Campbell Hausfeld CHN71600 User Manual

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3/8 inch Stapler

Operating Instructions and Parts Manual

CHN71600

Française: Page 17

IN729800AV 3/10

Español: página 33

© 2010 Campbell Hausfeld/Scott Fetzer

 

MAKES IT EASY TO DO IT LIKE A PRO

chpower.com

Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . .

. . 3

Loading/Unloading The Stapler .

. 10

Specifications . . . . . . . . . .

.

3

Loading the Stapler . . . .

. .

. 10

Safety Guidelines . . . . . . . . .

 

. 4

Unloading the Stapler . . .

. .

. 10

Safety Symbols . . . . . . . . . .

 

. 4

Operation . . . . . . . . . . . . . 10

Important Safety Information . . .

.

4

Operational Mode . . . . . .

. .

10

Instructions Pertaining to a Risk

 

 

Trigger Only Mode

 

 

of Fire, Electric Shock, or Injury

 

 

(with Trigger Lock) . . . . .

. .

. 10

to Persons . . . . . . . . . . .

.

4

Storage . . . . . . . . . . .

. .

. 11

 

 

 

California Proposition 65 . . . . .

 

. 4

Maintenance . . . . . . . . . . . 11

 

 

 

General . . . . . . . . . . . . .

4

Clearing a Jam from the Stapler . . 11

 

 

 

Work Area . . . . . . . . . . .

.

4

Stapler Repair . . . . . . . .

. .

11

 

 

 

Personal Safety . . . . . . . . .

.

5

Replacement Parts . . . . .

. .

. 11

 

 

 

Electrical Safety . . . . . . . . .

 

. 5

Assembly Procedure for Seals . . . . . . 11

 

 

 

Tool Use and Care . . . . . . . .

 

. 5

Technical Service . . . . . .

. .

. 11

 

 

 

Service . . . . . . . . . . . . .

. 6

Fastener Interchange Information

. 11

 

 

 

Air Source . . . . . . . . . . .

.

6

Troubleshooting Guide . . . .

. .

. 13

 

 

 

Unpacking . . . . . . . . . . . .

. 6

Replacement Parts List

 

 

 

 

 

 

 

Contents . . . . . . . . . . . .

 

. 6

for Brad Stapler . . . . . . . .

14 - 15

Additional Items Not Included . . . . . . 6

Warranty . . . . . . . . . . .

. .

16

Assembly . . . . . . . . . . . . . . 6

 

 

 

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

 

 

 

Getting To Know Your

 

 

 

 

 

Upholstery Stapler Like A Pro . . .

.

8

 

 

 

Features . . . . . . . . . . . . . . 8

 

 

 

Adjustable Exhaust Deflector . . .

 

. 8

 

 

 

Set-Up . . . . . . . . . . . . . . .9

 

 

 

Lubrication . . . . . . . . . . . . 9

 

 

 

Minimum Components Required

 

 

 

 

 

for Hook-up . . . . . . . . . .

.

9

 

 

 

Hook-upInstructions For Stapler

 

 

 

 

 

to Air Supply . . . . . . . . . .

.

9

 

 

 

Air Hose Requirements . . . . .

.

9

 

 

 

For parts, product and service information

Visit: www.chpower.com

Call : Customer Service at1-800-543-6400

Address any correspondence to: Campbell Hausfeld Attn: Customer Service 100 Production Drive

Harrison, OH 45030 U.S.A.

Operating Instructions and Parts Manual

3/8 inch Stapler

Description

This stapler is designed for upholstery, decorative trim, and picture frame assembly. Features include: convenient bottom loading magazine which holds up to 150 staples, oil free, in-linemagazine, rubber comfort grip, swivel plug, trigger lock, and adjustable exhaust.

