Broilmaster P3FBL-2 User Manual

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Premium "P" Gas Grill

Owner’s Manual

MODELS:

P3S-1,P3SN-1

P3BL-2,P3BLW-2,P3BLN-2,P3BLWN-2P3FBL-2,P3FBLN-2,P3FBLW-2,P3FBLWN-2P4BL-1,P4BLN-1,P4BLW-2,P4BLWN-2P4FBL-1,P4FBLN-1,P4FBLW-2,P4FBLWN-2

BROILMASTERGASGRILL

PREMIUM

P4 Series Grill Shown With

Optional Accessories

GAS-FIRED

Page 1

IMPORTANT

This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill. The installer should be sure the manual is left in the possession of the user. The user should retain this manual for future reference when using or cleaning the grill and to properly identify any repair parts that may be required.

WARNING

Reference this manual for proper installation and maintenance instructions. Improper installation, adjustment, alteration, service or maintenance can cause personal injury or property damage. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

CAUTION: FOR YOUR SAFETY

IF YOU SMELL GAS:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open the grill lid.

4.Ifodorcontinues,immediatelycallyourgassupplierorfiredepartment.

5.Do not touch electrical switches.

CAUTION: FOR YOUR SAFETY

1.Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

CAUTION:

Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking, assembly and installation.

WARNING

Broilmaster® Gas Grills must ONLYuse propane cylinders equipped with an Overfill Protection Device (OPD). Use only a reputable propane dealer when exchanging or filling cylinders. An overfilled or improperly filled propane cylinder can be dangerous.

Page 2

B101362-2-0610

Congratulations!

Welcome to the beauty, durability, and prestige of a Premium Gas Grill by Broilmaster®. Withaward-winningexcellence built into every feature and durability that surpasses other Premium gas grills, Broilmaster has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years.

At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment. Every effort will be made to ensure that Broilmaster continues to be your choice as the Premium grill

of the future.

Whether you are at the lake or in the privacy of your own backyard, the Broilmaster® Premium Gas Grill performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure.

Thank You!

Broilmaster® is a registered trademark of

Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220

Telephone 800-851-3153

B101362-2-0610

Page 3

Table of Contents

 

Congratulations!

 

You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual

before assembling your Premium Broilmaster® gas grill.

 

Hardware Package............................................................................................................................................

5

Parts Diagram...................................................................................................................................................

6

Parts List .....................................................................................................................................................

7 & 8

Grill Assembly ..........................................................................................................................................

9-13

Propane Gas Grills...................................................................................................................................

14-16

Gas Conversion..............................................................................................................................................

17

Natural Gas Grills...........................................................................................................................................

18

OperationPropane & Natural Grills...................................................................................................

19 & 20

Maintenance......................................................................................................................................................

21

Troubleshooting ...............................................................................................................................................

22

Warranty ...........................................................................................................................................................

23

Your Broilmaster® Premium Gas Grill is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the grill’s control panel. For your convenience, complete this section for future reference when contacting your dealer.

Model No.

 

 

 

 

Dealer

 

 

 

Serial No.

 

 

 

 

Dealer Phone No.

 

 

 

 

 

Gas Type: Propane

 

Natural

 

Date of Purchase

 

Page 4

B101362-2-0610

HARDWARE PACKAGE

B101022 Stainless Steel HEX HEAD

B101362-2-0610

Page 5

PARTS DIAGRAM

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at800-851-3153• www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.

6B

6A

6C

Page 6

B101362-2-0610

PREMIUM "P" SERIES PARTS LIST

 

 

 

 

 

Part Number

 

 

 

 

Index

Part Description

P3BL &

P3HG &

P3GY &

P3FBL &

P3FGY &

P3S &

P3BLW &

P3FBLW &

 

 

 

P3BLN

P3HGN

P3GYN

P3FBLN

P3FGYN

P3SN

P3BLWN

P3FBLWN

 

1

Grill Body Top (with heat indicator, hinge,

B100453

B100455

B100454

B100453

B100454

B100453

B100453

B100453

 

 

and bridge pins)

 

 

 

 

 

 

 

 

 

1

Grill Body Top (casting only)

B100456

B100459

B100458

B100456

B100458

B100456

B100456

B100456

 

2

Heat Indicator (stainless)

