Broilmaster SKPH User Manual

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SHELFKITOWNERSMANUAL

FKSS, FKTAU, FKCHAR, FKWOOD SKSS, SKTAU, SKCHAR, SKWOOD, SKPH

FOR USE WITHBROILMASTER® PREMIUMGASGRILLS

RETAINOWNERSMANUAL FORFUTUREREFERENCE.

B100004-0-0102

Shelf Kit

Page 1

IMPORTANTINFORMATION

 

CONGRATULATIONS!

 

You have chosen the finest accessory for your outdoor cooking pleasure. Please take time

to read this entire manual before installing your premium Broilmaster®

Shelf Kit.

Parts Diagram...............................................................................................................................

3

Parts List ....................................................................................................................................

.4

Side Shelf Installation...................................................................................................................

5

Parts List ......................................................................................................................................

6

Front Shelf Installation .................................................................................................................

7

Pull Handle ......................................................................................................................................

8

IMPORTANT: THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE SHELF KIT AND ALL PERSONS WHO WILL USE AND MAINTAIN THE SHELF KIT. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE SHELF KIT AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED.

Before You Begin

This manual includes an illustration for each of the five shelf kits available for your grill. Locate the illustration that depicts the shelf kit you have and then carefully follow all instructions pertaining to your kit.

Each step of the installation is illustrated. In each illustration parts are identified with “Key” numbers. Key numbers appear in parenthesis after a part name is mentioned for the first time in the instructions and are labeled on the illustrations. You can reference each part by its key number on the Parts List if you need help in identifying a part.

Compare the parts found in the shipping container to the parts list. If any parts are missing contact your Broilmaster® dealer before beginning assembly.

CAUTION: PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING,

ASSEMBLY AND THE INSTALLATION.

Tools Required

These tools are required for the assembly of your shelf kit:

Phillips screwdriver

Socket set or nut drivers

Page 2

Shelf Kit

PARTSDIAGRAM

Shelf Kit

Page 3

PARTSLISTSIDE SHELF

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at800-851-3153WWW.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number of your grill, Part Name, Part Number, and Quantity of parts needed.

Key

Part Name

Qty.

SKCHAR

SKTAU

No.

 

 

Part No.

Part No.

 

 

 

 

 

1

Side Shelf

1

B073262

B073264

 

 

 

 

 

2

Shelf Bracket

1

B072017

B072017

3

10-24X 1 Phillips Truss Screw

2

B073978

B073978

 

 

 

 

 

19

Handle Shelf Bracket

1

B073100

B073100

 

 

 

 

 

20

Bolt 1/4-20X 1 1/2 Stainless

2

B076330

B076330

 

 

 

 

 

21

9/32 I.D. X 5/8 O.D. Flat Washer

2

B076332

B076332

 

 

 

 

 

22

1-4I.D. X 5/8 O.D Lock Washer

2

B076333

B076333

23

1/4-20Hex Nut Stainless

2

B076331

B076331

 

 

 

 

 

 

 

 

 

 

Key

 

 

SKSS

 

No.

Part Name

Qty.

Part No.

 

 

 

 

 

 

8

Side Shelf

1

B076727

 

9

1/4-20X 3/4 Phillips Truss Screw

1

B072217

 

 

 

 

 

 

10

Tool Hook

1

B073971

 

 

 

 

 

 

19

Handle Shelf Bracket

1

B073100

 

 

 

 

 

 

20

Bolt 1/4-20X 1 1/2 Stainless

2

B076330

 

21

9/32 I.D. X 5/8 O.D. Flat Washer

2

B076332

 

 

 

 

 

 

22

1-4I.D. X 5/8 O.D Lock Washer

2

B076333

 

 

 

 

 

 

23

1/4-20Hex Nut Stainless

2

B076331

 

 

 

 

 

 

 

 

 

 

 

Key

 

 

SKWOOD

 

No.

Part Name

Qty.

Part No.

