Broilmaster BHA-1 User Manual

Size:
1.98 Mb
Download

Built-InKitOwnersManual

BHA-1,BHAX-1,BBA-1,BSA-1,BDA-1and BRB-1Kits

OutdoorGrillMountings

For use withP3, R3, H3 orT3 SeriesBroilmasterPremiumGas

Grills

INSTRUCTIONS MUST BE LEFT WITH THE OWNER FOR FUTURE REFERENCE AFTER INSTALLATION.

RetainOwnersManual forFutureReference.

Note: UL Certification extends only to the product, NOT the installation of the product.

GAS-FIRED

Page 1

THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

IMPORTANT

We advise you to carefully read and follow the instructions in thisOwnersManual before installing or using your newBroilmaster® Built-InKit. When installed and used as recommended, yourbuilt-inkit will offer years of cooking satisfaction. The installer should present you with this manual. Please retain it for future reference.

WARNING

Reference this manual for proper installation and maintenance instructions. Improper installation, adjustment, alteration, service or maintenance can cause personal injury or property damage. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

FOR YOUR SAFETY

IF YOU SMELL GAS:

1.Shut off gas to the appliance.

2.Extinguish any open flame.

3.Open the grill lid.

4.If odor continues, immediately call your gas supplier or fire department.

5.Do not touch electrical switches.

FOR YOUR SAFETY

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2. AnLP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

FOR YOUR SAFETY

Be careful when handling parts during assembly and use as they may contain sharp edges. Work gloves are highly recommended to help prevent possible injury.

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster® Customer Service at800-851-3153• WWW.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model number of your Single Door, Part Name, Part Number, and Quantity of parts needed.

Page 2

B101502-1-0311

Table ofContents

Congratulations!

You have chosen the finest Built-InKit for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your premium BroilmasterBuilt-InKit.

Location, Connections, and Safety.

...............................................................................................

3 - 4

Enclosure Construction Guidelines.....................................................................................................

 

5

BHA & BHAX Grill Surround.........................................................................................................

6

- 10

BBA Tank Caddy........................................................................................................................

11

- 14

BSA Side Burner Surround........................................................................................................

15

- 17

BDA Single Door........................................................................................................................

18

- 21

BRB Vent Register Kit................................................................................................................

22

- 23

Warranty............................................................................................................................................

 

24

Your Broilmaster® accessory is identified by model number, serial number, and gas type. This information is provided on a product identification label located on the accessory. The grill’s model number, serial number, and gas type must also be provided when contacting your Broilmaster® dealer. For your convenience, complete this section for future reference when contacting your dealer.

Model No.

 

 

 

 

Dealer

 

 

 

Serial No.

 

 

 

 

Dealer Phone No.

 

 

 

 

 

 

Gas Type: Propane

 

Natural

 

 

Date of Purchase

 

B101502-1-0311

Page 3

Location, Connections, andSafety

Built-InKit Location

Built-InKits are designed for outdoor use ONLY.

This Built-InKit is designed for use with all P3 and T3 Model Broilmaster® gas grills and cannot be used with any other grill or in any other capacity.

Never install or operate your Built-InKit in any building, garage, or other enclosed area.

For your safety, the Built-InKit should not be installed or operatedunderanycombustiblematerials,suchascarports, covered porches, awnings, or overhangs.

Never install or use your Built-InKit in or on any recreational vehicle or boat.

CAUTION: THE INSTALLATION AND OPERATION OF THIS BUILT-INKIT AT CLEARANCES LESS THAN

SPECIFIEDBELOWMAYLEADTOTHEPOSSIBILITYOF

FIRE, PROPERTY DAMAGE, OR PERSONAL INJURY.

A minimum clearance of twenty-four(24”) inches is required from all sides of the island to any combustible material.

Examples of combustible materials are patio furniture, fences, or the outside of your home.

Theareasurroundingthebuilt-inkitshouldbecleartoensureproper ventilation. Do not obstruct the flow of combustion and ventilation air in any way. The ventilation openings on the enclosure must also remain free and clear of debris.