Specifications

Model CHN71600

Requires: 0.2 Avg SCFM using 10 fasteners per minute at 90 psi

Air Inlet: 1/4 inch NPT

Fastener Size Range:

1/4 inch to 9/16 inch Arrow® T50® staples (See fastener interchange section on page 11 for more information)

Magazine Capacity: 150 fasteners per load

Weight: 2 lbs.

Length: 9-1/4inches

Height: 6 inches

Maximum Pressure: 100 psi

Pressure Range: 60 psi to 100 psi

 

Locate model number and date code on

Figure 1 - CHN71600 Stapler

magazine and/or tool body. Record below:

 

Model #: _____________________________

 

Date Code: ___________________________

 

Retain these numbers for future reference.

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Operating Instructions and Parts Manual

CHN71600

 

 

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

Danger indicates an

imminently hazardous situation which, if not avoided,WILL result in death or serious injury.

Warning indicates a

potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Caution indicates a

potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

Notice indicates

important information, that if not followed, may cause damage to equipment.

NoTe: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

 

 

 

 

 

Wear Eye

 

Read Manual

Risk of

and Mask

 

First

Personal

Protection

 

 

 

Injury

 

 

 

 

 

 

 

 

 

 

Risk of Falling Wear Eye

 

Wear Hearing

 

 

Protection

 

Protection

 

 

 

 

 

 

 

 

 

 

Risk of Fire

Risk of

Risk of Shock

 

Explosion

 

Important Safety Information

Instructions Pertaining to a Risk of Fire, Electric Shock, or Injury to Persons

This manual contains important safety, operational and maintenance information. If you have any questions, please call 1-800-543-6400for customer assistance.

When using tools, basic precautions should always be followed, including the following:

California Proposition 65

This product or its power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive

harm.Wash hands after handling.

You can create dust when you cut, sand, drill or grind materials such as wood, paint, metal, concrete, cement, or

other masonry.This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm.Wear protective gear.

General

a. To reduce the risks of electric shock, fire, and injury to persons, read all the instructions before using the tool. Failure to follow warnings, dangers, and cautions could result in DEATH or SERIOUS INJURY.

b.Be thoroughly familiar with the controls and the proper use of the

equipment. Follow all instructions. Contact your Campbell Hausfeld representative if you have any questions.

c.Only persons well acquainted with these rules of safe operation should be allowed to use the unit.

Do not operate or allow anyone else to operate the tool if any warnings or warning labels are not legible.Warnings or warning labels are located

on the tool magazine and body.

Always assume the tool contains fasteners. Respect the tool as a working implement; no horseplay.Always keep others at a safe distance from the

work area in case of accidental discharge of fasteners. Do not point the tool toward yourself or anyone whether it contains fasteners or not.Accidental triggering of the tool could result in death or serious personal injury.

Do not make any modifications to the tool without first obtaining written approval from Campbell Hausfeld. Do not use the tool if any

shields or guards are removed or altered. Do not use the tool as a hammer. Personal injury or tool damage may occur.

Clean and check all air supply hoses and fittings before connecting the tool to an air supply. Replace any damaged or worn hoses or fittings.Tool

performance or durability may be reduced.

Work Area

a.Keep the work area clean and well lighted. Cluttered benches and dark areas increase the risks of electric shock, fire, and injury to persons.

b.Do not operate the tool in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. The tool is able to create sparks resulting in the ignition of the dust or fumes.

c.Keep bystanders, children, and visitors away while operating the tool.

Distractions are able to result in the loss of control of the tool.

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Operating Instructions and Parts Manual

CHN71600

 

 

Important Safety Information (Continued)

Personal Safety

a.Stay alert.Watch what you are doing and use common sense when operating the tool. Do not use the tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the tool increases the risk of injury to persons.

b.Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair increases the risk of injury to persons as a result of being caught in moving parts.

c. Do not overreach. Keep proper footing and balance at all times.Proper footing and balance enables better control of the tool in unexpected situations.

d.Use safety equipment. A dust mask,non-skidsafety shoes and a hard hat must be used for the applicable conditions.

