.A.

Operating Instructions and Parts Manual

Electric Powered

Pressure Washers

Description

These powerful and durable electric pressure washers are designed for industrial projects in maintenance shops, farms, stables, commercial kitchens, screen printing businesses, on heavy equipment, and more. They are ETL approved which meet UL and CSA standards.

The heavy-duty,induction motor operates quietly, efficiently and without fuel emissions. It is covered with a powder coated, steel hood to protect and prolong the life of the unit, and provides tip storage. The commercial grade pump has ceramic pistons which provide a long pump life. The pump and motor are mounted to a rugged, powder coated steel framed cart. The cart features pneumatic wheels and afold-downhandle for compact storage. The gun/lance, high pressure hose and power cord all store neatly on the cart.

Specifications

Model CP5211

2HP CAT 2DX 115 Volt

#2.0 Tip

Pressure: 2000 psi / 13,790 kPaFlow: 1.5 GPM

Model CP5216

2HP AR XJV 115 Volt #2.0 Tip

Pressure: 1900 psi / 13,100 kPaFlow: 1.5 GPM

Model CP5321

5HP CAT 3DNX 230 Volt

#3.0 Tip

Pressure: 2900 psi / 19,995 kPaFlow: 2.5 GPM

Please record Model Number and Serial Number for use when contacting the manufacturer:

Model No.: __________________________

Serial No.: ___________________________

Purchase Date: ______________________

Purchase Place: ______________________

For information about this product, call 1-800-330-0712.

Figure 1 - Model CP5211, CP5216 and CP5321

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Operating Instructions and Parts Manual

Important Safety Information

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to

PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

Danger indicates an imminently

hazardous situation which, if not avoided, WILL result in death or serious injury.

Warning indicates a potentially

hazardous situation which, if not avoided, COULD result in death or serious injury.

Caution indicates a potentially

hazardous situation which, if not avoided, MAY result in minor or moderate injury.

Notice indicates important

information, that if not followed, may cause damage to equipment.

IMPORTANT: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

 

 

 

 

 

Read Manual

 

Risk of

 

Risk of Fire

First

 

Explosion

 

 

 

 

 

 

 

 

 

 

 

 

Risk of Falling Risk of Personal

Wear Eye

 

Injury

and Hearing

 

 

Protection

 

 

 

 

 

 

Risk of

Electrocution

Instructions Pertaining to a Risk of Fire, Electric Shock, or Injury to Persons

This manual contains important safety, operational and maintenance information. If you have any questions, please call 1-800-330-0712for customer assistance.

When using tools, basic precautions should always be followed, including the following:

California Proposition 65

This product or its power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive

harm.Wash hands after handling.

General

a.To reduce the risks of electric shock, fire, and injury to persons, read all the instructions before using the tool. Failure to follow warnings, dangers, and cautions could result in DEATH or SERIOUS INJURY.

b.Be thoroughly familiar with the controls and the proper use of the

equipment. Follow all instructions. Contact your Campbell Hausfeld representative if you have any questions.

c.Only persons well acquainted with these rules of safe operation should be allowed to use the unit.

d.Follow all safety codes as well as the Occupational Safety and Health Act (OSHA).

Work Area

a.Keep operation area clear of all persons.

b.To reduce the risk of injury, close supervision is necessary when the product is used near children.

c.Do not operate the tool in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. The tool is able to create sparks resulting in the ignition of the dust or fumes.

d.NEVER spray flammable liquids or use pressure washer in areas

containing combustible dust, liquids, or vapors.

e.Never operate this machine in a closed building or in or near an explosive environment.

Personal Safety

a.Stay alert. Watch what you are doing and use common sense when operating the tool. Do not use the tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the tool increases the risk of injury to persons.

b.Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair increases the risk of injury to persons as a result of being caught in moving parts.

c. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

Risk of injection or severe injury. Keep clear of nozzle. Do not discharge streams at persons.This product is to be used only by trained operators.Always remove lance from gun before cleaning debris from tip.