WARNING: DO NOT INSTALL OR OPERATE THIS BUILTIN KIT WHERE GASOLINE OR OTHER FLAMMABLE

MATERIALS ARE USED OR STORED. FAILURE TO

COMPLY WITH THIS WARNING COULD RESULT IN

EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY.

CAUTION: THE GRILL AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY SYSTEM PRESSURE TESTING AT TEST PRESSURES IN EXCESS OF 1/2 PSIG.

Checking for Gas Leaks

CAUTION: DO NOT USE AN OPEN FLAME TO CHECK

FOR LEAKS. CHECKING FOR LEAKS WITH AN

OPEN FLAME MAY LEAD TO A FIRE OR EXPLOSION, RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY.

Using the following steps, check for gas leaks during initial use and each time your Broilmaster® gas grill or side burner is connected to gas or is connected to a cylinder that has not been used recently

1.Using dish washing detergent and water, make a soapy solution.

2.Turn OFF the knob on both the grill and side burner’s control panel.

3.Turn ON the gas at the supply. A hissing sound indicates a leak. Turn OFF the gas and repair all leaks.

4.If no hissing occurs, apply the soapy solution to all gas connections.

5.Look for bubbles. Bubbles indicate a leak.

6.If there are bubbles, turn OFF the gas and repair all leaks.

7.Turn the gas ON and repeat the above procedure until all leaks are repaired.

Connection Requirements

CAUTION: NEVER USE LIQUID PROPANE GAS IN A GRILL DESIGNED FOR NATURAL GAS, OR NATURAL GAS IN A GRILL DESIGNED FOR LIQUID PROPANE GAS. QUESTIONS REGARDING DIFFERENT TYPES OF GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS COMPANY.

Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1. In Canada, installation shall be in accordance with CAN/CGA-B149.2Propane Installation Code, or CAN/CGA-B149.1Natural Gas Installation Code, and local codes where applicable. Consult your local gas company or Propane gas dealer for code regulations and recommended procedures.

Broilmaster® gas grills and side burners are NOT equipped with pressure regulators. Your Nat. gas grill operates at a manifold pressure of seven (7”) inches water column.

Page 4

B101502-1-0311

EnclosureConstructionGuidelines

Enclosure must be construction from non-combustiblematerial.

If tile is used on the top surface of your enclosure, it may be necessary to enlarge openings at the top edges to allow the frame pieces of the BHA and BSA to mount flush against the enclosure.

Screws for enclosure mounting have been supplied. Installer must measure for thickness and use appropriate hardware for installation. If the enclosure is constructed from masonry materials, it may be necessary to substitute appropriate screws and fasteners.

This diagram is only a basic plan for constructing an enclosure for your built-inkit. All construction and installation should comply with all local building codes and requirements.

 

 

 

MINIMUM REQUIREMENTS

 

 

Key

Dimension in Inches

Key

Dimension in Inches

A

38” (Minimum)

O

14” (Single) - 27 1/2” (Double)

B

16” (Minimum)

P

15

7/8” (Single) - 9 1/8” (Double)

C

28” (Minimum)

Q

13

15/16”

D

26

13/16”

R

5” (Minimum)

E

10

11/32”

S

24

13/16”

F

12

3/16”

T

24

3/4”

G

6” (Minimum)

U

10”

H

15

3/8”

V

2 1/4”

J

14”

W

2 3/4”

K

19

13/16”

X

9”

 

L

2 1/2”

Y

1 13/16”

M

1 11/16”

Z

14

3/8”

N

22

3/8” (Single) - 15 5/8” (Double)

 

 

 

B101502-1-0311

 

 

Page 5

BHA-1&BHAX-1Grill Surround Kits

InstallationInstructions

NOTICE: Refer to theBuilt-InKitEnclosureConstructionGuide on page5 for proper dimensions of the opening for theBHA-1 GrillSurroundKit

Page 6

B101502-1-0311

BHA-1 & BHAX-1 GrillSurroundExplodedView& PartsList

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at800-851-3153• www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity

of parts needed.