Ensuring that the tool is used only when the operator and all

other personnel in the work area are wearing ANSI Z87 eye protection equipment, and when required, other

appropriate protection equipment such as head, hearing

and foot protection equipment. Serious eye or permanent hearing loss could result.

e. Always wear hearing protection when using the tool.Prolonged exposure to high intensity noise is able to cause hearing loss.

f.Do not attach the hose or tool to your body.

Attach the hose to the structure to reduce the risk of loss of balance if the hose shifts.

g.Always assume that the tool contains fasteners.

Do not point the tool toward yourself or anyone whether it contains fasteners or not.

Do not drop or throw the tool. Dropping

or throwing the tool can result in damage that will make the tool unusable or unsafe. If the tool has been dropped or thrown, examine the tool closely for bent, cracked or broken parts and air leaks. STOP and repair before using or serious injury could occur.

Avoid long extended periods of work with the tool. Stop using the tool if you feel pain in

hands or arms.

Hold tool by insulated gripping surface when performing an operation where the tool or

fastener may contact hidden wiring. Contacting a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

Never place hands or any other body part in the fastener discharge

area of the tool.The tool might eject a fastener and could result in death or serious personal injury.

Electrical Safety

The front end of the tool may be made “live” if the tool comes

into contact with live wiring in the wall.TO PREVENT ACCIDENTAL ELECTRICAL SHOCK, HOLD TOOL ONLY BY THE SOFT GRIP HANDLE.

Tool Use and Care

a.Do not force the tool. Use the correct tool for the application. The correct tool will do the job better and safer at the rate for which the tool is designed.

Disconnect the tool from the air source before making adjustments, doing tool maintenance, clearing jams, leaving work area, loading, or unloading the tool. Such

precautionary measures reduce the risk of injury to persons.

b.Store the tool when it is idle out of reach of children and other untrained persons. A tool is dangerous in the hands of untrained users.

c.Maintain the tool with care. A properly maintained tool reduces the risk of problems and is easier to control.

d.Use only those fasteners listed in the “Fastener Interchange Information” section on page 12 of this manual.Fasteners not identified for use with this tool by the tool manufacturer are able to result in a risk of injury to persons or tool damage when used in this tool.

e.Always work in a well-ventilatedarea.Wear OSHAapproved dust mask.

Always disconnect the tool from the power source when unattended, performing any

maintenance or repair, clearing a jam, loading, unloading , or moving the tool to a new location.

Always fit tool with a fitting or hose coupling on or near the tool in such a manner that all

compressed air in the tool is discharged at the time the fitting or hose coupling is disconnected. Do not use a check valve or any other fitting which allows air to remain in the tool. Death or serious personal injury could occur.

Never carry the tool by the air hose or pull

the hose to move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn. Personal injury or tool damage could occur.

Do not drive a fastener on top of other fastener. The fastener could glance and cause death or a

serious puncture wound.

f.This tool must NOT be modified or used for any application other than that for which it was designed.

g.Do not remove any labels from the tool.

h.Do not modify or alter the tool or any tool parts. Do not use the tool if any shields or guards are removed or altered. Do not use the tool as a hammer. Personal injury or tool damage may occur.

Do not use any type of flammable gases or oxygen as a power source for the tool.

Use filtered, lubricated, regulated compressed air only. Use of a compressed gas instead of compressed air may cause the tool to explode which will cause death or serious personal injury.

Never use gasoline or other flammable liquids to clean the tool. Never use the tool in the

presence of flammable liquids or gases.Vapors could ignite by a spark and cause an explosion which will result in death or serious personal injury.

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Operating Instructions and Parts Manual

CHN71600

 

 

Important Safety Information (Continued)

i.Avoid using the tool when the magazine is empty. Accelerated wear on the tool may occur.

