Broilmaster P4BLW-2 User Manual
Premium "P" Gas Grill
Owner’s Manual
MODELS:
BROILMASTERGASGRILL
PREMIUM
P4 Series Grill Shown With
Optional Accessories
Page 1
IMPORTANT
This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill. The installer should be sure the manual is left in the possession of the user. The user should retain this manual for future reference when using or cleaning the grill and to properly identify any repair parts that may be required.
WARNING
Reference this manual for proper installation and maintenance instructions. Improper installation, adjustment, alteration, service or maintenance can cause personal injury or property damage. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
CAUTION: FOR YOUR SAFETY
IF YOU SMELL GAS:
1.Shut off gas to the appliance.
2.Extinguish any open flame.
3.Open the grill lid.
4.Ifodorcontinues,immediatelycallyourgassupplierorfiredepartment.
5.Do not touch electrical switches.
CAUTION: FOR YOUR SAFETY
1.Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking, assembly and installation.
WARNING
Broilmaster® Gas Grills must ONLYuse propane cylinders equipped with an Overfill Protection Device (OPD). Use only a reputable propane dealer when exchanging or filling cylinders. An overfilled or improperly filled propane cylinder can be dangerous.
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Congratulations!
Welcome to the beauty, durability, and prestige of a Premium Gas Grill by Broilmaster®. With
At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment. Every effort will be made to ensure that Broilmaster continues to be your choice as the Premium grill
of the future.
Whether you are at the lake or in the privacy of your own backyard, the Broilmaster® Premium Gas Grill performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure.
Thank You!
Broilmaster® is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone
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Table of Contents |
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Congratulations! |
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You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual | |
before assembling your Premium Broilmaster® gas grill. |
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Hardware Package............................................................................................................................................ | 5 |
Parts Diagram................................................................................................................................................... | 6 |
Parts List ..................................................................................................................................................... | 7 & 8 |
Grill Assembly .......................................................................................................................................... | |
Propane Gas Grills................................................................................................................................... | |
Gas Conversion.............................................................................................................................................. | 17 |
Natural Gas Grills........................................................................................................................................... | 18 |
OperationPropane & Natural Grills................................................................................................... | 19 & 20 |
Maintenance...................................................................................................................................................... | 21 |
Troubleshooting ............................................................................................................................................... | 22 |
Warranty ........................................................................................................................................................... | 23 |
Your Broilmaster® Premium Gas Grill is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the grill’s control panel. For your convenience, complete this section for future reference when contacting your dealer.
Model No. |
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| Dealer |
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Serial No. |
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| Dealer Phone No. |
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Gas Type: Propane |
| Natural |
| Date of Purchase |
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Page 4 |
HARDWARE PACKAGE
B101022 
Stainless Steel HEX HEAD
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PARTS DIAGRAM
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at
6B
6A
6C
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PREMIUM "P" SERIES PARTS LIST
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Index | Part Description | P3BL & | P3HG & | P3GY & | P3FBL & | P3FGY & | P3S & | P3BLW & | P3FBLW & |
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| P3BLN | P3HGN | P3GYN | P3FBLN | P3FGYN | P3SN | P3BLWN | P3FBLWN |
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1 | Grill Body Top (with heat indicator, hinge, | B100453 | B100455 | B100454 | B100453 | B100454 | B100453 | B100453 | B100453 |
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| and bridge pins) |
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1 | Grill Body Top (casting only) | B100456 | B100459 | B100458 | B100456 | B100458 | B100456 | B100456 | B100456 |
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2 | Heat Indicator (stainless) | B076625 | B076625 | B076625 | B076625 | B076625 | B076625 | B076625 | B076625 |
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3 | Lid Handle (stainless) | B070486 | B070486 | B070486 | B070486 | B070486 | B070486 | B070486 | B070486 |
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4 | Foam Grip | B073097 | B073097 | B073097 | B073097 | B073097 | B073097 | B073097 | B073097 |
