Broilmaster SBG2501-1 User Manual

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SBG2500-1,SBG2501-1andSBG2801-1Gas Grill

Owner’s Manual

GAS-FIRED

Page 1

IMPORTANT

This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill. The installer should be sure the manual is left in the possession of the user. The user should retain this manual for future reference when using or cleaning the grill and to properly identify any repair parts that may be required.

WARNING

Reference this manual for proper installation and maintenance instructions. Improper installation, adjustment, alteration, service or maintenance can cause personal injury or property damage. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

CAUTION: FOR YOUR SAFETY

IFYOU SMELL GAS:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open the grill lid.

4.If odor continues, immediately call your gas supplier or fire department.

5.Do not touch electrical switches.

CAUTION: FOR YOUR SAFETY

1.Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

CAUTION:

Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking, assembly and installation.

WARNING

Superb by Broilmaster® Gas Grills must ONLY use propane cylinders equipped with an Overfill Protection Device (OPD). Use only a reputable propane dealer when exchanging or filling cylinders. An overfilled or improperly filled propane cylinder can be dangerous.

Page 2

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Congratulations!

Welcome to the beauty and durability of a Superb by Broilmaster® Gas Grill.

At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment. Every effort will be made to ensure that Broilmaster continues to be your choice as the grill of the future.

Whether you are at the lake or in the privacy of your own backyard, the Superb by Broilmaster® Gas Grill performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure.

Thank You!

Broilmaster® is a registered trademark of

Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220

Telephone 800-851-3153

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Page 3

TABLE OF CONTENTS

Congratulations!

You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Superb by Broilmaster® Gas Grill.

SECTION

PAGE

Hardware Package ..........................................................................................................................................

5

Parts View.......................................................................................................................................................

6

Parts List .........................................................................................................................................................

7

Grill Assembly................................................................................................................................................

8

Cart & Grill Assembly..............................................................................................................................

9-10

Rotisserie Installation for SBG2501-1andSBG2801-1.........................................................................

11-12

Propane Gas Grills..................................................................................................................................

13-14

Gas Conversion to Natural Gas.....................................................................................................................

15

Operation.................................................................................................................................................

16-17

Maintenance..................................................................................................................................................

18

Troubleshooting............................................................................................................................................

19

Warranty Terms.............................................................................................................................................

20

Service Notes..........................................................................................................................................

21-23

Your Superb by Broilmaster® Gas Grill is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the grill’s right side of the cart. For your convenience, complete this section for future reference when contacting your dealer.

Model No.

 

 

 

 

Dealer

 

 

 

Serial No.

 

 

 

 

Dealer Phone No.

 

 

 

 

 

Gas Type: Propane

 

Natural

 

Date of Purchase

 

Page 4

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HARDWARE PACKAGE

3/4” Screw (16)

Lock Washer (48)

“AA” Battery (1)

1/2” Screw (34)

1/4” Scew (2)

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PARTS VIEW

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at800-851-3153or www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.

1

2 3

3

4

1012

5

11

13 7 8 9

6

 

15

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23

 

 

18

20

50

 

 

21

 

 

17

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

19

 

 

29

 

 

 

23

22

 

25

28

28

 

22

 

 

 

24

 

 

 

 

 

21

 

 

 

 

 

 

 

 

 

24

 

29

 

 

 

 

 

 

 

 

 

 

 

 

25

 

31

 

32

 

 

 

 

 

 

 

 

35

 

26

27

 

 

33

 

 

 

 

 

 

 

37

 

 

 

 

 

 

 

 

 

38

 

33

 

 

 

 

 

 

 

 

34

 

 

 

 

 

34

 

 

 

 

 

 

 

 

 

 

 

39

 

 

 

 

 

 

 

 

 

40

 

49

 

 

 

 

 

41

 

 

 

36

42

 

 

 

 

 

 

43

 

 

 

41

45

47

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

44

44

 

 

 

 

 

 

 

 

 

 

 

 

 

43

 

 

 

 

 

 

 

 

46

 

48

 

48

 

 

 

 

 

 

Page 6

 

 

 

 

 

 

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PARTS LIST

Index No.