Do not touch the trigger unless driving fasteners. Never attach air line to tool or carry

tool while touching the trigger.The tool could eject a fastener which will result in death or serious personal injury.

Service

a.Tool service must be performed only by qualified repair personnel.

b.When servicing a tool, use only identical replacement parts. Use only authorized parts.

c.Use only the lubricants supplied with the tool or specified by the manufacturer.

Disconnect air supply and release tension from the pusher before attempting to clear

jams because fasteners can be ejected from the front of the tool. Personal injury may occur.

Air Source

a.Never connect to an air source that is capable of exceeding 200 psi. Over pressurizing the tool is able to result in bursting, abnormal operation, breakage of the tool or serious injury to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air-pressure range.

b.Never use oxygen, carbon dioxide, combustible gases or any bottled gas as an air source for the tool. Such gases are capable of explosion and serious injury to persons.

Air compressors providing air to the tool should follow the requirements established

by the American National Standards Institute Standard B19.3-1991;Safety Standard for Compressors for Process Industries. Contact your air compressor manufacturer for information.

Save These Instructions

Do Not Discard

The DANGER, WARNING, CAUTION, and NOTICEnotifications and instructions in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Unpacking

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing

or damaged parts. Make sure to tighten fittings, bolts, etc., before putting unit into service. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please call 1-800-543-6400for customer assistance.

Contents

υ3/8 inch Stapler

υArrow® T50® staples

υOperating Instructions

υWarranty Card

υCarry Bag

υWrenches

Additional Items Not Included

υCompressor (must be able to maintain a minimum of 60 psi when the tool is being used)

υAir hose

υSmall tool for clearing jams

υThreadlock glue

υANSI Z87 eye protection

υHearing protection and other personal protective equipment as required

Assembly

This tool comes fully assembled.

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Operating Instructions and Parts Manual

CHN71600

 

 

Glossary

Become familiar with these terms before operating the unit.

ActuatE (Tool) — To cause movement to the tool’s component(s) intended to drive the fastener.

ACTUATION SYSTEM —­ The use of a trigger, work contact element (WCE) and/ or other operating control, separately or in combination or sequence, to actuate the tool.

Air Inlet ­— The opening in which the compressed air supply is connected, usually by means of a threaded fitting.

Fasteners ­— This stapler uses Arrow T50 staples ranging in size from 1/4 inch to 9/16 inch.

Magazine — The part of the tool that holds the Fasteners.

Maximum Air pressure — The maximum allowable pressure of compressed air, as specified by the manufacture, for operating the tool.

psi (Pounds per Square Inch) —Measurementof the pressure exerted by the force of the air. The actual psi output is measured by a pressure gauge on the compressor.

Quick coupler —­ A quick coupler is designed to work in combination with a quick plug to quickly and easily join a pneumatic tool to an air hose (see Figure 2).

Quick Plug — A quick plug is designed to work in combination with a quick coupler to quickly and easily join a pneumatic tool to an air hose (see Figure 3).

Regulator ­— A device used to control air pressure to an air operated tool

Thread lock Glue — A locking glue that is applied to the screw threads before installing. Prevents the screws from working loose during tool operation.

Figure 2 - Quick Coupler

Figure 3 - Quick Plug

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Operating Instructions and Parts Manual

CHN71600

 

 

Getting To Know Your Upholstery Stapler Like A Pro

Features

Adjustable Exhaust Deflector

This tool is equipped with an adjustable exhaust deflector feature. This allows for the tool exhaust to be redirected in any position that is convenient for the user. Turn the deflector to any direction desired.

Rubber Comfort Grip

Helps to maintain a steady grip and prevents fatigue.

Adjustable

Exhaust

Deflector

Rubber

Comfort

Grip

Swivel Plug

Trigger

Staple

Loading

Area

Figure 4 - Components of the Stapler

Pull-out

Warning

Decal

Magazine

Trigger Lock

Magazine Latch

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Operating Instructions and Parts Manual

CHN71600

 

 

Set-Up

Lubrication

This tool requires no lubrication for normal operation. However, lubrication willnot harm the tool.

