Broilmaster BP48-1 User Manual

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BP48-1AND SSP48-1IN-GROUND POST

INSTALLATIONINSTRUCTIONS

WARNING: THISIN-GROUNDPOST IS NOT DESIGNED FOR USE WITH ANLP GAS CYLINDER.

WARNING: SEE YOUR GRILL OWNERS MANUAL FOR PROPER LOCATION, MINIMUM CLEARANCES, AND OTHER IMPORTANT SAFETY INFORMATION BEFORE PROCEEDING WITH INSTALLATION OF THISIN-GROUNDPOST.

VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN THISPOST BEFORE BEGINNING INSTALLATION.

CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES. WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.

KEEPTHISOWNERSMANUALFORFUTUREREFERENCE.

EMPIRECOMFORTSYSTEMS, INC. • 918 FREEBURGAVE.

• BELLEVILLE, IL 62220

B101074-0-1006

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THIS GAS ACCESSORY IS DESIGNED FOR OUTDOOR USE ONLY

IMPORTANT

THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL MOUNTING AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL MOUNTING. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL MOUNTING AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED.

WARNING

REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER INSTAL- LATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

CAUTION:

THE GRILL AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF1/2 PSIG.

CAUTION:

THE GRILL MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL

SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

CAUTION:

PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING, ASSEMBLY AND THE INSTALLATION.

WARNING

DO NOT SUPPLYLP GAS TO A GRILL DESIGNED FOR NATURAL GAS NOR NATURAL GAS TO A GRILL DESIGNED FORLP GAS.

NOTICE

ASSEMBLEIN-GROUNDPOST BEFORE ASSEMBLING GRILL.

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TABLE OFCONTENTS

CONGRATULATIONS!

You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your premium Broilmaster® accessory.

Important Information.............................................................................................................................

4

In-GroundPost Parts List & Exploded View.......................................................................................

5

In-GroundPost Installation..............................................................................................................

6-8

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IMPORTANTINFORMATION

Grill Location

Broilmaster Premium Gas Grills are designed for outdoor use ONLY.

These mounting accessories are designed for use with Broilmaster gas grills and must not be used with any other grill or for any other purpose.

Never install or operate your grill in any building, garage, or other enclosed area.

For your safety, the grill should not be installed or operated under any combustible materials, such as carports, covered porches, awnings, or overhangs.

Never install or use your grill in or on any recreational vehicle or boat.

CAUTION: THE INSTALLATION AND OPERATION OF THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF FIRE, PROPERTY DAMAGE, OR PERSONAL INJURY.

Aminimum clearance of sixteen (16") inches is required from all sides of the grill to any combustible material.

A minimum clearance of eighteen (18") inches is required from the back of the grill to any combustible material.

Examples of combustible materials are patio furniture, fences, or the wall of your home.

The area surrounding the grill should be clear to ensure proper ventilation. Do not obstruct the flow of combustion and ventilation air in any way. The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris.

WARNING: DO NOT INSTALL OR OPERATE A GAS GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STORED. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY.

Gas Types

Never use liquid propane gas with a grill designed for natural gas, or natural gas with a grill designed for liquid propane gas. The type of gas required for your grill is defined on its product identification label. Questions regarding different types of gases should be directed to your gas supplier.

Cleaning

The exterior of your post may be cleaned with hot water and mild detergent as needed.

Touch-uppaint is available through your Broilmaster dealer.

Stainless steel surfaces may be cleaned with a sprayon stainless steel cleaner available at most hardware stores.

Important: Donotuseharshorabrasivecleaners! Your post has a highly polished surface and may be easily scratched.

PERIODICINSPECTION ANDMAINTE-

NANCE

Periodicinspectionsandmaintenanceareessential. All Broilmaster Gas Grill products or mechanical devices eventually begin to wear due to environment, contaminants, corrosion or aging. Inspect all components at least twice per year and replace any that show wear.

If any parts are damaged or missing, you may order partsfromyourlocalBroilmasterdealer. Pleasereferto the Parts Diagram and Parts List section of this manual for more detailed information.

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IN-GROUNDPOSTPARTSLIST& EXPLODEDVIEW

All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153.To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity

of parts needed.

Key Number

Part Name

Quantity

BP48 Part Number

SSP48 Part Number

1

9/32 I.D. x 5/8 O.D. Flat Washer

5

B100136

B100136

2

1/4 Lock Washer

8

B100139

B100139

3

1/4-20Hex Nut

8

B100120

B100120

4

1/4-20x 1 3/4" Eyebolt

4

B100118

B100118

5

1/4-20x 3/4" Bolt

4

B100115

B063096

6

Control Housing

1

B101076

B101060

7

48" Post

1

B825615

B064573

8

Grease Cup Bracket Assembly

1

B100545

B100545

NS

Stainless Steel Flex Tube Assembly

1

B076519

B076519

NS

#8 x 1/2" Phillips Truss Screw

2

B100132

N/A

NS

Fastener Panel - Plastic

2

N/A

B068182

NS

Male Flare Fitting

1

B100100

B100100

NS

#10-24Wing Nut

2

B100125

B100125

NS

#10-24x 3/4" Bolt

1

B100128

B100128

NS

Grease Cup

1

B100526

B100526

4

1

2

3

 

5

REMOVE PROTECTIVE COATING FROM STAIN-

 

 

 

6

 

 

 

LESS STEEL PARTS STARTING AT POP RIVETS AND

 

 

 

 

VERIFY THAT ALL PARTS LISTED IN THE EXPLODED

 

 

 

 

VIEW ON THIS PAGE HAVE BEEN INCLUDED BE-

 

 

 

 

FORE BEGINNING THIS INSTALLATION.

