Broilmaster PB User Manual

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CART, POST, ANDBASE

OWNERSMANUAL

DC, PC, PB, U26, U26SS, U48, AND P48 MODELS

OUTDOORGRILLMOUNTINGS FORPROPANE ANDNATURALGAS

FOR USE WITHBROILMASTER® PREMIUMGASGRILLS

FOROUTDOORUSEONLY

RETAINOWNERSMANUAL FORFUTUREREFERENCE.

1/2 PSIG.

THIS GAS ACCESSORY IS DESIGNED FOR OUTDOOR USE ONLY

IMPORTANT

THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL MOUNTING AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL MOUNTING. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL MOUNTING AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED.

WARNING

REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER,

SERVICE AGENCY OR THE GAS SUPPLIER.

CAUTION:

THE GRILL AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF

CAUTION:

THE GRILL MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL

MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

CAUTION:

PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING, ASSEMBLY AND THE INSTALLATION.

WARNING

DO NOT SUPPLYLP GAS TO A GRILL DESIGNED FOR NATURAL GAS NOR NATURAL GAS TO A GRILL DESIGNED FORLP GAS.

TABLE OFCONTENTS

1

 

 

CONGRATULATIONS!

You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your premium Broilmaster® accessory.

Important Information............................................................................................................

2

Cart and Patio Base (DC, PC and PB Models)............................................................

3-8

Patio Post (U26 and U26SS Models) .........................................................................

9-13

In-GroundPost (U48 and P48 Models)..................................... ..................................

14-18

Warranty .............................................................................................................

20-21

Your Broilmaster® accessory is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the accessory. The grill’s model number, serial number, and gas type must also be provided when contacting your Broilmaster® dealer. For your convenience, complete this section for future reference when contacting your dealer.

Grill Information

 

 

 

 

 

 

Model No.

 

 

 

Dealer

 

 

 

 

 

 

 

 

 

Serial No.

 

 

 

Dealer Phone No.

 

 

 

 

 

 

 

Gas Type: Propane

 

Natural

 

Date of Purchase

 

 

 

 

IMPORTANTINFORMATION

2

Grill Location

Gas Types

Broilmaster® Premium Gas Grills are designed for outdoor use ONLY.

These mounting accessories are designed for use with Broilmaster® gas grills and must not be used with any other grill or for any other purpose.

Never install or operate your grill in any building, garage, or other enclosed area.

For your safety, the grill should not be installed or operated under any combustible materials, such as carports, covered porches, awnings, or overhangs.

Never install or use your grill in or on any recreational vehicle or boat.

CAUTION: THE INSTALLATION AND OPERATION OF THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF FIRE, PROPERTY DAMAGE, OR PERSONAL INJURY.

A minimum clearance of sixteen (16”) inches is required from all sides of the grill to any combustible material.

A minimum clearance of eighteen (18”) inches is required from the back of the grill to any combustible material.

Examples of combustible materials are patio furniture, fences, or the wall of your home.

The area surrounding the grill should be clear to ensure proper ventilation. Do not obstruct the flow of combustion and ventilation air in any way. The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris.

WARNING: DO NOT INSTALL OR OPERATE A GAS GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STORED. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY.

Never use liquid propane gas with a grill designed for natural gas, or natural gas with a grill designed for liquid propane gas. The type of gas required for your grill is defined on its product identification label. Questions regarding different types of gases should be directed to your gas supplier.

Cleaning

The exterior of your cart or post may be cleaned with hot water and mild detergent as needed.

Touch-uppaint is available through your Broilmaster® dealer.

Stainless steel surfaces may be cleaned with a spray-onstainless steel cleaner available at most hardware stores.

Important: Do not use harsh or abrasive cleaners! Your cart or post has a highly polished surface and may be easily scratched.

PERIODICINSPECTION AND

MAINTENANCE

Periodic inspections and maintenance are essential. All Broilmaster® Gas Grill products or mechanical devices eventually begin to wear due to environment, contaminants, corrosion or aging. Inspect all components at least twice per year and replace any that show wear.

If any parts are damaged or missing, you may order parts from your local Broilmaster® dealer. Please refer to the Parts Diagram and Parts List section of this manual for more detailed information.

PC, DC CART AND PB BASE

INSTALLATIONINSTRUCTIONS

VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN

INCLUDED IN THIS CART BEFORE BEGINNING INSTALLATION.

CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.

WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.

KEEPTHISOWNERSMANUALFORFUTUREREFERENCE.