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5 | B072695 | B072695 | B072695 | B072695 | B072695 | B072695 | B072695 | B072695 |
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6A | Cooking Grid (2 piece Porcelain) | B101053 | B101053 | B101053 | B101053 | B101053 | N/A | N/A | N/A |
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6B | Cooking Grid (3 piece Porcelain) | N/A | N/A | N/A | N/A | N/A | B100589 | N/A | N/A |
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6C | Cooking Grid (2 piece Stainless Steel | N/A | N/A | N/A | N/A | N/A | N/A | B101282 | B101282 |
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| Rod) |
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7 | Briquette Bag | B058122 | B058122 | B058122 | N/A | N/A | N/A | B058122 | N/A |
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8 | Briquette Rack | B101061 | B101061 | B101061 | N/A | N/A | N/A | B101061 | N/A |
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9 | Burner Assembly | DPP101 | DPP101 | DPP101 | DPP101 | DPP101 | DPP101 | DPP101 | DPP101 |
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10 | Radiation Shield (Heat & Wind Deflector) | DPP6SS | DPP6SS | DPP6SS | DPP6SS | DPP6SS | DPP6SS | DPP6SS | DPP6SS |
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11 | Bridge Pin | B057805 | B057805 | B057805 | B057805 | B057805 | B057805 | B057805 | B057805 |
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12 | Hinge Pin | B057804 | B057804 | B057804 | B057804 | B057804 | B057804 | B057804 | B057804 |
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13 | Lid Stop Kit | DPA106 | DPA106 | DPA106 | DPA106 | DPA106 | DPA106 | DPA106 | DPA106 |
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14 | Orifice - LPG (#55 drill) | B056649 | B056649 | B056649 | B056649 | B056649 | B056649 | B056649 | B056649 |
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14 | Orifice - NAT (#48 drill) | B056647 | B056647 | B056647 | B056647 | B056647 | B056647 | B056647 | B056647 |
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15 | Manifold Mounting Plate | B100517 | B100517 | B100517 | B100517 | B100517 | B100517 | B100517 | B100517 |
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16 | Manifold - LPG (includes orifice) | B069002 | B069002 | B069002 | B069002 | B069002 | B069002 | B069002 | B069002 |
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16 | Manifold - NAT (includes orifice) | B069003 | B069003 | B069003 | B069003 | B069003 | B069003 | B069003 | B069003 |
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17 | Electric Ignitor | B072218 | B072218 | B072218 | B072218 | B072218 | B072218 | B072218 | B072218 |
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18 | Valve - LPG | B076790 | B076790 | B076790 | B076790 | B076790 | B076790 | B076790 | B076790 |
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18 | Valve - NAT | B076789 | B076789 | B076789 | B076789 | B076789 | B076789 | B076789 | B076789 |
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19 | Shelf Pin | B073963 | B073963 | B073963 | B073963 | B073963 | B073963 | B073963 | B073963 |
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20 | Control Panel Assembly (with label) | B100751 | B100751 | B100751 | B100751 | B100751 | B100751 | B100751 | B100751 |
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20 | Control Panel Label (not shown) | B072686 | B072686 | B072686 | B072686 | B072686 | B072686 | B072686 | B072686 |
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21 | Valve Knob - Black | B070084 | B070084 | B070084 | B070084 | B070084 | B070084 | B070084 | B070084 |
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22 | Grill Body Bottom (with Hinge and Bridge | B100460 | B100462 | B100461 | B100460 | B100461 | B100460 | B100460 | B100460 |
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| Pins) |
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22 | Grill Body Bottom (casting only) | B100463 | B100466 | B100465 | B100463 | B100465 | B100463 | B100463 | B100463 |
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23 | Control Panel Shield | B100730 | B100730 | B100730 | B100730 | B100730 | B100730 | B100730 | B100730 |
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24 | Ignitor Ground Wire | B072684 | B072684 | B072684 | B072684 | B072684 | B072684 | B072684 | B072684 |
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25 | Ignitor Grounding Lug | B069747 | B069747 | B069747 | B069747 | B069747 | B069747 | B069747 | B069747 |
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26 | Collector Box Spacer | B069743 | B069743 | B069743 | B069743 | B069743 | B069743 | B069743 | B069743 |
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27 | Collector Box | B100446 | B100446 | B100446 | B100446 | B100446 | B100446 | B100446 | B100446 |
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28 | Flavor Screen Rack | N/A | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
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29 | Flavor Screen | N/A | N/A | N/A | DPA103 | DPA103 | DPA103 | N/A | DPA103 |
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30 | Smoker/Shutter (includes Actuator Arm | N/A | N/A | N/A | N/A | N/A | DPA100 | N/A | N/A |
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| & Knob) |
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31 | Actuator Arm - Smoker/Shutter | N/A | N/A | N/A | N/A | N/A | B100408 | N/A | N/A |
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32 | Knob - Smoker/Shutter Knob | N/A | N/A | N/A | N/A | N/A | B100098 | N/A | N/A |
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33 | Hose & LPS Regulator | B069756 | B069756 | B069756 | B069756 | B069756 | B069756 | B069756 | B069756 |
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34 | Hardware Package - LPG (not shown) | B101235 | B101235 | B101235 | B101235 | B101235 | B101235 | B101235 | B101235 |
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34 | Hardware Package - NAT (not shown) | B100853 | B100853 | B100853 | B100853 | B100853 | B100853 | B100853 | B100853 |
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Page 7 |
PREMIUM "P" SERIES PARTS LIST (cont.)