 

 

 

8

CAUTION: USE CAUTION WHEN HANDLING PARTS,

 

 

 

 

AS THEY MAY CONTAIN SHARP EDGES.

7

 

 

 

WORK GLOVES ARE RECOMMENDED TO

 

 

 

 

PREVENT INJURY.

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IN-GROUNDPOSTINSTALLATION

The BP48 and SSP48 In-GroundPosts are only for use with Broilmaster Gas Grills. Before proceeding with installation read your Owner’s Manual for the proper location and minimum clearances to combustible materials for your grill andin-groundpost.

Verify that all parts listed in the exploded view of this product have been included before beginning this installation.

Recommended Tools:

Two adjustable wrenches or a socket set

A medium Phillips screwdriver

Pipe thread sealer or Teflon tape (for gas connections)

Soapy water solution (to test for leaks)

1

Dig a hole approximately 12" in diameter and 24" in depth at the desired grill location.

Note: “Normal Installation” height is achieved when the top of the 48" post (7) is 25 1/4" above ground. This height provides a cooking surface height of 34 1/2" above ground when grids are placed in the high level position.

Carefully lower the in-groundpost into the hole using the following guidelines:

The rectangular cut-outis located near the TOP of the post and should be above ground after installation. Figure 1.

The rectangular cut-outmust face in the SAME direction as the front of the grill.

Hole depth and post measurements should be checked to ensure desired height.

Note: Make any adjustments at this time.

Prepare concrete or a standard pre-mixaccording to the manufacturer’s package directions.

Position the 48" post in the center of the hole. A level shouldbeusedwhenaligningtheposttoachieveprecise vertical alignment. Hold the post in place while pouring the concrete mixture into the hole around the post.

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CAUTION: THE CONCRETE MIXTURE MUSTNOT COVER THE GAS SUPPLY ENTRY HOLE ON THE POST. THE GAS SUPPLY ENTRY HOLE(2" DIAMETER HOLE) IS LOCATED18 3/4" FROM THE BOTTOM OF THE POST.

Make a final alignment check with the level, and adjust as needed. Allow concrete to set (usually 24 hours).

FIGURE1

2

After the concrete has set, insert the stainless steel flex tube assembly in the post. Figure 2.

Note: Do not attempt to cut or alter the stainless steel flex tube assembly in any way.

25-1/4"

GAS SUPPLY

PIPING SYSTEM

FIGURE2

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IN-GROUNDPOSTINSTALLATION

3

Insert a 1/4 - 20 x 3/4" bolt (5) through one of the four holes in the top of the post. Fasten a 1/4 - 20 1 3/4 eyebolt (4), 9/32 ID x 5/8 OD flat washer (1), 1/4 lock washer (2), and 1/4 - 20 hex nut (3) to the 1/4 - 20 x 3/4 bolt (5) inside the post. Repeat this process for the three remaining holes. Figure 3.

Place the grill bottom on top of the post with the four eyebolts protruding through the holes located on the grill bottom.

Secure the grill bottom to the post by placing a 1/4 lock washer and 1/4 - 20 hex nut onto each of the four eyebolts. Figure 3.

The grill and its individual shutoff valves must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG. The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valves during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.

WARNING: DO NOT SUPPLYLP GAS TO A GRILL DESIGNED

FOR NATURAL GAS OR NATURAL GAS TO A GRILL DESIGNED FOR

LP GAS.

Gas leak tests should be completed as directed in the grill Owner’s Manual.

Completely fill remaining hole with soil.

5

Attach the control housing (6) using two #8 x 1/2" Phillips Truss Screws or two Plastic Panel Fasteners as shown in Figure 4.

FIGURE3

4

Arrange with your local gas company or licensed contractor to have a gas supply line connected to the inlet ofthestainlesssteelflextubeassembly.Thegassupply must have a shutoff valve inside the wall and must be shutoff when the grill is not in use.

Use pipe thread sealant or Teflon tape at the threads

 

of each connection being careful to not allow any of

 

these materials into the flare seat. Test for gas leaks

FIGURE4

as directed by the grill’s Owners Manual.

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IN-GROUNDPOSTINSTALLATION

6

Attachthegreasecupbracketassembly(8)tothebottom ofthegrillcastingandfastenwith10-24x3/4"bolt,9/32ID x 5/8 OD washer, and#10-24wing nut. Figure 5.

Use only the supplied grease cup or noncombustible containers for the grease cup (aluminum or tin cans). DO NOT use combustible containers such as paper or Styrofoam cups.

FIGURE5

7

Continue assembly as directed by the Owner’s Manual packaged with the grill head.

BROILMASTER®

Is a registered trademark of Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220 Phone: 1-800-851-3153FAX:1-800-443-8648

VISIT OUR WEB SITE AT WWW.broilmaster.com

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