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Models CP5211, CP5216 and CP5321

Important Safety Information (Continued)

d.Keep clear of nozzle. NEVER direct high pressure spray at a person, animal, or yourself.

e.Never put hand or fingers over the spray tip while operating the unit.

f.Never try to stop or deflect leaks with any body part.

Ensuring that the tool is used only when the operator and all

other personnel in the work area are wearing ANSI Z87 eye protection equipment, and when required, other appropriate protection equipment such as head, hearing

protection, gloves, rubber boots, protective clothing when operating and performing maintenance. Serious eye or permanent hearing loss could result.

Electrical Safety

Grounding Instructions

This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current, reducing the risk of electric shock. This product is equipped with a cord having an equipment-groundingconductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of equipmentgrounding conductor can result in

a risk of electrocution. Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug

provided with the product - it will not fit the outlet, have a proper outlet installed by a qualified electrician. Do not use any type of adaptor with this product.

Risk of electrocution:

a.This product is provided with a ground fault circuit interrupter, GFCI, built into the power cord plug. Be sure to inspect cord and GFCI prior to use. Any repair or replacement of the power cord must be performed by a qualified (licensed or certified) electrical technician. If

replacement of the plug or cord is needed, use only identical replacement parts.

b.Never use an extension cord with this product.

c.Connect only to properly grounded outlet. Do not remove ground pin.

d.Inspect cord before using - Do not use if cord is damaged.

e.Keep all electrical connections dry and off the ground.

f.Do not touch plug with wet hands.

g.Do not spray electrical apparatus and wiring.

Tool Use and Care

Do not use pressure that exceeds the operating pressure of any of the parts (hoses, fittings, etc.)

in the pressurized system. Ensure all equipment and accessories are rated to withstand the maximum working pressure of the unit.

a.Maintain the tool with care. A properly maintained tool reduces the risk of problems and is easier to control.

b.Ensure safety devices are operating properly before each use. DO NOT remove or modify any part of the gun or unit.

c.Never operate the machine without all components properly connected to the machine (handle, gun/wand assembly, nozzle, etc.).

d.Point gun in safe direction. Unit will start spraying when trigger is squeezed if “On/Off” switch is in “ON” position.

e.Know how to stop this product and bleed pressure quickly. Be thoroughly familiar with the controls.

f.Always engage the trigger safety latch in the safe position when spraying is stopped even if only for a few moments.

g.Never permanently engage the trigger mechanism on the gun.

h.Always follow detergent manufacturer’s label recommendations for proper use of detergents. Always protect eyes, skin, and respiratory system from detergent use.

i.Never disconnect the high pressure discharge hose from the machine while the system is pressurized. To depressurize machine, turn power and water supply off, then press the gun trigger 2-3times.

j.Unplug unit when not in use.

k.Follow the maintenance instructions specified in the manual.

Equipment damage:

l.ALWAYS turn water supply “ON” before turning pressure washer “ON.” Running pump dry causes serious damage.

m.Do not operate the pressure washer with the inlet water screen removed. Keep screen clear of debris and sediment.

n.NEVER operate pressure washer with broken or missing parts. Check equipment regularly and repair or replace worn or damaged parts immediately.

o.Use only the nozzles supplied with this machine.

p.Never leave the wand unattended while the machine is running.

q.Always hold gun and wand firmly when starting and operating the machine.

r.NEVER allow the unit to run with the trigger released (off) for more than one minute. Resulting heat buildup will damage the pump.

s.Release the trigger when changing from high to low pressure modes. Failure to do so could result in damage to the nozzle.

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Operating Instructions and Parts Manual

t.NEVER store the pressure washer outdoors or where it could freeze. Freezing temperatures can seriously damage the pump.

Service

a.When servicing a tool, use only identical replacement parts. Use only authorized parts.