EMPIRE COMFORT SYSTEMS, INC • 918 FREEBURG AVE. • BELLEVILLE, IL 62220 •618-233-7420

CARTEXPLODEDVIEW

4

 

 

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

REMOVE PROTECTIVE COATING AND VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED BEFORE BEGINNING ASSEMBLY.

CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.

WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.

TOOLSREQUIRED: PHILLIPSSCREWDRIVER(AN ELECTRIC SCREW DRIVER OR DRILL IS RECOMMENDED TO EASE INSTALLATION.)

CARTPARTSLIST

5

 

 

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at (618)233-7420.To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed.

Key

Part Name

Qty.

PC

DC

PB

No.

Part No.

Part No.

Part No.

1

Drip Pan Drawer

1

072206

072211

072206

2

Wing Nut

3

063097

072181

063097

3

Left Assembly

1

076782

076785

076782

4

Cylinder Retainer

1

064791

064791

064791

5

Control Housing

1

072221

072222

072221

6

Front Assembly

1

072178

072191

072178

7

Base Assembly

1

072163

072187

072164

8

Caster with out Brake

1

063103

063103

N/A

9

Caster Pad

2

072232

072234

N/A

10

Caster with Brake

1

063104

063104

N/A

11

Hub Cap

2

9130020

9130020

N/A

12

Hub Cap Cover

2

063106

073271

N/A

13

Drip Pan

2

060337

060337

060337

14

10-24x3/8Phillips Truss Screw

2

HD388

HD577

HD388

15

1/4-20x3/4Phillips Truss Screw

17

072217

072220

072217

16

Rear Brace

1

072201

072203

072201

17

Drip Pan Bracket

1

072215

072215

072215

18

Right Assembly

1

076783

076787

076783

19

10-32x1/2Phillips Screw

6

076537

076537

076537

20

Base Channel

2

072212

072213

072212

21

Tie Down Plate

1

N/A

N/A

070492

22

Axle

1

063107

063107

N/A

23

8" Wheel

2

063105

073272

N/A

24

Burner Stabilizer Kit*

1

906236

906236

906236

*See your grill manual for instructions on how to install the Burner Stabilizer.

CARTASSEMBLY

6

 

 

1

Tip: To aid in the assembly process , you may be asked to leave certain screws loose until later in the assembly process. Please pay close attention to each step to determine if you should tighten screws at that time.

Caution: Be careful when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury.

Insert six #10-32x 1/2 phillips screws (19) into the factory installed clip nuts on the front assembly

(6). Leave an 1/8" gap beneath the head of the screws as shown by Figure 1.

Attach front assembly (6) to base (7) with two ˘-20x 3/4 phillips screws (15). Figure 2. Do not tighten screws at this time.

FIGURE2

6

15

7

FIGURE1

1/8"

19

3

6

2

Fasten side assemblies (3,18) to the front assembly (6) by aligning the keyholes on the side panels to the three screws installed by Step 1, on the front panel, then push down.

Attach the side assemblies to the base (7) with two ˘-20x 3/4 phillips screws. Do not tighten screws at this time.

3

Attach drip pan bracket (17) to the cart with two ˘-20x 3/4 phillips screws (15) and two ˘- 20 Wing Nuts (2). Figure 3.

FIGURE3

2

17

16

15

CARTASSEMBLY

7

 

 

4

15

Attach the Rear Brace (16) to the Left and

FIGURE4

16

Right Side Assemblies with four ˘-20x 3/4

 

screws (15). Figure 4.

 

Important: Completely tighten all screws at this time.

FIGURE5

2

4

15

5

Install one 1/4-20x 3/4 phillips screw (15) into the factory installed nut on the Left Side Assembly.

Fasten the Cylinder Retainer (4) to the screw with a wing nut (2). Adjust height to accommodate your LP cylinder. Figure 5.

6

FIGURE6

Slide the flanges of the Control Housing (5) behind the opening. Allow the Control Housing to rest at the bottom of the opening. Figure 6.

CARTASSEMBLY

8

 

 

7

FIGURE7

15

 

Using four˘-20x 3/4 screws (15),fasten the grill to the cart. Figure 7.

Note: To ease assembly you may wish to install the igniter as shown in your Broilmaster® grill manual before attaching the grill to the cart.

FIGURE8

8

 

 

 

Align the holes in the front with the nuts on the

 

 

control housing (5) (with flanges positioned inside

 

 

cart) and fasten with two 10-24x 3/8 phillips head

13

 

screws (14). Place the drip pan (13) in the drip

 

5

pan drawer (1) and slide onto drip pan bracket

1

(17). Figure 8.

 

14

PB Model: Tie down plate (21) provided to anchor

17

 

post base to patio or deck. Hardware not included.