The work surface can become damaged by excessive lubrication.

Minimum Components Required For Hook-up

AIR COMPRESSOR: The air compressor must be able to maintain a minimum of 60 psi when the tool is being used. An inadequate air supply can cause a loss of power and inconsistent driving (see Chart 1).

PRESSURE REGULATOR: A pressure regulator is required to control the operating pressure of the tool between 60 psi and 100 psi.

AIR SUPPLY HOSE: Always use air supply hoses with a minimum working pressure rating equal to or greater than the pressure from the power source, or 150 psi, whichever is greater. Use 1/4 inch air hose for runs up to 50 feet. Use 3/8 inch air hoses for 50 foot run or longer (see Figure 5 and Chart 2).

Hook-upInstructions For Stapler to Air Supply

Figure 6 shows the recommended hookup for the tool.

NOTE: For better performance, install a 3/8 inch quick plug (1/4 inch NPT threads) with an inside diameter of 0.315 inch (8 mm) on the tool and a 3/8 inch quick coupler on the air hose.

1.With ON/OFF switch in OFF position, plug compressor into electrical outlet.

2.Close pressure regulator by turning all the way to the left. Turn compressor ON and let it pump all the way up to automatic shut-offpressure.

3.Attach air hose to regulator outlet. Adjust pressure regulator by turning to the right so that outlet pressure is between 60 psi to 100 psi.

4.Load fasteners into tool (See Loading/Unloading the Stapler section on page 10).

5.Point the tool in a safe direction while attaching to air hose.

6.Tool is ready for use. You may need to adjust outlet pressure to achieve proper fastener depth.

60 psi Minimum

100 psi Maximum

Chart 1

Rated 150 psi or greater

Interior Diameter

Figure 5 - Air Hose Requirements

Air Hose Requirements

Diameter

Length of Run

 

 

1/4 inch

Less than 50 feet

 

 

3/8 inch

Greater than or equal

 

to 50 feet

 

 

Chart 2

 

 

Outlet

 

 

Tank

Pressure

 

 

Gauge

 

 

Pressure

 

 

 

 

 

Gauge

Regulator

Quick

 

 

Outlet

Coupler

Quick

 

 

 

Coupler

 

Swivel

Regulator

Plug

 

Quick

 

Plug

 

Air

 

Hose

Figure 6 - Recommended Hookup

 

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Operating Instructions and Parts Manual

CHN71600

 

 

Set-Up(Continued)

Loading / Unloading The Stapler

Choose which type of fastener you want to use for you project. Additional fasteners can be found at major home centers.

Loading the Stapler

Always disconnect the tool from the air supplybefore loading/unloading fasteners.

1. Press down on latch and pull back on the magazine cover.

2. Insert a stick of Campbell Hausfeld staples or equivalent (see “Fasteners” section) into the magazine. Make sure the staples are not dirty or damaged.

3. Push the magazine cover forward until the latch catches.

Unloading the Stapler

Always disconnect the tool from the air supplybefore loading/unloading fasteners.

1.Press down on latch and pull back on the magazine cover.

2.Remove fasteners.

3.Push the magazine cover forward until the latch catches.

Figure 7 - Loading the stapler

Operation

Operational Mode

Always know the operational mode of the tool before using. Failure to know the operational mode could result in death or serious personal

injury.

Trigger only mode (with trigger lock)

The tool is a single-actuatordevice. This mode requires that, with the trigger lock not positioned in the safe mode, only a pull of the trigger will fire a fastener.

After verifying there are no fasteners in the tool, safety check the operation of the activated trigger lock to prevent the tool from firing a fastener before storage. Always disconnect from compressed air when not in use.

Oil

Unlock Lock

Figura 8

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