Save These Instructions — Do Not Discard

NOTE: The DANGER,WARNING,CAUTION, andNOTICE notifications and instructions in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Frequently Asked Questions

Why don’t I have any water pressure?

Is the water hose attached to the pressure washer?

Is the water turned on?

Check for any kinks, leaks, or blockage in the hoses, fittings, or the nozzle.

Is the quick connect tip in place? (See Page 10).

Is the inlet filter screen free of debris? Check and remove debris if needed.

How do I get high pressure?

Use any color tip except black. The black tip is only used for low pressure detergent application.

How do I get the soap suction to work?

1.Connect the clear plastic chemical suction tube to the plastic hose barb on pump, insert the other end into your detergent.

2.Install the black spray tip to apply low pressure detergent.

Why doesn’t the pressure washer apply detergents with high pressure?

Detergents “bounce” off cleaning surfaces as fast as they are applied. The pressure washer’s features allow for a detergent to be drawn while in low pressure mode only. By applying detergent at low pressure, the effect of “bouncing” is reduced. Also, detergents are only effective when time is allowed for them to work on the surface of whatever is being cleaned. After applying the detergent, wait 1-3minutes while it works, and then proceed to rinse the surface with high pressure.

What maintenance do I need to perform on my pressure washer?

1.After turning off the pressure washer and the water, depressurize the hose by triggering the gun.

2.Remove the garden hose and high pressure hose from the pump.

3.Turn the motor on for 5 seconds to purge water from the pump. This will help protect the pump from damage.

4.Do not store your pressure washer in an area where the temperature will drop below 32˚ F.

5.Follow proper storage and winterizing instructions found on pages 13 and 14.

What do I do if I’m missing a part?

Call Campbell Hausfeld at 1-800-330-0712and we will promptly replace your missing parts. Do not return the pressure washer to the retailer!

Where can I buy accessories for my pressure washer?

If you can’t find accessories at the store where you purchased your pressure washer, call Campbell Hausfeld 1-800-330-0712orvisit our website at www.chpower.com.

Who do I call if I have questions or problems?

Call Campbell Hausfeld 1-800-330-0712(U.S.A.)

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Models CP5211, CP5216 and CP5321

Unpacking

 

Quick Connect

 

Lance

 

Operating

Spray

Instructions and

Parts Manual

Gun

 

Star Knob

 

Carriage Bolt

Spray

 

Tips

 

Pressure Washer

 

(Pump, Motor, and

 

Cart Base)

Cart Handle

Assembly

High

Pressure

Hose

Figure 2

Contents in the Carton

υOne pressure washer (pump, motor, and cart base)

υOne cart handle assembly

υOne spray gun and quick connect lance

υTwo spray tips for Model CP5216 Five spray tips for Models CP5211 and CP5321

υOne high pressure hose

υOne pack of nuts, bolts, and manuals

Additional Items Not Included

υANSI Z87 Eye Protection

υGarden Hose

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Make sure to tighten fittings, bolts, etc., before using the pressure washer. Check to be sure all supplied accessories are enclosed with the unit. If any parts are missing, DO NOT

RETURN THE UNIT TO THE RETAILER.

Know the unit’s model number (located on the serial number tag on the pressure washer frame) and call 1-800-330-0712for replacement parts.

Do not operate the unit if it’s damaged

during shipping, handling, or use. Damage could result in bursting and cause injury or property damage.

Read & Follow All Instructions

Save These Instructions

Do Not Discard

www.chpower.com 7

Operating Instructions and Parts Manual

Glossary

Become familiar with these terms before operating the unit.

Cavitation - The shock of thousands of bubbles collapsing inside the pump quickly, pitting metal surfaces and seals. Cavitation is caused by lack of water at the inlet of the pump.

Chemical Injector - A chemical injector allows the chemical or soap to be injected into the water stream, making cleaning faster and easier than water alone.

Detergent Injection System - Cleaning detergents are drawn into the water stream making cleaning more effective by allowing detergents to saturate the soiled surface.