B076625

B076625

B076625

B076625

B076625

B076625

B076625

B076625

 

 

 

 

 

 

 

 

 

 

 

 

3

Lid Handle (stainless)

B070486

B070486

B070486

B070486

B070486

B070486

B070486

B070486

 

4

Foam Grip

B073097

B073097

B073097

B073097

B073097

B073097

B073097

B073097

 

 

 

 

 

 

 

 

 

 

 

 

5

Retract-A-Rack(stainless)

B072695

B072695

B072695

B072695

B072695

B072695

B072695

B072695

 

6A

Cooking Grid (2 piece Porcelain)

B101053

B101053

B101053

B101053

B101053

N/A

N/A

N/A

 

6B

Cooking Grid (3 piece Porcelain)

N/A

N/A

N/A

N/A

N/A

B100589

N/A

N/A

 

6C

Cooking Grid (2 piece Stainless Steel

N/A

N/A

N/A

N/A

N/A

N/A

B101282

B101282

 

 

Rod)

 

 

 

 

 

 

 

 

 

7

Briquette Bag

B058122

B058122

B058122

N/A

N/A

N/A

B058122

N/A

 

 

 

 

 

 

 

 

 

 

 

 

8

Briquette Rack

B101061

B101061

B101061

N/A

N/A

N/A

B101061

N/A

 

9

Burner Assembly

DPP101

DPP101

DPP101

DPP101

DPP101

DPP101

DPP101

DPP101

 

10

Radiation Shield (Heat & Wind Deflector)

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

 

11

Bridge Pin

B057805

B057805

B057805

B057805

B057805

B057805

B057805

B057805

 

12

Hinge Pin

B057804

B057804

B057804

B057804

B057804

B057804

B057804

B057804

 

13

Lid Stop Kit

DPA106

DPA106

DPA106

DPA106

DPA106

DPA106

DPA106

DPA106

 

14

Orifice - LPG (#55 drill)

B056649

B056649

B056649

B056649

B056649

B056649

B056649

B056649

 

14

Orifice - NAT (#48 drill)

B056647

B056647

B056647

B056647

B056647

B056647

B056647

B056647

 

15

Manifold Mounting Plate

B100517

B100517

B100517

B100517

B100517

B100517

B100517

B100517

 

 

 

 

 

 

 

 

 

 

 

 

16

Manifold - LPG (includes orifice)

B069002

B069002

B069002

B069002

B069002

B069002

B069002

B069002

 

16

Manifold - NAT (includes orifice)

B069003

B069003

B069003

B069003

B069003

B069003

B069003

B069003

 

17

Electric Ignitor

B072218

B072218

B072218

B072218

B072218

B072218

B072218

B072218

 

18

Valve - LPG

B076790

B076790

B076790

B076790

B076790

B076790

B076790

B076790

 

18

Valve - NAT

B076789

B076789

B076789

B076789

B076789

B076789

B076789

B076789

 

 

 

 

 

 

 

 

 

 

 

 

19

Shelf Pin

B073963

B073963

B073963

B073963

B073963

B073963

B073963

B073963

 

20

Control Panel Assembly (with label)

B100751

B100751

B100751

B100751

B100751

B100751

B100751

B100751

 

20

Control Panel Label (not shown)

B072686

B072686

B072686

B072686

B072686

B072686

B072686

B072686

 

21

Valve Knob - Black

B070084

B070084

B070084

B070084

B070084

B070084

B070084

B070084

 

22

Grill Body Bottom (with Hinge and Bridge

B100460

B100462

B100461

B100460

B100461

B100460

B100460

B100460

 

 

Pins)

 

 

 

 

 

 

 

 

 

22

Grill Body Bottom (casting only)

B100463

B100466

B100465

B100463

B100465

B100463

B100463

B100463

 

23

Control Panel Shield

B100730

B100730

B100730

B100730

B100730

B100730

B100730

B100730

 

24

Ignitor Ground Wire

B072684

B072684

B072684

B072684

B072684

B072684

B072684

B072684

 

25

Ignitor Grounding Lug

B069747

B069747

B069747

B069747

B069747

B069747

B069747

B069747

 

26

Collector Box Spacer

B069743

B069743

B069743

B069743

B069743

B069743

B069743

B069743

 