 

Part Number

 

 

 

 

SBG2500

SBG2501

SBG2801

Description

 

1

SBB00014

SBB00014

SBB00014

THERMOMETER

 

2

SBB00011

SBB00011

SBB00012

LID

 

3

SBB00013

SBB00013

SBB00013

NUTAND LID

 

4

SBB00076

SBB00077

SBB00078

WARMING RACK

 

5

-

SBB00064

SBB00064

ROTISSERIE MOTOR

 

6

-

SBB00065

SBB00065

ROTISSERIE MOTOR BRACKET

 

7

-

SBB00066

SBB00067

ROTISSERIE ROD

 

8

-

SBB00068

SBB00068

ROTISSERIE FORKS

 

9

-

SBB00069

SBB00069

ROTISSERIE ROD BUSHING & SCREW

 

10

-

SBB00092

SBB00092

JAMB NUT

 

11

-

SBB00071

SBB00071

ROTISSERIE COUNTERBALANCE

 

12

-

SBB00070

SBB00070

ROTISSERIE ROD HANDLE

 

13

SBB00054

SBB00055

SBB00056

COOKING GRATE

 

14

SBB00052

SBB00102

SBB00102

FLAME TAMER

 

15

-

SBB00057

SBB00058

ROTISSERIE BURNER BACK COVER

 

16

-

SBB00063

SBB00063

ROTISSERIE THERMOCOUPLE SHIELD

 

17

-

SBB00072

SBB00073

ROTISSERIE ORIFICE LP

 

17

-

SBB00074

SBB00075

ROTISSERIE ORIFICE NAT

 

18

-

SBB00059

SBB00059

ROTISSERIE THERMOCOUPLE

 

19

-

SBB00060

SBB00060

ROTISSERIE ELECTRODE

 

20

-

SBB00061

SBB00062

ROTISSERIE BURNER

 

21

SBB00044

SBB00045

SBB00045

SIDE SHELF BRACKET & PIN

 

22

SBB00042

SBB00043

SBB00043

SIDE SHELF

 

23

SBB00046

SBB00046

SBB00046

CUTTING BOARD

 

24

SBB00050

SBB00050

SBB00050

MAIN BURNER ELECTRODE

 

25

SBB00051

SBB00051

SBB00051

MAIN BURNER

 

26

SBB00089

SBB00090

SBB00091

RADIATION SHIELD

 

27

SBB00039

SBB00040

SBB00041

MANIFOLD

 

28

SBB00030

SBB00030

SBB00030

MAIN BURNER ORIFICE LP

 

28

SBB00031

SBB00031

SBB00031

MAIN BURNER ORIFICE NAT

 

29

SBB00037

SBB00037

SBB00037

MAIN BURNER VALVE

 

30

-

SBB00038

SBB00038

ROTISSERIE VALVE

 

31

SBB00047

SBB00048

SBB00049

IGNITER

 

32

SBB00034

SBB00035

SBB00036

CONTROL PANEL

 

33

SBB00033

SBB00033

SBB00033

BEZELS

 

34

SBB00032

SBB00032

SBB00032

KNOBS

 

35

SBB00015

SBB00016

SBB00103

GREASE TRAY

 

36

SBB00021

SBB00023

SBB00023

CART PANEL LEFT

 

37

SBB00025

SBB00025

SBB00026

CART BACK PANEL

 

38

SBB00022

SBB00024

SBB00024

CART PANEL RIGHT

 

39

SBB00029

SBB00029

SBB00029

TANK RING

 

40

SBB00027

SBB00027

SBB00028

CART CROSS BEAM

 

41

SBB00010

SBB00010

SBB00010

MAGNET

 

42

SBB00019

SBB00019

SBB00020

CART BOTTOM

 

