Broilmaster DPSBSS-1 User Manual

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SideBurnerOwnersManual-1

Model DPSBSS-1

(Natural orPropane)

For use withBroilmaster® PremiumGasGrills

RetainOwnersManual forFutureReference.

B100539-2-0610

Page 1

THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY

IMPORTANT

This manual should be read thoroughly by the person installing the side burner and all persons who will use and maintain the side burner. The installer should be sure the manual is left in the possession of the user. The user should retain this manual for future reference when using or cleaning the side burner and to properly identify any repair parts that may be required.

WARNING

Reference this manual for proper installation and maintenance instructions. Improper instal- lation, adjustment, alteration, service or maintenance can cause personal injury or property damage. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

CAUTION: FOR YOUR SAFETY

IF YOU SMELL GAS: 1. Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open the grill lid.

4.If odor continues, immediately call your gas supplier or fire

department.

5. Do not touch electrical switches.

CAUTION: FOR YOUR SAFETY

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2. AnLP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

CAUTION:

Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking, assembly and the installation.

WARNING

BroilmasterSideBurners equipped for propane gas mustONLY use propane cylinders equipped with anOverfillProtectionDevice(OPD). Use only a reputable propane dealer when exchanging or filling cylinders. An overfilled or improperly filled propane cylinder can be dangerous.

Page 2

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TABLE OFCONTENTS

Congratulations!

You have chosen the finest side burner for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your premium Broilmaster® gas side burner.

Parts Diagram ..............................................................................................................................

4

Parts List.......................................................................................................................................

5

Side Burner Assembly ...............................................................................................................

6-7

Propane Gas Connection.........................................................................................................

8-10

Natural Gas Connection.........................................................................................................

11-12

Operation and Maintenance........................................................................................................

13

Gas Leaks .................................................................................................................................

13

Operation ...................................................................................................................................

13

Notes.........................................................................................................................................

14-15

Your Broilmaster® Side Burner is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the Side Burner. The grill’s model number, serial number, and gas type must also be provided when contacting your Broilmaster® dealer. For your convenience, complete this section for future reference when contacting your dealer.

Grill Information

 

 

 

 

 

 

 

Model No.

 

 

 

 

 

Dealer

 

Serial No.

 

 

 

 

Dealer Phone No.

 

Gas Type: Propane

 

Natural

 

Date of Purchase

 

Side Burner Information

 

 

 

 

 

Model No.

 

DPSBSS-1

Dealer

 

Serial No.

 

 

 

 

Dealer Phone No.

 

Gas Type: Propane

 

Natural

 

Date of Purchase

 

B100539-2-0610

Page 3

PartsDiagram

SideBurnerExplodedView

Page 4

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PartsList

4

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at800-851-3153www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model number of your Side Burner, Part Name, Part Number, and Quantity of parts needed.

Key No.

Part Name

Qty.

Part Number

1

Handle

1

B059229

2

Side Burner Lid

1

B076984

3

Bumper

2

B100103

4

Screw No. 10 X 3/8 Phillips

2

B053779

5

Control Panel Label

1

B072698

6

Burner Cap

1

B100535

7

Orifice (LP) .91mm

1

B100536

7

Orifice (NAT) 1.73mm

1

B073270

8

Screw M4 X 0.7 X 16mm Self Tapping

2

B100531

9

Burner Head

1

B100534

10

Burner Orifice Holder Assembly (Includes #7)

1

B100533

11

Valve Knob

1

B070084

12

Screw No. 10-24X 3/8 Phillips

2

B100130

13

Electric Ignitor

1

B072218

14

Valve

1

B070483

15

Ignitor WIre

2

B072684

16

Manifold Tubing

1

B070108

17

Tee Fitting

1

B070323

18

Side Burner S/S Flex Line 10"

1

B100228

19

Side Burner S/S Flex Line 34"

1

 

R6305

20

Wing Nut No. 10-24

1

B100125

21

Flat Washer 9/32

1

B100136

22

Ignitor Ground Lug

1

B069747

23

Tie-DownBracket

1

B070081

24

Handle Shelf Bracket

1

B073100

25

Screw 1/4-20X 3/4 Phillips Truss Screw

1

B072217

26

Side Burner Body Assembly (Includes 5, 26a & 26b)

1

B100934

26a

Side Burner Body

1

 

 

 

 

 

 

26b

Mounting Plate

1

 

 

 

 

 

 

27

Cooking Grid

1

B070100

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Page 5

SIDEBURNERASSEMBLY

Instructions

All Broilmaster® side burners require some assembly and installation. Certain instructions may not apply to your model of side burner. This side burner requires the same gas type (natural or liquid propane) as your Broilmaster® gas grill. Your side burner is factory equipped for LP gas. Natural gas conversion instructions are located in the Natural Gas section of this manual.