 

 

 

 

 

 

 

 

 

 

 

27

Collector Box

B100446

B100446

B100446

B100446

B100446

B100446

B100446

B100446

 

28

Flavor Screen Rack

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

 

29

Flavor Screen

N/A

N/A

N/A

DPA103

DPA103

DPA103

N/A

DPA103

 

30

Smoker/Shutter (includes Actuator Arm

N/A

N/A

N/A

N/A

N/A

DPA100

N/A

N/A

 

 

& Knob)

 

 

 

 

 

 

 

 

 

31

Actuator Arm - Smoker/Shutter

N/A

N/A

N/A

N/A

N/A

B100408

N/A

N/A

 

 

 

 

 

 

 

 

 

 

 

 

32

Knob - Smoker/Shutter Knob

N/A

N/A

N/A

N/A

N/A

B100098

N/A

N/A

 

33

Hose & LPS Regulator

B069756

B069756

B069756

B069756

B069756

B069756

B069756

B069756

 

 

 

 

 

 

 

 

 

 

 

 

34

Hardware Package - LPG (not shown)

B101235

B101235

B101235

B101235

B101235

B101235

B101235

B101235

 

34

Hardware Package - NAT (not shown)

B100853

B100853

B100853

B100853

B100853

B100853

B100853

B100853

 

 

 

 

 

 

 

 

 

 

 

 

B101362-2-0610

Page 7

PREMIUM "P" SERIES PARTS LIST (cont.)

Index

 

 

 

 

Part Number

 

 

Part Description

P4BL

P4HG

P4GY

P4FBL

P4FGY

P4BLW

P4FBLW

Number

 

P4BLN

P4HGN

P4GYN

P4FBLN

P4FGYN

P4BLWN

P4FBLWN

 

 

1

Grill Body Top (with heat indicator, hinge, and

B073286

B076830

B073282

B073286

B073282

B073286

B073286

bridge pins)

 

 

 

 

 

 

 

 

1

Grill Body Top (casting only)

B076621

B100151

B100149

B076621

B100149

B076621

B076621

2

Heat Indicator (stainless)

B076625

B076625

B076625

B076625

B076625

B076625

B076625

3

Lid Handle (stainless)

B070486

B070486

B070486

B070486

B070486

B070486

B070486

4

Foam Grip

B073097

B073097

B073097

B073097

B073097

B073097

B073097

5

Retract-A-Rack(stainless)

B072696

B072696

B072696

B072696

B072696

B072696

B072696

6B

Cooking Grid (3 piece Porcelain)

B100497

B100497

B100497

B100497

B100497

N/A

N/A

6C

Cooking Grid (2 piece Stainless Steel Rod)

N/A

N/A

N/A

N/A

N/A

B101321

B101321

7

Briquette Bag

B058122

B058122

B058122

N/A

N/A

B058122

B058122

8

Briquette Rack

B067449

B067449

B067449

N/A

N/A

B067449

B067449

9

Burner Assembly

DPP102

DPP102

DPP102

DPP102

DPP102

DPP102

DPP102

10

Radiation Shield (Heat & Wind Deflector)

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

DPP6SS

11

Bridge Pin

B057805

B057805

B057805

B057805

B057805

B057805

B057805

12

Hinge Pin

B057804

B057804

B057804

B057804

B057804

B057804

B057804

13

Lid Stop Kit

DPA106

DPA106

DPA106

DPA106

DPA106

DPA106

DPA106

14

Orifice - LPG (#55 drill)

B056649

B056649

B056649

B056649

B056649

B056649

B056649

14

Orifice - NAT (#48 drill)

B056647

B056647

B056647

B056647

B056647

B056647

B056647

15

Manifold Mounting Plate

B100517

B100517

B100517

B100517

B100517

B100517

B100517

16

Manifold - LPG (includes orifice)

B069002

B069002

B069002

B069002

B069002

B069002

B069002

16

Manifold - NAT (includes orifice)

B069003

B069003

B069003

B069003

B069003

B069003

B069003

17

Electric Ignitor

B072218

B072218

B072218

B072218

B072218

B072218

B072218

18

Valve - LPG

B076790

B076790

B076790

B076790

B076790

B076790

B076790

18

Valve - NAT

B076789

B076789

B076789

B076789

B076789

B076789

B076789

19

Shelf Pin

B073963

B073963

B073963

B073963

B073963

B073963

B073963

20

Control Panel Assembly (with label)

