Broilmaster P3 User Manual

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PREMIUM"P" GASGRILL

OWNERSMANUAL

(NATURAL ORPROPANEGAS)

OPTIONALACCESSORIESSHOWN

P3 ANDP4 MODELS

B100024-1-0502

P3, P4

Page 1

IMPORTANT

THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED.

WARNING

REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER,

SERVICE AGENCY OR THE GAS SUPPLIER.

CAUTION: FOR YOUR SAFETY

IF YOU SMELL GAS: 1. SHUT OFF GAS TO THE APPLIANCE.

2.EXTINGUISH ANY OPEN FLAME.

3.OPEN THE GRILL LID.

4.IF ODOR CONTINUES, IMMEDIATELY CALL YOUR GAS SUPPLIER OR

FIRE DEPARTMENT.

5. DO NOT TOUCH ELECTRICAL SWITCHES.

CAUTION: FOR YOUR SAFETY

1. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

2. ANLP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

CAUTION:

PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING, ASSEMBLY AND INSTALLATION.

WARNING

BROILMASTER® GASGRILLS MUSTONLY USE PROPANE CYLINDERS EQUIPPED WITH ANOVERFILL

PROTECTIONDEVICE(OPD). USE ONLY A REPUTABLE PROPANE DEALER WHEN EXCHANGING OR FILLING CYLINDERS. AN OVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS.

Page 2

P3, P4

Congratulations!

Welcome to the beauty, durability, and prestige of a PREMIUM GAS GRILL by BROILMASTER® . Withaward-winningexcellence built into every feature and durability that surpasses other premium gas grills, BROILMASTER has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years.

At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment. Every effort will be made to ensure that Broilmaster continues to be your choice as the premium grill of the future.

Whether you are at the lake or in the privacy of your own backyard, the BROILMASTER® PREMIUM GAS GRILL performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure.

Thank You!

Broilmaster® is a registered trademark of

Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220

Telephone 800-851-3153

P3, P4

Page 3

TABLE OFCONTENTS

CONGRATULATIONS!

You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your premium Broilmaster® gas grill.

Parts

 

Diagram ..............................................................................................................................

5

List ......................................................................................................................................

6

Grill Assembly ...............................................................................................................

7-11

Propane Gas Grills ......................................................................................................

12-14

Gas Conversion ...............................................................................................................

15

Natural Gas Grills .............................................................................................................

16

OperationPropane & Natural Grills ...........................................................................

17-18

Maintenance ........................................................................................................................

19

Troubleshooting...................................................................................................................

20

Notes ...................................................................................................................................

21

Warranty .........................................................................................................................

22-23

Your Broilmaster® Premium Gas Grill is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the grill’s control panel. For your convenience, complete this section for future reference when contacting your dealer.

Model No.

 

 

 

 

Dealer

 

 

 

 

 

 

 

 

 

 

Serial No.

 

 

 

 

Dealer Phone No.

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Type: Propane

 

Natural

 

Date of Purchase

 

Page 4

P3, P4

PARTSDIAGRAM

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at800-851-3153WWW.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.

P3, P4

Page 5

PREMIUM"P" SERIESPARTSLIST

KEY

 

P3BL

P3HG

P3GY

P4BL

P4HG

P4GY

NO.

PARTNAME

PARTNO.

PARTNO.

PARTNO.

PARTNO.

PARTNO.

PARTNO.

1

BRIDGEPIN

B057805

B057805

B057805

B057805

B057805

B057805

2

HINGEPIN

B057804

B057804

B057804

B057804

B057804

B057804

3

RETRACT-A-RACK

B072695

B072695

B072695

B072696

B072696

B072696

4

COOKINGGRID

B743100

B743100

B743100

B804687

B804687

B804687

5

BRIQUETTEBAG

B058122

B058122

B058122

B058122

B058122

B058122

6

GRIDLIFTERASSEMBLY

B064539

B064539

B064539

B064539

B064539

B064539

7

HOSE& LP REGULATOR

B069756

B069756

B069756

B069756

B069756

B069756

8

GRILLBODYBOTTOM

B076539

B100146

B100144

B076622

B100150

B100148

9

LIDSTOPKNOB

B100098

B100098

B100098

B100098

B100098

B100098

10

LIDSTOP

B076521

B076521

B076521

B076521

B076521

B076521

11

CONTROLVALVEASSEMBLY(LP)

