Broilmaster PB User Manual
CART, POST, ANDBASE
OWNER’SMANUAL
DC, PC, PB, U26, U26SS, U48, AND P48 MODELS
OUTDOORGRILLMOUNTINGS FORPROPANE ANDNATURALGAS
FOR USE WITHBROILMASTER® PREMIUMGASGRILLS
FOROUTDOORUSEONLY
RETAINOWNER’SMANUAL FORFUTUREREFERENCE.
THIS GAS ACCESSORY IS DESIGNED FOR OUTDOOR USE ONLY
IMPORTANT
THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL MOUNTING AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL MOUNTING. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL MOUNTING AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED.
WARNING
REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER,
SERVICE AGENCY OR THE GAS SUPPLIER.
CAUTION:
THE GRILL AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF
CAUTION:
THE GRILL MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL
MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.
CAUTION:
PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING, ASSEMBLY AND THE INSTALLATION.
WARNING
DO NOT SUPPLYLP GAS TO A GRILL DESIGNED FOR NATURAL GAS NOR NATURAL GAS TO A GRILL DESIGNED FORLP GAS.
TABLE OFCONTENTS | 1 |
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CONGRATULATIONS!
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your premium Broilmaster® accessory.
Important Information............................................................................................................ | 2 |
Cart and Patio Base (DC, PC and PB Models)............................................................ | |
Patio Post (U26 and U26SS Models) ......................................................................... | |
Warranty ............................................................................................................. |
Your Broilmaster® accessory is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the accessory. The grill’s model number, serial number, and gas type must also be provided when contacting your Broilmaster® dealer. For your convenience, complete this section for future reference when contacting your dealer.
Grill Information |
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Model No. |
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Serial No. |
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Gas Type: Propane |
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| Date of Purchase |
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IMPORTANTINFORMATION | 2 |
Grill Location | Gas Types |
Broilmaster® Premium Gas Grills are designed for outdoor use ONLY.
These mounting accessories are designed for use with Broilmaster® gas grills and must not be used with any other grill or for any other purpose.
Never install or operate your grill in any building, garage, or other enclosed area.
For your safety, the grill should not be installed or operated under any combustible materials, such as carports, covered porches, awnings, or overhangs.
Never install or use your grill in or on any recreational vehicle or boat.
CAUTION: THE INSTALLATION AND OPERATION OF THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF FIRE, PROPERTY DAMAGE, OR PERSONAL INJURY.
A minimum clearance of sixteen (16”) inches is required from all sides of the grill to any combustible material.
A minimum clearance of eighteen (18”) inches is required from the back of the grill to any combustible material.
Examples of combustible materials are patio furniture, fences, or the wall of your home.
The area surrounding the grill should be clear to ensure proper ventilation. Do not obstruct the flow of combustion and ventilation air in any way. The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris.
WARNING: DO NOT INSTALL OR OPERATE A GAS GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STORED. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY.
Never use liquid propane gas with a grill designed for natural gas, or natural gas with a grill designed for liquid propane gas. The type of gas required for your grill is defined on its product identification label. Questions regarding different types of gases should be directed to your gas supplier.
Cleaning
The exterior of your cart or post may be cleaned with hot water and mild detergent as needed.
Stainless steel surfaces may be cleaned with a
Important: Do not use harsh or abrasive cleaners! Your cart or post has a highly polished surface and may be easily scratched.
PERIODICINSPECTION AND
MAINTENANCE
Periodic inspections and maintenance are essential. All Broilmaster® Gas Grill products or mechanical devices eventually begin to wear due to environment, contaminants, corrosion or aging. Inspect all components at least twice per year and replace any that show wear.
If any parts are damaged or missing, you may order parts from your local Broilmaster® dealer. Please refer to the Parts Diagram and Parts List section of this manual for more detailed information.
PC, DC CART AND PB BASE
INSTALLATIONINSTRUCTIONS
VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN
INCLUDED IN THIS CART BEFORE BEGINNING INSTALLATION.
CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.
WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.
KEEPTHISOWNER’SMANUALFORFUTUREREFERENCE.
EMPIRE COMFORT SYSTEMS, INC • 918 FREEBURG AVE. • BELLEVILLE, IL 62220 •
CARTEXPLODEDVIEW | 4 |
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REMOVE PROTECTIVE COATING AND VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED BEFORE BEGINNING ASSEMBLY.
CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.
WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.
TOOLSREQUIRED: PHILLIPSSCREWDRIVER(AN ELECTRIC SCREW DRIVER OR DRILL IS RECOMMENDED TO EASE INSTALLATION.)
CARTPARTSLIST | 5 |
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All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at (618)
Key | Part Name | Qty. | PC | DC | PB |
No. | Part No. | Part No. | Part No. | ||
1 | Drip Pan Drawer | 1 | 072206 | 072211 | 072206 |
2 | Wing Nut | 3 | 063097 | 072181 | 063097 |
3 | Left Assembly | 1 | 076782 | 076785 | 076782 |
4 | Cylinder Retainer | 1 | 064791 | 064791 | 064791 |
5 | Control Housing | 1 | 072221 | 072222 | 072221 |
6 | Front Assembly | 1 | 072178 | 072191 | 072178 |
7 | Base Assembly | 1 | 072163 | 072187 | 072164 |
8 | Caster with out Brake | 1 | 063103 | 063103 | N/A |
9 | Caster Pad | 2 | 072232 | 072234 | N/A |
10 | Caster with Brake | 1 | 063104 | 063104 | N/A |
11 | Hub Cap | 2 | 9130020 | 9130020 | N/A |
12 | Hub Cap Cover | 2 | 063106 | 073271 | N/A |
13 | Drip Pan | 2 | 060337 | 060337 | 060337 |
14 | 2 | HD388 | HD577 | HD388 | |
15 | 17 | 072217 | 072220 | 072217 | |
16 | Rear Brace | 1 | 072201 | 072203 | 072201 |
17 | Drip Pan Bracket | 1 | 072215 | 072215 | 072215 |
18 | Right Assembly | 1 | 076783 | 076787 | 076783 |
19 | 6 | 076537 | 076537 | 076537 | |
20 | Base Channel | 2 | 072212 | 072213 | 072212 |
21 | Tie Down Plate | 1 | N/A | N/A | 070492 |
22 | Axle | 1 | 063107 | 063107 | N/A |
23 | 8" Wheel | 2 | 063105 | 073272 | N/A |
24 | Burner Stabilizer Kit* | 1 | 906236 | 906236 | 906236 |
*See your grill manual for instructions on how to install the Burner Stabilizer.
CARTASSEMBLY | 6 |
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1
Tip: To aid in the assembly process , you may be asked to leave certain screws loose until later in the assembly process. Please pay close attention to each step to determine if you should tighten screws at that time.
Caution: Be careful when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury.
Insert six
(6). Leave an 1/8" gap beneath the head of the screws as shown by Figure 1.
Attach front assembly (6) to base (7) with two
FIGURE2
6
15
7
FIGURE1
1/8"
19
3
6
2
Fasten side assemblies (3,18) to the front assembly (6) by aligning the keyholes on the side panels to the three screws installed by Step 1, on the front panel, then push down.
Attach the side assemblies to the base (7) with two
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Attach drip pan bracket (17) to the cart with two
FIGURE3
2
17
16
15
CARTASSEMBLY | 7 |
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4 | 15 | |
Attach the Rear Brace (16) to the Left and | FIGURE4 | |
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Right Side Assemblies with four | ||
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screws (15). Figure 4. |
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Important: Completely tighten all screws at this time.
FIGURE5
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4
15
5
Install one
Fasten the Cylinder Retainer (4) to the screw with a wing nut (2). Adjust height to accommodate your LP cylinder. Figure 5.
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FIGURE6
Slide the flanges of the Control Housing (5) behind the opening. Allow the Control Housing to rest at the bottom of the opening. Figure 6.
CARTASSEMBLY | 8 |
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FIGURE7 | 15 |
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Using four
Note: To ease assembly you may wish to install the igniter as shown in your Broilmaster® grill manual before attaching the grill to the cart.
FIGURE8 | 8 |
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| Align the holes in the front with the nuts on the |
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| control housing (5) (with flanges positioned inside |
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| cart) and fasten with two |
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| screws (14). Place the drip pan (13) in the drip |
| 5 | pan drawer (1) and slide onto drip pan bracket |
1 | (17). Figure 8. | |
| 14 | PB Model: Tie down plate (21) provided to anchor |
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| post base to patio or deck. Hardware not included. |