1

 

2

5

3

 

8

 

 

4

 

 

 

9

 

 

 

6

 

 

7

 

 

Index No.

Part No.

Description

Quantity

1

R2737

10 x 1/2 Phillips Head Screw

1

2

B101206

Flexline Bracket

1

3

B101205

Flexline

1

4

B101200

BHAAssembly

1

4

B101529

BHAX Assembly

1

5

B101022

8 x 3/4” Hex Head Screw

8

6

B101178

Grease Tray

1

7

B101204

Control Housing Assembly - BHA

1

7

B101530

Control Housing Assembly - BHAX

1

8

B100113

1/4 - 20 x 1 1/4 Screw (use only with T3/P3 Sereis grill heads)

4

9

B060337

Grease Cup

2

Verify that all parts listed on the exploded view of this manual have been included in this Built-InKit before beginning installation.

Caution: Use caution when handling parts, as they may contain sharp edges.

Work gloves are recommended to prevent injury.

Tools Required: Phillips Head Screw Driver (An electric screw driver or drill is recommended to ease installation)

B101502-1-0311

Page 7

BHA & BHAX Assembly

Attention: If applicable, remove protective film from parts before installation.

1.Remove the surround from the shipping box and place the BHA surround into position in the constructed enclosure. See Figure 1.

Figure 1

2.Secure the BHA surround to the enclosure using eight

(8) 8 x 3/4” Hex Head Screw screws. See Figure 2. Note: If you have a masonry structure you may need to substitute for the appropriate masonry fasteners.

Figure 2

3.Place the grease tray into BHA surround by sliding it under the bracket. See Figure 3.

BHAASSEMBLY

GREASE TRAY

Figure 3

4.Place the control housing assembly into BHA surround and secure it to the BHA surround. See Figure 4.

BHAASSEMBLY

CONTROL HOUSING

ASSEMBLY

Figure 4

5.Attach the flex line to the bottom of the BHA surround using the flex line bracket and screw. See Figure 5.

Figure 5

Page 8

B101502-1-0311

BHA & BHAX Assembly

6.After insuring that all the contents are removed from the inside of the grill, install the grill in the BHA surround by slightly tilting the grill forward and placing it on the top of the support bracket. See Figure 6.

8.If you are using natural gas or a fixed fuel propane gas supply a 3/8 NPT flare is provided for LP tank.

Check for gas leaks as discussed in the “Checking for

Gas Leaks” Section of this manual on page 4.

9.Open control housing and connect flex line to the main valve, then close the control housing door. Figure 8.

Figure 6

7.Mount the grill to the BHA surround using four 1/4-20x

1 1/4” screws. See Figure 7.

Figure 8

Refer to your Grill Head Installation Instructions to complete installation of your Broilmaster grill.

Figure 7

B101502-1-0311

Page 9

BHA & BHAX Assembly

10.Install each of the four vent covers (BRB Vent Register Kit) into the Built-InKit Enclosure using two #8 x 3/4” screws. See Figure 9.

Figure 9

Alternate Match Lighting Instructions

1.Turn the burner control knobs clockwise to the OFF position.

2.Turn ON gas at the source.

3.Open the grill lid.

4.Open the BHA access door. Locate the Ignitor Rod, which is permanently attached to the inside of the Bottom Shelf.

5.Insert an unlit match into the coiled end of the ignitor rod. Light the match.

6.Insert the ignitor rod inside the access door and through the front left air hole located on the bottom of the grill. Position the match near the rear left corner of the burner.

See Figure 10.

7.Turn the left burner control knob counterclockwise to HI.

8.If the burner fails to light after 5 seconds, turn the burner control knob OFF for five minutes then repeat the procedure.

9.If the burner continues not to light, turn OFF all gas and refer to the troubleshooting section of your grill Owner’s

Manual.

Figure 10

Page 10

B101502-1-0311