B070501

B070501

B070501

B070501

B070501

B070501

11

CONTROLVALVEASSEMBLY(NAT)

B070502

B070502

B070502

B070502

B070502

B070502

11A

VALVE (LP)

B076790

B076790

B076790

B076790

B076790

B076790

11A

VALVE (NAT)

B076789

B076789

B076789

B076789

B076789

B076789

11B

MANIFOLD(LP)

B069002

B069002

B069002

B069002

B069002

B069002

11B

MANIFOLD(NAT)

B069003

B069003

B069003

B069003

B069003

B069003

11C

MOUNTINGPLATE

B064787

B064787

B064787

B064787

B064787

B064787

12

NATURALCAPORIFICE*

B056647

B056647

B056647

B056647

B056647

B056647

13

GRILLBODYTOP

B076538

B100147

B100145

B076621

B100151

B100149

14

HEATINDICATOR

B076625

B076625

B076625

B076625

B076625

B076625

15

HANDLESTAINLESS

B070282

B070282

B070282

B070486

B070486

B070486

16

FOAMGRIP

B073097

B073097

B073097

B073097

B073097

B073097

17

BRIQUETTERACK

B063066

B063066

B063066

B067449

B067449

B067449

18

BURNERASSEMBLY

B878531

B878531

B878531

B814801

B814801

B814801

19

COLLECTORBOXASSEMBLY

B072701

B072701

B072701

B072701

B072701

B072701

20

RADIATIONSHIELD

B063065

B063065

B063065

B063065

B063065

B063065

21

COLLECTORBOXSPACER

B069743

B069743

B069743

B069743

B069743

B069743

23

ELECTRONICIGNITOR

B072218

B072218

B072218

B072218

B072218

B072218

24

IGNITORGROUNDLUG

B069747

B069747

B069747

B069747

B069747

B069747

25

IGNITORGROUNDWIRE

B072684

B072684

B072684

B072684

B072684

B072684

26

CONTROLPANELASSEMBLY W/LABEL

B100152

B100152

B100152

B100153

B100153

B100153

-

CONTROLPANELLABEL(NOTSHOWN)

B072686

B072686

B072686

B072197

B072197

B072197

27

VALVEKNOB

B070084

B070084

B070084

B070084

B070084

B070084

28

KEPSNUT

B073967

B073967

B073967

B073967

B073967

B073967

29

SHELFPIN

B073963

B073963

B073963

B073963

B073963

B073963

30

CONVERSIONLABEL*

B100033

B100033

B100033

B100033

B100033

B100033

32

SPACER

B662325

B662325

B662325

B662325

B662325

B662325

33

9/32 I.D. X 5/8 O.D. FLAT WASHER

B076332

B076332

B076332

B076332

B076332

B076332

36

#10-24X 3/4 SCREW

B076522

B076522

B076522

B076522

B076522

B076522

37

3/8-16X 1 1/2 SCREW

B100117

B100117

B100117

B100117

B100117

B100117

38

3/8 STARWASHER

B100135

B100135

B100135

B100135

B100135

B100135

39

#10-24X 1 SCREW

B073978

B073978

B073978

B073978

B073978

B073978

40

STABILIZERARM**

B906180

B906180

B906180

B906180

B906180

B906180

41

STABILIZERBRACKET**

B905048

B905048

B905048

B905048

B905048

B905048

42

#10-24X 3/8 SCREW **

B100137

B100137

B100137

B100137

B100137

B100137

43

10-24WING NUT

B100125

B100125

B100125

B100125

B100125

B100125

 

 

 

 

 

 

 

 

*INCLUDED WITHPROPANEGRILLSONLY.

**BURNERSTABILIZERKIT IS INCLUDED WITH YOUR CART.

Page 6

P3, P4

GRILLASSEMBLY

Before You Begin

All Broilmaster grills require some assembly and installation. Follow all instructions unless noted to apply only to other specific models.