GPM (Gallons per Minute) - More water per minute can mean faster cleaning, especially when washing off materials like mud and road tar.

GFCI (Ground Fault Current Interrupter) - GFCI protects user from accidental electrocution (for electric powered pressure washers only).

High Pressure Outlet - A connection for high pressure hose.

HP (horsepower) - A unit of measure for work.

Nozzle (quick Connect Spray Tips) - The nozzle is the restriction at the end of the wand that creates the pressure. Nozzles have different spray patterns that can affect the width and strength of the spray. The40-degree(white) nozzle delivers a flat spray of about40-degrees.There’s also a25-degree(green) and the most popular15-degree(yellow) nozzles. The0-degree(red) nozzle should be used with caution, it can cut into wood and cause damage.

PSI (Pounds per Square Inch) - A unit of measure for pressure. It determines how much pressure is directly applied on the surface being cleaned. The pressure that is delivered by the pressure washer is directly responsible for breaking the bond between the debris and the surface being cleaned.

Thermal Relief - A technique used to reduce thebuild-upof high temperature water within a pressure washer pump caused when the spray gun trigger is closed. This system prevents internal pump damage by cycling water through pump when water reaches maximum water temperature. Warm water will discharge from pump onto ground.

Unloader - A device used to relieve the water pressure within the pump whenever the spray flow is blocked. It allows the motor to continue running when the operator releases the trigger on the spray gun and stops washing. It diverts the pressure, that would build up without the unloader, by taking the water from the exit side of the pump and loops it back to the inlet side in a continuous “bypass” mode. The unloader will return the flow of water to the spray gun when the operator presses the trigger.

Figure 3 - Chemical Injector

115 Volt

230 Volt

Figure 4 - GFCI Outlet

Figure 5 - High Pressure Outlet

Figure 6 - Nozzle or Quick Connect Spray Tips

Figure 7 - Thermal Relief Valve

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Models CP5211, CP5216 and CP5321

GettingUnpackingTo Know Your Pressure Washer

 

Gun with

 

Trigger

Handle

 

Cord / GFCI

 

Assembly

 

Tip Holder with

 

Spray Tip

 

 

High

 

Pressure

Pump Inlet

Hose

Connection for

On/Off Switch

Garden Hose

 

(Rear Panel)

 

Location of

 

Serial Number /

 

Product Decal

 

(Rear Panel)

 

Lance with Quick Connect

Pump Outlet

 

Connection for

 

High Pressure Hose

Pump Outlet Connection

 

for High Pressure Hose

 

Pump Inlet Connection for

 

Garden Hose

 

Figure 8 - Components of the Pressure Washer

 

Recommended Uses for this Pressure Washer

υDeck

υSiding

υVehicles

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Operating Instructions and Parts Manual

Assembly and Preoperation

Assembly and Preoperation

1.Slide the handle assembly over the lower legs of the cart base. Use the (supplied) star knob and bolts to secure the handle to the legs (See Figure 9).

2.Slide clear plastic detergent hose onto brass hose barb (See Figure 10).

3.Insert quick connect spray tips into rubber holders on front of the placard. (See Figure 11).

4.Secure garden hose (not included) to the inlet connection on pump (See Figure 12).

5.Connect the high pressure hose to the pump outlet (See Figure 13).

6.Attach the lance to the gun (See Figure 14).

7.Install quick connect tip (See Figure 15).

Figure 9 - Assemble handle

Figure 11 - Insert spray tips into the holder

Figure 14 - Attach lance to gun

Figure 10 - Attach suction tube to barb fitting

Figure 13 - Connect high pressure hose to pump

Figure 15 - Quick connect tip

Detergent Hose /

Chemical Tube

Hose

Barb

Pump Outlet

 

Pump Inlet

Garden

Thermal

Relief Valve

Hose

 

Figure 12 - Pump hook up

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