Please locate and follow in listed order only the instructions for assembly and installation of the correct gas type. Skip any sections that do not pertain to the side burner model you have purchased.

PreAssembly

Every assembly and installation instruction includes detailed illustrations to aid in assembly.

Compare the materials found in the shipping container to the parts list provided. Every effort has been made to ensure the correct parts have been provided. In the event of an error, please contact your local Broilmaster® dealer regarding the replacement of missing parts.

The following items are needed for the assembly of your side burner:

Phillips screwdriver

Two adjustable wrenches

Soapy water solution (to test for leaks)

Grill Pull Handle

Attach the pull handle to the right side of the grill as illustrated in Figure 1. Place two bolts into holes in pull handle and through holes on right sides of grill bottom. Fasten each bolt with a washer, lock washer and nut.

Figure1

Igniter Assembly

Attach one end of the igniter wire (15) to the open terminal on the back of the electronic igniter.

Install AAAlkaline battery

Figure2

Igniter Wire (15)

Electronic

Igniter (13)

Burner (10)

AA Alkaline

Battery

Positioning Side Burner

Slide side burner right side up onto right grill pull handle.

Attach with one 1/4-20x 3/4 screw (25). Figure 3.

Figure3

25

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SIDEBURNERASSEMBLY

Mounting Side Burner

Insert the notched end of the tie-downbracket (23) into the slot on the mounting plate (26b). Push the other end of thetie-downbracket onto the screw. Fasten with an igniter ground lug (22), a washer (21) and wing nut (20). Figure 4.

Figure4

20

 

21

Tie-Down

22

 

Bracket (23)

 

Mounting

Plate (26b)

Attach the igniter ground wire (15) onto the igniter ground lug (22) terminal. Figure 5.

Figure5

Igniter

Ground Wire (15)

22

Lid Handle

Attach the lid handle (1) to the side burner lid (2) using two phillips head self-tappingscrews (4). Figure 6.

Handle (1)

Figure6

Lid (2)

Cooking Grid

Position the cooking grid (27) over the burner as shown

by Figure 7.

Figure7

Cooking Grid (27)

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Page 7

PROPANEGASConnection

Side Burner Location

Your grill and side burner have been designed for outdoor use ONLY.

This side burner mounts on the right side of a Broilmaster® gas grill and cannot be used with another grill or for any other purpose.

You should never install or operate your grill and side burner in any building, garage, or other enclosed

area.

For your safety, the grill and side burner should not be installed or operated under any combustible materials, such as carports, covered porches, awnings, or overhangs.

Never install or use your grill and side burner in or on any recreational vehicle or boat.

CAUTION: The installation and operation of this grill and side burner at clearances less than speci- fied below may cause a fire, property damage, or personal injury.

A minimum clearance of sixteen (16") inches is required from all sides of the side burner to any combustible material. Refer to the grill’s Owner’s Manual for specific grill clearances.

Examples of combustible materials are patio furniture, fences, or the wall of your home.

The area surrounding the grill and side burner should be clear to ensure proper ventilation. Do not obstruct the flow of combustion and ventilation air in any way. The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris.

Gas Type

Your Broilmaster® side burner is factory equipped for LP gas. Natural gas conversion instructions are located in the Natural Gas section of this manual. Never use liquid propane gas with a grill designed for natural gas, or natural gas with a grill designed for liquid propane gas. The type gas required for your grill can be determined from its product identification label. Questions regarding different types of gases should be directed to your gas supplier.

Cylinder Requirements

Your Broilmaster® Premium Gas Grill requires a standard twenty (20) pound propane gas cylinder.

The propane gas cylinder used must be:

1.constructed and marked in accordance with the specifications for LP gas cylinder of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339,Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods; and

Commission as applicable.

2.provided with a listed overfilling protection device (OPD).

3.provided with a listed safety device having direct access with the vapor space of the cylinder and the cylinder supply system must be arranged for vapor removal.

4.provided with a shutoff valve terminating in a valve outlet as specified in the Standard for Compressed Gas Cylinder Outlet and Inlet Connections, ANSICGA-V-1.

5.provided with a plug to effectively seal off the cylinder outlet when the cylinder is being stored or transported.

6.provided with a collar to protect the cylinder valve.

Portable grills with side burners should be level and positioned away from direct wind prior to each use.

WARNING: Do not install or operate this grill and side burner where gasoline or other flammable materials are used or stored. Failure to comply with this warning could result in explosion or fire causing property damage or personal injury.