43

SBB00018

SBB00018

SBB00018

CASTER

 

44

SBB00094

SBB00094

SBB00094

LOCKING CASTER

 

45

SBB00009

SBB00009

SBB00009

TOWEL HOLDER

 

46

SBB00001

SBB00002

SBB00003

DOOR ASSEMBLY LEFT

 

47

SBB00004

SBB00005

SBB00006

DOOR ASSEMBLY RIGHT

 

48

SBB00007

SBB00007

SBB00008

DOOR HANDLE

 

49

B069756

B069756

B069756

HOSE AND REGULATOR

 

50

SBB00106

SBB00106

SBB00106

FLAME CARRY OVER

 

 

 

 

 

 

 

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Page 7

GRILLASSEMBLY

Before You Begin

This grill requires some assembly and installation. Follow all instructions.

If you purchased an accessory with your Superb by Broilmaster® Gas Grill, follow the instructions provided with the accessory for assemblyandinstallation.Ifaninstructionreferstoastepthatisnot required for your grill model, please continue to the next step.

CAUTION: FOR YOUR SAFETY

Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking, assembly and installation.

Recommended Tools

These items are recommended for the assembly of your grill:

Phillips screwdriver

Soapy water solution (to test for leaks)

Grill Mountings

Refer to the instructions provided with each accessory for assembly, installation, and mounting procedures.

Gas Consumption on Grill Burners

 

Each Main Burner

HI

12,000 BTU/Hr

 

LO

6,500 BTU/Hr

Rotisserie Burner

SBG2501-1

8,000 BTU/Hr

 

SBG2801-1

12,000 BTU/Hr

Optional Side Burner

HI

13,000 BTU/Hr

 

LO

5,750 BTU/Hr

Page 8

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CARTAND GRILLASSEMBLY

1.Place cart bottom face-downon anon-abrasivesurface.

2.Attach two locking casters to front of cart bottom with four (4) lock washers, and 3/4” screws per locking caster. See Figure

1.

3.Attach two (2) non-lockcasters to back of cart bottom with four (4) washers, and 3/4” screws per caster.See Figure 1.

8.Place bottom pivot pins on doors into cart bottom and snap spring-loadedtop pivot pins into door brace.See Figure 3.

Figure 1

4.Place cart bottom face-up.Lock front casters.

5.Attach cart back to back of cart bottom with two (2) lock washers and 1/2” panel screws. See Figure 2.

6.Attach cart side panels to cart back with two (2) lock washers and 1/2” screws per cart side. Then, attach side panels to the cart bottom with two (2) lock washers and 1/2” screws per side. See Figure 2.

7.Withflangeondoorbracepositionedupward,attachdoorbrace to cart sides with four (4) 1/2” screws. See Figure 2.

Figure 3

10.Place grill head onto cart. Attach grill head to cart from inside of the grill with four (4) lock washers, and 1/2” screws.

See Figure 4.

CAUTION: Assure that gas line does not get trapped under body.

Figure 4

Figure 2

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Page 9

CARTAND GRILLASSEMBLY (cont.)

10.Pull clips off the pin which attaches the side shelf mounting bracket to the side shelf and remove pin. Remove brackets from side shelves. Attach two side shelf brackets to each cart side with four (4) lock washers and 1/2” screws per side shelf bracket. See Figure 5.

11.Insert and attach side shelves into side shelf brackets with one pin and clip into the top opening on each side. See Figure 5.

13.Placeflametamersoverburners.Pinsonburnerboxfitthrough holes on flame tamer. See Figure 7.

14.Place cooking grids into grill. See Figure 7.

15.Placewarmingrackontopofgrillbodysidewalls. SeeFigure

7.

Figure 5

12.Fit screw head on cutting board to the opening on side shelf and lay the cutting board down. See Figure 6.

Figure 7

16.Remove ignitor button, insert AA battery positive side facing out, replace ignitor button. See Figure 8.

+ -

Figure 8

Figure 6

Page 10

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