Index |
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Part Description | P4BL | P4HG | P4GY | P4FBL | P4FGY | P4BLW | P4FBLW | ||
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| P4BLN | P4HGN | P4GYN | P4FBLN | P4FGYN | P4BLWN | P4FBLWN | ||
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1 | Grill Body Top (with heat indicator, hinge, and | B073286 | B076830 | B073282 | B073286 | B073282 | B073286 | B073286 | |
bridge pins) | |||||||||
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1 | Grill Body Top (casting only) | B076621 | B100151 | B100149 | B076621 | B100149 | B076621 | B076621 | |
2 | Heat Indicator (stainless) | B076625 | B076625 | B076625 | B076625 | B076625 | B076625 | B076625 | |
3 | Lid Handle (stainless) | B070486 | B070486 | B070486 | B070486 | B070486 | B070486 | B070486 | |
4 | Foam Grip | B073097 | B073097 | B073097 | B073097 | B073097 | B073097 | B073097 | |
5 | B072696 | B072696 | B072696 | B072696 | B072696 | B072696 | B072696 | ||
6B | Cooking Grid (3 piece Porcelain) | B100497 | B100497 | B100497 | B100497 | B100497 | N/A | N/A | |
6C | Cooking Grid (2 piece Stainless Steel Rod) | N/A | N/A | N/A | N/A | N/A | B101321 | B101321 | |
7 | Briquette Bag | B058122 | B058122 | B058122 | N/A | N/A | B058122 | B058122 | |
8 | Briquette Rack | B067449 | B067449 | B067449 | N/A | N/A | B067449 | B067449 | |
9 | Burner Assembly | DPP102 | DPP102 | DPP102 | DPP102 | DPP102 | DPP102 | DPP102 | |
10 | Radiation Shield (Heat & Wind Deflector) | DPP6SS | DPP6SS | DPP6SS | DPP6SS | DPP6SS | DPP6SS | DPP6SS | |
11 | Bridge Pin | B057805 | B057805 | B057805 | B057805 | B057805 | B057805 | B057805 | |
12 | Hinge Pin | B057804 | B057804 | B057804 | B057804 | B057804 | B057804 | B057804 | |
13 | Lid Stop Kit | DPA106 | DPA106 | DPA106 | DPA106 | DPA106 | DPA106 | DPA106 | |
14 | Orifice - LPG (#55 drill) | B056649 | B056649 | B056649 | B056649 | B056649 | B056649 | B056649 | |
14 | Orifice - NAT (#48 drill) | B056647 | B056647 | B056647 | B056647 | B056647 | B056647 | B056647 | |
15 | Manifold Mounting Plate | B100517 | B100517 | B100517 | B100517 | B100517 | B100517 | B100517 | |
16 | Manifold - LPG (includes orifice) | B069002 | B069002 | B069002 | B069002 | B069002 | B069002 | B069002 | |
16 | Manifold - NAT (includes orifice) | B069003 | B069003 | B069003 | B069003 | B069003 | B069003 | B069003 | |
17 | Electric Ignitor | B072218 | B072218 | B072218 | B072218 | B072218 | B072218 | B072218 | |
18 | Valve - LPG | B076790 | B076790 | B076790 | B076790 | B076790 | B076790 | B076790 | |
18 | Valve - NAT | B076789 | B076789 | B076789 | B076789 | B076789 | B076789 | B076789 | |
19 | Shelf Pin | B073963 | B073963 | B073963 | B073963 | B073963 | B073963 | B073963 | |
20 | Control Panel Assembly (with label) | B100752 | B100752 | B100752 | B100752 | B100752 | B100752 | B100752 | |
20 | Control Panel Label (not shown) | B072197 | B072197 | B072197 | B072197 | B072197 | B072197 | B072197 | |
21 | Valve Knob - Black | B070084 | B070084 | B070084 | B070084 | B070084 | B070084 | B070084 | |
22 | Grill Body Bottom (with Hinge and Bridge | B073287 | B076829 | B073283 | B073287 | B073283 | B073287 | B073287 | |
Pins) | |||||||||
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22 | Grill Body Bottom (casting only) | B076622 | B100150 | B100148 | B076622 | B100148 | B076622 | B076622 | |
23 | Control Panel Shield | B100731 | B100731 | B100731 | B100731 | B100731 | B100731 | B100731 | |
24 | Ignitor Ground Wire | B072684 | B072684 | B072684 | B072684 | B072684 | B072684 | B072684 | |
