Broilmaster D3-1 User Manual

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DELUXE"D" GASGRILL

OWNERSMANUAL

OPTIONALACCESSORIESSHOWN

D3-1AND D4-1MODELS

B100691-0-0103

B100691-0-0103

Page 1

IMPORTANT

THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED.

WARNING

REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER,

SERVICE AGENCY OR THE GAS SUPPLIER.

CAUTION: FOR YOUR SAFETY

IF YOU SMELL GAS: 1. SHUT OFF GAS TO THE APPLIANCE.

2.EXTINGUISH ANY OPEN FLAME.

3.OPEN THE GRILL LID.

4.IF ODOR CONTINUES, IMMEDIATELY CALL YOUR GAS SUPPLIER OR

FIRE DEPARTMENT.

5. DO NOT TOUCH ELECTRICAL SWITCHES.

CAUTION: FOR YOUR SAFETY

1. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

2. ANLP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

CAUTION:

PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING, ASSEMBLY AND INSTALLATION.

WARNING

BROILMASTER® GASGRILLS MUSTONLY USE PROPANE CYLINDERS EQUIPPED WITH ANOVERFILL

PROTECTIONDEVICE(OPD). USE ONLY A REPUTABLE PROPANE DEALER WHEN EXCHANGING OR FILLING CYLINDERS. AN OVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS.

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B100691-0-0103

Congratulations!

Welcome to the beauty, durability, and prestige of a DELUXE GAS GRILL by BROILMASTER® . Withaward-winningexcellence built into every feature and durability that surpasses other Deluxe gas grills, BROILMASTER has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years.

At Broilmaster, we continually strive to enhance the performance and quality of our products for your grilling enjoyment. Every effort will be made to ensure that Broilmaster continues to be your choice as the Deluxe grill of the future.

Whether you are at the lake or in the privacy of your own backyard, the BROILMASTER® DELUXE GAS GRILL performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure.

Thank You!

Broilmaster® is a registered trademark of

Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220

Telephone 800-851-3153

B100691-0-0103

Page 3

TABLE OFCONTENTS

 

CONGRATULATIONS!

 

You have chosen the finest grill for your outdoor cooking pleasure. Please take time to

read this entire manual before assembling your Deluxe Broilmaster®

gas grill.

Hardware Package.............................................................................................................

5

Parts Diagram ....................................................................................................................

5

List ......................................................................................................................................

6

Grill Assembly ...............................................................................................................

7-11

Propane Gas Grills ......................................................................................................

12-14

Gas Conversion ...............................................................................................................

15

Natural Gas Grills .............................................................................................................

16

OperationPropane & Natural Grills ...........................................................................

17-18

Maintenance ........................................................................................................................

19

Troubleshooting...................................................................................................................

20

Notes ...................................................................................................................................

21

Warranty .........................................................................................................................

22-23

Your Broilmaster® Deluxe Gas Grill is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the grill’s control panel. For your convenience, complete this section for future reference when contacting your dealer.

Model No.

 

 

 

 

Dealer

 

 

 

 

 

 

 

 

 

 

Serial No.

 

 

 

 

Dealer Phone No.

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Type: Propane

 

Natural

 

Date of Purchase

 

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Hardware Package

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Page 5

PARTSDIAGRAM

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at800-851-3153WWW.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.

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DELUXE"D" SERIESPARTSLIST

Index

Part Description

D3BL-1

D4BL-1

 

 

 

 

1

Grill Body Top (with Heat Indicator, Hinge and Bridge Pins)

B100453

B073286

 

 

 

 

1

Grill Body Top (casting only)

B100456

B076621

 

 

 

 

2

Heat Indicator (stainless)

B076625

B076625

 

 

 

 

3

Lid Handle (painted)

B100601

B100601

 

 

 

 

4

Foam Grip

B073097

B073097

 

 

 

 

5

Retract-A-Rack(chrome)

B100594

B060757

 

 

 

 

6

Cooking Grid (set of 3)

DPP11

DPP12

 

 

 

 

6

Cooking Grid (single)

B100468

B100497

 

 

 

 

7

Briquette Bag

B058122

B058122

 

 

 

 

8

Briquette Rack

B063066

B067449

 

 

 

 

9

Burner Assembly

DPP101

DPP102

 

 

 

 

10

Radiation Shield (Heat & Wind Deflector)

DPP6SS

DPP6SS

 

 

 

 

11

Bridge Pin

B057805

B057805

 