If you purchased an accessory with your Broilmaster, follow the instructions provided with the accessory for assembly and installation. If an instruction refers to a step that is not required for your grill model, please continue to the next step.

Each step of the installation is illustrated. In each illustration parts are identified with “Key” numbers. Key numbers appear in parenthesis after a part name is mentioned for the first time in the instructions and are labeled on the illustrations. You can reference each part by its key number on the Parts List if you need help in identifying a part.

Compare the parts found in the shipping container to the parts list provided. If any parts are missing contact your Broilmaster® dealer before beginning assembly.

CAUTION: FOR YOUR SAFETY

PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING, ASSEMBLY AND INSTALLATION.

Recommended Tools

These items are recommended for the assembly of your grill:

Phillips screwdriver

Adjustable wrench set

Socket set

Soapy water solution (to test for leaks)

Liquid soap (for foam grip)

Grill Mountings

Assemble your base option before assembling your Broilmaster® grill head.

Refer to the Broilmaster® Cart, Base, and Post instructions provided with each accessory for assembly, installation, and mounting procedures.

P3, P4

Page 7

GRILLASSEMBLY

Igniter Assembly

Slide the collector box spacer (21) and nut (provided on assembly) onto the collector box shaft and tighten. FIGURE 5.

Note: Peel protective film from control panel before installing igniter.

FIGURE5

Nut

FIGURE6

19

21

24

25

AA ALKALINE

-

BATTERY

 

 

+

GROUND SPARK

Battery Installation: Slide the spring onto the negative end of the battery. Drop the battery and spring into the igniter and replace the button.

Installing the Igniter

CAUTION: DO NOT CUT OR DAMAGE IGNITER WIRE.

Carefully thread the end of the igniter wire through the center hole in the grill bottom. Slide the ground lug (24) over the igniter wire and fasten with nut provided.

Attach one end of the ground wire (25) to the terminal on the rear of the electronic igniter. Attach the remaining end to the ground lug.

FIGURES5 AND6.

24

Burner Stabilizing Arm

(Portable Cart Models Only)

On the burner assembly (18) remove the rear screw, insert the burner stabilizing arm (40), and reinstall the screw as shown. FIGURE 7.

Note: Burner Stabilizing Arm, Burner Stabilizing Bracket, and Securing the Burner sections of this manual apply only to portable cart models ONLY. Hardware is packaged with your cart.

FIGURE7

Venturi

Tubes

40

18

Page 8

P3, P4

GRILLASSEMBLY

Burner Stabilizing Bracket

(Portable Cart Models Only)

Tip: Test the alignment of the burner stabilizing brackets before tightening the burner stabilizing bracket.

Install the burner stabilizing bracket (41) and fasten with the 10-24x 3/4 phillips screw and10-24wing nut.

FIGURE9

41

 

8

INSTALL THIS SIDE UP

FIGURE8

36

Radiation Shield

Place the radiation shield (20) in the grill bottom. FIGURE 9.

20

19

FIGURE10

Installing the Burner

Insert the burner assembly into the grill bottom with the venturi tubes facing the front of the grill. FIGURE10.

The gas jets from the control valve will be inside the ends of the venturi tubes when properly installed.

FIGURE11.

FIGURE11

Air

Shutter

Venturi

Shutter Set

11

Tube

 

Screw

 

 

 

P3, P4

Page 9

GRILLASSEMBLY

Securing the Burner

(Portable Cart Models Only)

Secure the burner by aligning the burner stabilizing bracket and the burner stabilizing arm and fastening with a screw (42) and a keps nut (28).

FIGURE12.

42

28

 

FIGURE13

Handle

For your added comfort a foam grip (16) has been provided. FIGURE 15.

Tip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place.

Fasten the stainless steel front handle (15) to the grill lid (13) with two #10-24x 1" screws (39).

FIGURE14.

39

FIGURE15

18

41

FIGURE12

Lid Stop

Attach the lid stop assembly to the grill bottom as shown. FIGURE 13.

32

28

 

33

36

FIGURE14

13

14

15

16

39

Page 10

P3, P4