B100752

B100752

B100752

B100752

B100752

B100752

B100752

20

Control Panel Label (not shown)

B072197

B072197

B072197

B072197

B072197

B072197

B072197

21

Valve Knob - Black

B070084

B070084

B070084

B070084

B070084

B070084

B070084

22

Grill Body Bottom (with Hinge and Bridge

B073287

B076829

B073283

B073287

B073283

B073287

B073287

Pins)

 

 

 

 

 

 

 

 

22

Grill Body Bottom (casting only)

B076622

B100150

B100148

B076622

B100148

B076622

B076622

23

Control Panel Shield

B100731

B100731

B100731

B100731

B100731

B100731

B100731

24

Ignitor Ground Wire

B072684

B072684

B072684

B072684

B072684

B072684

B072684

25

Ignitor Grounding Lug

B069747

B069747

B069747

B069747

B069747

B069747

B069747

26

Collector Box Spacer

B069743

B069743

B069743

B069743

B069743

B069743

B069743

27

Collector Box

B100446

B100446

B100446

B100446

B100446

B100446

B100446

28

Flavor Screen Rack

N/A

N/A

N/A

B100713

B100713

N/A

B100713

29

Flavor Screen

N/A

N/A

N/A

DPA104

DPA104

N/A

DPA104

30

Smoker/Shutter (includes Actuator Arm &

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Knob)

 

 

 

 

 

 

 

 

31

Actuator Arm - Smoker/Shutter

N/A

N/A

N/A

N/A

N/A

N/A

N/A

32

Knob - Smoker/Shutter Knob

N/A

N/A

N/A

N/A

N/A

N/A

N/A

33

Hose & LPS Regulator

B069756

B069756

B069756

B069756

B069756

B069756

B069756

34

Hardware Package - LPG (not shown)

B101235

B101235

B101235

B101235

B101235

B101235

B101235

34

Hardware Package - NAT (not shown)

B100853

B100853

B100853

B100853

B100853

B100853

B100853

Page 8

 

 

 

 

 

 

B101362-2-0610

GRILL ASSEMBLY

Before You Begin

All Broilmaster grills require some assembly and installation.

Follow all instructions unless noted to apply only to other specific models.

If you purchased an accessory with your Broilmaster, follow the instructions provided with the accessory for assembly and installation. If an instruction refers to a step that is not required for your grill model, please continue to the next step.

Each step of the installation is illustrated. In each illustration parts are identified with “Key” numbers. Key numbers appear in parenthesis after a part name is mentioned for the first time in the instructions and are labeled on the illustrations. You can reference each part by its key number on the Parts List if you need help in identifying a part.

Compare the parts found in the shipping container to the parts list provided. If any parts are missing contact your Broilmaster® dealer before beginning assembly.

CAUTION: FOR YOUR SAFETY

Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking, assembly and installation.

Recommended Tools

These items are recommended for the assembly of your grill:

Do NOT use power tools.

Phillips screwdriver

Adjustable wrench set

Socket set

Soapy water solution (to test for leaks)

Liquid soap (for foam grip)

Grill Mountings

Assemble your base option before assembling your Broilmaster® grill head.

Refer to the Broilmaster® Cart, Base, and Post instructions provided with each accessory for assembly, installation, and mounting procedures.

B101362-2-0610

Page 9

GRILL ASSEMBLY

Ignitor Assembly

Slide the collector box spacer (26) and nut (provided on assembly) onto the collector box shaft and tighten. See Figure 1.

Note: Peel protective film from control panel label before installing ignitor.

Figure 2

Figure 1

27

 

26

Nut

25

24

Installing the Ignitor

Caution: Do not cut or damage ignitor wire.

Carefully thread the end of the ignitor wire through the center hole in the grill bottom. Slide the ground lug (25) over the ignitor wire and fasten with nut provided.

Attach one end of the ground wire (24) to the terminal on the rear of the electronic ignitor. Attach the remaining end to the ground lug. See Figures 1 and 2.

Attach ignitor wire to the spark terminal on the rear of the electronic ignitor.

25

Page 10

B101362-2-0610