 

 

 

 

 

 

13

Side Shelf

1

B048424

 

 

 

 

 

 

14

#8 X 1/2 Phillips Screw

1

B100140

 

15

Spacer

1

B662325

 

 

 

 

 

 

19

Handle Shelf Bracket

1

B073100

 

 

 

 

 

 

20

Bolt 1/4-20X 1 1/2 Stainless

2

B076330

 

 

 

 

 

 

21

9/32 I.D. X 5/8 O.D. Flat Washer

2

B076332

 

 

 

 

 

 

22

1-4I.D. X 5/8 O.D Lock Washer

2

B076333

 

23

1/4-20Hex Nut Stainless

2

B076331

 

 

 

 

 

 

Page 4

Shelf Kit

SIDE SHELFINSTALLATION

Solid Surface Side Shelf

Place solid surface side shelf (1) onto the grill pull handle. Fasten shelf bracket (2) to the bottom of the side shelf with two #10-24x 1" screws (3).

FIGURE1.

3

FIGURE1

1

2

3

Stainless Steel Side Shelf

Slide the tool hook bar into the side shelf aligning the holes in the tool hook bar (10) and the side shelf. Slide each stainless steel side shelf (8) onto the grill pull handle. Secure with one 1/4-20screw (9). FIGURE 2.

9

FIGURE2

PULL HANDLE

PULL

SIDE

HANDLE

 

VIEW

 

10

8

9

Wood Side Shelf

Insert screw (14) through spacer (15) and into hole on top of pull handle. Tighten.

Position wood side shelf (13) onto pull handle with spacer (15) inserted between two wooden shelf slats. FIGURE 3.

Bottom View

FIGURE3

14

13

14

15

Shelf Kit

Page 5

PARTSLISTFRONT SHELF

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at800-851-3153WWW.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number of your grill, Part Name, Part Number, and Quantity of parts needed.

Key

Part Name

Qty.

FKCHAR

FKTAU

No.

 

 

Part No.

Part No.

 

 

 

 

 

4

Front Shelf

1

B073261

B073263

 

 

 

 

 

5

Left Front Bracket

1

B100034

B100034

 

 

 

 

 

6

Right Front Bracket

1

B100035

B100035

 

 

 

 

 

7

10-24X 3/8 Phillips Screw

4

B100130

B100130

 

 

 

 

 

 

 

 

 

 

Key

Part Name

Qty.

FKSS

 

No.

 

 

Part No.

 

11

Front Shelf

1

B076726

 

5

Left Front Bracket

1

B100034

 

6

Right Front Bracket

1

B100035

 

 

 

 

 

 

12

10-32X 1/2 Screw

4

B071494

 

 

 

 

 

 

 

 

 

 

 

Key

Part Name

Qty.

FKWOOD

 

No.

 

 

Part No.

 

16

Front Shelf

1

B048423

 

17

Shelf Skirt

1

B063070

 

5

Left Front Bracket

1

B100034

 

 

 

 

 

 

6

Right Front Bracket

1

B100035

 

 

 

 

 

 

18

#8 X 1/2 Phillips Screw

6

B073979

 

 

 

 

 

 

 

 

 

 

 

Page 6

Shelf Kit

FRONT SHELFINSTALLATION

Front Shelf

Install the brackets using three of the four mount screws provided as shown by the following figures. Note: The remaining screw is left out to allow the bracket to pivot during installation.

FIGURE4

Insert the front control panel pin through the slots in the bracket. Install the remaining bracket screw at this time.

FIGURE5

Shelf Kit

Page 7

Pull Handle

Pull Handle

FIGURE6

Place two bolts (20) into holes in pull handle (19) and through holes on left or right side of grill bottom.

Fasten each bolt with a washer (21), lock washer (22), and nut (23). FIGURE 6.

Repeat procedure for the right side.

 

 

SKPH

Part Description

Qty.

Part No.

 

 

 

Handle Shelf Stainless Bracket

1

B073100

 

 

 

Bolt 1/4-20x 1/2 Hex Head Stainless Steel

2

B076330

 

 

 

1/4-20Hex Nut Stainless Steel

2

B076331

 

 

 

9/32 ID x 5/8 00 Flat Washer Stainless

2

B076332

 

 

 

1/4 ID x 5/8 00 Lock Washer

2

B076333

 

 

 

BROILMASTER®

A Division of Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220

Phone: 1-800-851-3153

FAX: 1-800-443-8648

VISIT OUR WEB SITE AT WWW.broilmaster.com

RETAINOWNERSMANUAL FORFUTUREREFERENCE.

B100004-0-0102

Page 8

Shelf Kit