Broilmaster SBB2804-1 User Manual

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SBB2804-1Gas Grill With Surround

Owner’s Manual

GAS-FIRED

Page 1

IMPORTANT

This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill. The installer should be sure the manual is left in the possession of the user. The user should retain this manual for future reference when using or cleaning the grill and to properly identify any repair parts that may be required.

WARNING

Reference this manual for proper installation and maintenance instructions. Improper installation, adjustment, alteration, service or maintenance can cause personal injury or property damage. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

CAUTION: FOR YOUR SAFETY

IF YOU SMELL GAS:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open the grill lid.

4.If odor continues, immediately call your gas supplier or fire department.

5.Do not touch electrical switches.

CAUTION: FOR YOUR SAFETY

1.Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

CAUTION:

Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking, assembly and installation.

WARNING

Superb by Broilmaster® Gas Grills must ONLY use propane cylinders equipped with an Overfill Protection Device (OPD). Use only a reputable propane dealer when exchanging or filling cylinders. An overfilled or improperly filled propane cylinder can be dangerous.

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Congratulations!

Welcome to the beauty and durability of a Superb by Broilmaster® Gas Grill.

At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment. Every effort will be made to ensure that Broilmaster continues to be your choice as the grill of the future.

Whether you are at the lake or in the privacy of your own backyard, the Superb by Broilmaster® Gas Grill performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure.

Thank You!

Broilmaster® is a registered trademark of

Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220

Telephone 800-851-3153

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Page 3

TABLE OF CONTENTS

Congratulations!

You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your

Superb by Broilmaster® Gas Grill.

SECTION

PAGE

Hardware Package .........................................................................................................................................

5

Parts View ......................................................................................................................................................

6

Parts List ........................................................................................................................................................

7

Grill Assembly ...............................................................................................................................................

8

Surround Location, Connections, and Safety ................................................................................................

9

Enclosure Construction Guidelines ..............................................................................................................

10

Surround Assembly ......................................................................................................................................

11

Surround and Grill Assembly .......................................................................................................................

12

Rotisserie Installation ..................................................................................................................................

13

Alternate Match Lighting ............................................................................................................................

14

Rotisserie Operation ....................................................................................................................................

15

Propane Gas Grills ...............................................................................................................................

16 - 17

Gas Conversion to Natural Gas ...................................................................................................................

18

Operation .............................................................................................................................................

19 - 20

Maintenance .................................................................................................................................................

21

Troubleshooting ...........................................................................................................................................

22

Warranty Terms ............................................................................................................................................

23

Your Superb by Broilmaster® Gas Grill is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the rear panel of grill. For your convenience, complete this section for future reference when contacting your dealer.

Model No.

 

 

 

 

Dealer

 

 

 

Serial No.

 

 

 

 

Dealer Phone No.

 

 

 

 

 

Gas Type: Propane

 

Natural

 

Date of Purchase

 

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HARDWARE PACKAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Page 5

PARTS VIEW

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at800-851-3153or www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.

1

2

3

3

 

4

 

 

10

12

5

 

11

 

 

13

7

9

8

6

 

 

 

 

14

 

15

16

17

18

19

 

22

20

 

21

24

23

25

23

26

27

34

28

35

27

29

26

31

32

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32

33

33

 

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PARTS LIST

 

 

 

INDEX NO.

PART NUMBER

DESCRIPTION

 

 

 

1

SBB00014

THERMOMETER

 

 

 

2

SBB00108

LID

 

 

 

3

SBB00013

NUT AND LID BOLT

 

 

 

4

SBB00078

WARMING RACK

 

 

 

5

SBB00064

ROTISSERIE MOTOR

 

 

 

6

SBB00065

ROTISSERIE MOTOR BRACKET

 

 

 

7

SBB00067

ROTISSERIE ROD

 

 

 

8

SBB00068

ROTISSERIE FORKS

 

 

 

9

SBB00069

ROTISSERIE ROD BUSHING & SCREW

 

 

 

10

SBB00092

JAMB NUT

 

 

 

11

SBB00071

ROTISSERIE COUNTERBALANCE

 

 

 

12

SBB00070

ROTISSERIE ROD HANDLE

 

 

 

13

SBB00109

COOKING GRATE

 

 

 

14

SBB00102

FLAME TAMER

 

 

 

15

SBB00106

FLAME CARRYOVER

 

 

 

16

SBB00051

MAIN BURNER

 

 

 

17

SBB00110

ROTISSERIE BURNER BACK COVER

 

 

 

18

SBB00073

ROTISSERIE ORIFICE LP

 

 

 

18

SBB00075

ROTISSERIE ORIFICE NAT

 

 

 

19

SBB00062

ROTISSERIE BURNER

 

 

 

20

SBB00060

ROTISSERIE ELECTRODE

 

 

 

21

SBB00059

ROTISSERIE THERMOCOUPLE

 

 

 

22

SBB00111

ROTISSERIE THERMOCOUPLE SHIELD

 

 

 

23

SBB00050

MAIN BURNER ELECTRODE

 

 

 

24

SBB00091

RADIATION SHIELD

 

 

 

25

SBB00038

ROTISSERIE VALVE

 

 

 

26

SBB00037

MAIN BURNER VALVE

 

 

 

27

SBB00030

MAIN BURNER ORIFICE LP

 

 

 

27

SBB00031

MAIN BURNER ORIFICE NAT

 

 

 

28

SBB00041

MANIFOLD

 

 

 

29

B101205

FLEX LINE

 

 

 

30

SBB00049

IGNITOR

 

 

 

31

SBB00112

CONTROL PANEL

 

 

 

32

SBB00033

BEZELS

 

 

 

33

SBB00032

KNOBS

 

 

 

34

SBB00103

GREASE TRAY

 

 

 

35

SBB00107

SURROUND

 

 

 

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Page 7

GRILL ASSEMBLY

Before You Begin

This grill requires some assembly and installation. Follow all instructions.