Caution: Do not use a propane gas cylinder which has a capacity greater than twenty(20) pounds with this grill and side burner.

Page 8

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PROPANEGASConnection

Propane Cylinder Safety

Liquid propane gas has a long history of safe use when the safety precautions provided in this manual are followed.

Failure to follow these safety precautions could result in a fire or explosion causing property dam- age or personal injury.

Propane gas cylinders should always be handled, stored, and transported with extreme caution in a secured upright position.

Never attempt to use or repair a propane gas cylinder that has been damaged. Never attempt to use or repair a cylinder with a faulty or damaged valve outlet. A cylinder that has been dropped, dented, or otherwise damaged must be replaced.

A propane gas cylinder should never be transported in the passenger area of a vehicle.

Keep cylinders out of direct sunlight and never apply any other source of direct heat to them.

When refilling your cylinder, always insist on a reputable, qualified gas dealer. Your propane gas cylinder is filled by weight, and should never exceed eighty (80%) percent of its weight limit. If the cylinder is not completely empty, the gas dealer must make necessary adjustments to ensure it is not overfilled. Never use an overfilled Propane gas cylinder.

Cylinder Storage

Your grill must be stored outdoors in a well ventilated area if the cylinder is attached to it.

Disconnected cylinders must have a threaded valve plug tightly installed and must not be stored in any building, garage, or other area.

Flammable materials (gasoline, grill covers, etc.) must not be stored in the cylinder enclosure.

Always store propane cylinders in a secured upright position, out of the reach of children.

Connection Requirements

Caution: Never use liquid propane gas in a grill designed for natural gas, or natural gas in a grill designed for liquid propane gas. Questions regard- ing different types of gases should be directed to your local gas company.

Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1. In Canada, installation shall be in accordance with CAN/CGA-B149.2Propane Installation Code, orCAN/CGA-B149.1Natural Gas Installation Code, and local codes where applicable. Consult your local gas company or Propane gas dealer for code regulations and recommended procedures.

Warning: Broilmaster® GasGrills andSideBurn-

ers require liquid propane cylinders equipped with an OverfillProtectionDevice(OPD). An over-

filled or improperly filled propane cylinder can be dangerous.

Always use the pressure regulator and hose assembly supplied with your propane gas grill.

Note: Not all valve and cylinder combinations are compatible. Check warning tag on valve and cylinder as well as external fitting threads.

All Broilmaster® pressure regulators and hose assemblies require propane cylinders with aType 1 connection device as illustrated by Figure 8.

Figure8

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Page 9

PROPANEGASConnection

Pressure Regulator and Hose Assembly

The pressure regulator has an outlet pressure of not more than eleven (11") inches water column. It must be connected to the propane gas cylinder’s female valve outlet before the grill and side burner can be operated.

Caution: Operation of a propane gas grill and side burner without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or explosion, resulting in property damage or personal injury.

The pressure regulator’s fitting must remain clean and free of nicks and scratches. Adirty, nicked or scratched fitting can cause a gas leak, resulting in an explosion or fire. Use only genuine Broilmaster® replacement parts unless otherwise specified by the manufacturer.

Installing "Tee" Connector

If your grill is equipped with a factory installed gas "tee" behind the grill’s control panel, please skip to the next section.

Turn OFF the gas valve at the propane cylinder.

Disconnect the regulator and hose assembly from the cylinder. Disconnect hose from the gas valve located under the grill’s control panel. Figure 9.

Figure9

Grill Gas Valve

Hose Assembly

Attach one end of the 10" S/S flex line (18) to the end of the grill’s gas valve. Attach the other end of the S/S flex line to the brass "tee" (17). Figure 10.

Note: Grills manufactured prior to1999 may require the alternate"tee" connector.

Connecting to Propane Gas

Attach one end of the 34" S/S flex line (19) to the end of the side burner valve (14). Attach the remaining end of the hose to the "tee" (17) and use two wrenches to tighten the S/S flex line connections. One wrench should be used to turn the S/S flex line connector while the "tee" or valve is held with the second wrench. Fig-

ure 11.

"Tee" (17) 34" S/S flex line (19) 14

Figure11

For old Broilmaster grill, this alternate tee fitting kit must be ordered.

Attach the regulator and hose assembly to the brass tee" (17). Reconnect the assembly to the cylinder. Use two adjustable wrenches to hold and tighten the joint between the hose and "tee". Figure 12.

17

Figure12

 

Figure10

10" S/S flex line (18)

Grill Gas Valve

"Tee" (17)

Page 10

B100539-2-0610