25 | Ignitor Grounding Lug | B069747 | B069747 | B069747 | B069747 | B069747 | B069747 | B069747 | |
26 | Collector Box Spacer | B069743 | B069743 | B069743 | B069743 | B069743 | B069743 | B069743 | |
27 | Collector Box | B100446 | B100446 | B100446 | B100446 | B100446 | B100446 | B100446 | |
28 | Flavor Screen Rack | N/A | N/A | N/A | B100713 | B100713 | N/A | B100713 | |
29 | Flavor Screen | N/A | N/A | N/A | DPA104 | DPA104 | N/A | DPA104 | |
30 | Smoker/Shutter (includes Actuator Arm & | N/A | N/A | N/A | N/A | N/A | N/A | N/A | |
Knob) | |||||||||
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31 | Actuator Arm - Smoker/Shutter | N/A | N/A | N/A | N/A | N/A | N/A | N/A | |
32 | Knob - Smoker/Shutter Knob | N/A | N/A | N/A | N/A | N/A | N/A | N/A | |
33 | Hose & LPS Regulator | B069756 | B069756 | B069756 | B069756 | B069756 | B069756 | B069756 | |
34 | Hardware Package - LPG (not shown) | B101235 | B101235 | B101235 | B101235 | B101235 | B101235 | B101235 | |
34 | Hardware Package - NAT (not shown) | B100853 | B100853 | B100853 | B100853 | B100853 | B100853 | B100853 | |
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GRILL ASSEMBLY
Before You Begin
All Broilmaster grills require some assembly and installation.
Follow all instructions unless noted to apply only to other specific models.
If you purchased an accessory with your Broilmaster, follow the instructions provided with the accessory for assembly and installation. If an instruction refers to a step that is not required for your grill model, please continue to the next step.
Each step of the installation is illustrated. In each illustration parts are identified with “Key” numbers. Key numbers appear in parenthesis after a part name is mentioned for the first time in the instructions and are labeled on the illustrations. You can reference each part by its key number on the Parts List if you need help in identifying a part.
Compare the parts found in the shipping container to the parts list provided. If any parts are missing contact your Broilmaster® dealer before beginning assembly.
CAUTION: FOR YOUR SAFETY
Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking, assembly and installation.
Recommended Tools
These items are recommended for the assembly of your grill:
Do NOT use power tools.
•Phillips screwdriver
•Adjustable wrench set
•Socket set
•Soapy water solution (to test for leaks)
•Liquid soap (for foam grip)
Grill Mountings
Assemble your base option before assembling your Broilmaster® grill head.
Refer to the Broilmaster® Cart, Base, and Post instructions provided with each accessory for assembly, installation, and mounting procedures.
Page 9 |
GRILL ASSEMBLY
Ignitor Assembly
Slide the collector box spacer (26) and nut (provided on assembly) onto the collector box shaft and tighten. See Figure 1.
Note: Peel protective film from control panel label before installing ignitor.
Figure 2
Figure 1 | 27 |
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26
Nut
25
24
Installing the Ignitor
Caution: Do not cut or damage ignitor wire.
Carefully thread the end of the ignitor wire through the center hole in the grill bottom. Slide the ground lug (25) over the ignitor wire and fasten with nut provided.
Attach one end of the ground wire (24) to the terminal on the rear of the electronic ignitor. Attach the remaining end to the ground lug. See Figures 1 and 2.
Attach ignitor wire to the spark terminal on the rear of the electronic ignitor.
25
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