If you purchased an accessory with your Superb by Broilmaster® Gas Grill, follow the instructions provided with the accessory for assembly and installation. If an instruction refers to a step that is not required for your grill model, please continue to the next step.

CAUTION: FOR YOUR SAFETY

Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking, assembly and installation.

Recommended Tools

These items are recommended for the assembly of your grill:

Phillips screwdriver

Soapy water solution (to test for leaks)

Grill Mountings

Refer to the instructions provided with each accessory for assembly, installation, and mounting procedures.

Gas Consumption on Grill Burners

 

Each Main Burner

HI

12,000 BTU/Hr

 

LO

6,500 BTU/Hr

Rotisserie Burner

 

12,000 BTU/Hr

Optional Side Burner

HI

13,000 BTU/Hr

 

LO

5,750 BTU/Hr

Page 8

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SURROUND LOCATION, CONNECTIONS, AND SAFETY

Surround Kit Location

Built-InKits are designed for outdoor use ONLY.

This Built-InKit is designed for use with SBB2804 Broilmaster® gas grills and cannot be used with any other grill or in any other capacity.

Never install or operate your Built-InKit in any building, garage, or other enclosed area.

For your safety, the Built-InKit should not be installed or operated under any combustible materials, such as carports, covered porches, awnings, or overhangs.

Never install or use your Built-InKit in or on any recreational vehicle or boat.

CAUTION: THE INSTALLATION AND OPERATION OF THIS BUILT-INKIT AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF FIRE, PROPERTY DAMAGE, OR PERSONAL INJURY.

A minimum clearance of twenty-four(24”) inches is required from all sides of the island to any combustible material.

Examples of combustible materials are patio furniture, fences, or the outside of your home.

The area surrounding the built-inkit should be clear to ensure proper ventilation. Do not obstruct the flow of combustion and ventilation air in any way. The ventilation openings on the enclosure must also remain free and clear of debris.

WARNING: DO NOT INSTALLOR OPERATE THIS BUILTIN KIT WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STORED. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY.

CAUTION: THE GRILLAND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY SYSTEM PRESSURE TESTING AT TEST PRESSURES IN EXCESS OF 1/2 PSIG.

Checking for Gas Leaks

CAUTION: DO NOT USE AN OPEN FLAME TO CHECK FOR LEAKS. CHECKING FOR LEAKS WITH AN OPEN FLAME MAY LEAD TO A FIRE OR EXPLOSION, RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY.

Using the following steps, check for gas leaks during initial use and each time your Broilmaster® gas grill or side burner is connected to gas or is connected to a cylinder that has not been used recently

1.Using dish washing detergent and water, make a soapy solution.

2.Turn OFF the knob on both the grill and side burner’s control panel.

3.Turn ON the gas at the supply. A hissing sound indicates a leak. Turn OFF the gas and repair all leaks.

4.If no hissing occurs, apply the soapy solution to all gas connections.

5.Look for bubbles. Bubbles indicate a leak.

6.If there are bubbles, turn OFF the gas and repair all leaks.

7.Turn the gas ON and repeat the above procedure until all leaks are repaired.

Connection Requirements

CAUTION: NEVER USE LIQUID PROPANE GAS IN A GRILL DESIGNED FOR NATURAL GAS, OR NATURAL GAS IN A GRILL DESIGNED FOR LIQUID PROPANE GAS. QUESTIONS REGARDING DIFFERENT TYPES OF GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS COMPANY.

Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1. In Canada, installation shall be in accordance with CAN/CGAB149.2 Propane Installation Code, or CAN/CGA-B149.1Natural Gas Installation Code, and local codes where applicable. Consult your local gas company or Propane gas dealer for code regulations and recommended procedures.

Broilmaster® gas grills and side burners are NOT equipped with pressure regulators. Your NAT gas grill operates at a manifold pressure of seven (7”) inches water column.

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Page 9

ENCLOSURE CONSTRUCTION GUIDELINES

Enclosure must be construction from non-combustiblematerial.

If tile is used on the top surface of your enclosure, it may be necessary to enlarge openings at the top edges to allow the frame pieces of the SBB and BSA to mount flush against the enclosure.

Screws for enclosure mounting have not been supplied. Installer must measure for thickness and purchase and use appropriate hardware for installation. If the enclosure is constructed from masonry materials, it may be necessary to substitute appropriate screws and fasteners.

This diagram is only a basic plan for constructing an enclosure for your built-inkit. All construction and installation should comply with all local building codes and requirements. Drawing is not to scale.

 

 

 

MINIMUM REQUIREMENTS

 

Key

Dimension in Inches

Key

Dimension in Inches

A

38” (Minimum)

O

14” (Single) - 27 1/2” (Double)

B

16” (Minimum)

P

15

7/16” (Single) - 8 11/16” (Double)

C

28” (Minimum)

Q

13

15/16”

D

27

7/8”

R

5” (Minimum)

E

9 9/32”

S

24

13/16”

F

12

3/16”

T

24

3/4”

G

6” (Minimum)

U

10”

H

22

1/2”

V

2 1/4”

J

10

27/32”

W

2 3/4”

K

19

13/16”

X

9”

 

L

2 1/2”

Y

1 13/16”

M

5 1/32”

Z

14

3/8”

N

22

3/8” (Single) - 15 5/8” (Double)

 

 

 

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