 

 

 

12

Hinge Pin

B057804

B057804

 

 

 

 

13

Collector Box

B100446

B100446

 

 

 

 

14

Collector Box Spacer

B069743

B069743

 

 

 

 

15

Ignitor Grounding Lug

B069747

B069747

 

 

 

 

16

Ignitor Ground Wire

B072684

B072684

 

 

 

 

17

Hose & LPG Regulator

B069756

B069756

 

 

 

 

18

Valve Knob - Black

B070084

B070084

 

 

 

 

19

Control Panel Shield

B100730

B100731

 

 

 

 

20

Control Panel Assembly (with label)

B100753

B100754

 

 

 

 

20

Control Panel Label (not shown)

B072686

B072197

 

 

 

 

21

Shelf Pin

B073963

B073963

 

 

 

 

22

Valve - LPG

B076790

B076790

 

 

 

 

22

Valve - NAT

B076789

B076789

 

 

 

 

23

Electronic Ignitor

B072218

B072218

 

 

 

 

24

Grill Body Bottom (with Hinge and Bridge Pins)

B100460

B073287

 

 

 

 

24

Grill Body Bottom (casting only)

B100463

B076622

 

 

 

 

25

Manifold - LPG (includes orifice)

B069002

B069002

 

 

 

 

25

Manifold - NAT (includes orifice)

B069003

B069003

 

 

 

 

26

Manifold Mounting Plate

B100517

B100517

 

 

 

 

27

Orifice - LPG (#55 drill)

B056649

B056649

 

 

 

 

27

Orifice - NAT (#48 drill)

B056647

B056647

 

 

 

 

28

Hardware Package - LPG (not shown)

B100544

B100544

 

 

 

 

28

Hardware Package - NAT (not shown)

B100543

B100543

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Page 7

GRILLASSEMBLY

Before You Begin

All Broilmaster grills require some assembly and installation. Follow all instructions unless noted to apply only to other specific models.

If you purchased an accessory with your Broilmaster, follow the instructions provided with the accessory for assembly and installation. If an instruction refers to a step that is not required for your grill model, please continue to the next step.

Each step of the installation is illustrated. In each illustration parts are identified with “Key” numbers. Key numbers appear in parenthesis after a part name is mentioned for the first time in the instructions and are labeled on the illustrations. You can reference each part by its key number on the Parts List if you need help in identifying a part.

Compare the parts found in the shipping container to the parts list provided. If any parts are missing contact your Broilmaster® dealer before beginning assembly.

CAUTION: FOR YOUR SAFETY

PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING, ASSEMBLY AND INSTALLATION.

Recommended Tools

These items are recommended for the assembly of your grill:

Phillips screwdriver

Adjustable wrench set

Socket set

Soapy water solution (to test for leaks)

Liquid soap (for foam grip)

Grill Mountings

Assemble your base option before assembling your Broilmaster® grill head.

Refer to the Broilmaster® Cart, Base, and Post instructions provided with each accessory for assembly, installation, and mounting procedures.

Page 8

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GRILLASSEMBLY

Ignitor Assembly

Slide the collector box spacer (26) and nut

(provided on assembly) onto the collector box shaft and tighten. FIGURE 1.

Note: Peel protective film from control panel label before installing ignitor.

FIGURE1

Nut

FIGURE2

27

26

25

24

Installing the Ignitor

CAUTION: DO NOT CUT OR DAMAGE IGNITOR

WIRE.

Carefully thread the end of the ignitor wire through the center hole in the grill bottom. Slide the ground lug (25) over the ignitor wire and fasten with nut provided.

Attach one end of the ground wire (24) to the terminal on the rear of the electronic ignitor. Attach the remaining end to the ground lug.

FIGURES1 AND2.

Attach ignitor wire to the spark terminal on the rear of the electronic ignitor.

2524

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GRILLASSEMBLY

FIGURE3

Radiation Shield

Place the radiation shield (10) in the grill bottom (22). FIGURE 3.

22

Installing the Burner

Insert the burner assembly (9) into the grill bottom (22) with the venturi tubes facing the front of the grill.

FIGURE4.

 

 

The gas jets from the control valve will be inside the

 

 

ends of the venturi tubes when properly installed.

 

10

Attach venturi to manifold mounting bracket (15)

27

with 2-8x 3/4 Phillips screws. FIGURE 5.

 

FIGURE5

FIGURE4

9

22

15

AIR

SHUTTER

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