Broilmaster B101586-4-0112 User Manual

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InstallationInstructions

MODELS

MODELS

PCB1-2

BL26P-1

DCB1-2

SS26P-1

MODELS

BL48G-1

SS48G-1

B101652

Verify that all parts listed on the exploded view of this manual have been included in thisCarton before beginning installation.

Caution: Use caution when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury.

KeepThisOwnersManualForFutureReference.

EmpireComfortSystems, Inc• 918 FreeburgAve. • Belleville, IL 62220

B101586-4-0112

Page 1

Table ofContents

Congratulations!

You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Broilmaster® Grill accessory.

Important Information ...........................................................................................................

4

PCB1-2,DCB1-2Installation Instructions .......................................................................

5-10

Cart Exploded View & Parts List .......................................................................................

6

Cart Hardware Package.....................................................................................................

7

Cart Assembly ..............................................................................................................

8-10

BL26P-1,SS26P-1Patio Base Installation Instructions ................................................

11-16

Patio Base Exploded View & Parts List ...........................................................................

12

Patio Base Hardware Package........................................................................................

13

Patio Base Installation ................................................................................................

14-16

BL48G-1,SS48G-1In-GroundPost Installation Instructions ........................................

14-22

In-GroundPost Exploded View & Parts List ....................................................................

18

In-GroundPost Hardware Package.................................................................................

19

In-GroundPost Assembly ..........................................................................................

20-22

Template for Mounting Holes .............................................................................................

23

Page 2

B101586-4-0112

ThisGasAccessoryIsDesignedForOutdoorUseOnly

IMPORTANT:

This manual should be read thoroughly by the person installing the grill mounting and all persons who will use and maintain the grill mounting. The installer should be sure the manual is left in the possession of the user. The user should retain this manual for future reference when using or cleaning the grill mounting and to properly identify any repair parts that may be required.

WARNING:

Reference this manual for proper installation and maintenance instructions. Improper installation, adjustment, alteration, service or maintenance can cause personal injury or property damage. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

CAUTION:

Thegrillanditsindividualshutoffvalvemustbedisconnectedfromthegassupplypipingsystemduringanypressure testing of that system at test pressures in excess of 1/2 PSIG.

CAUTION:

Thegrillmustbeisolatedfromthegassupplypipingsystembyclosingitsindividualmanualshutoffvalveduringany pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.

CAUTION:

Parts may have sharp edges. Wear leather work gloves and handle parts carefully during the unpacking, assembly and the installation.

WARNING:

Do not supply LP gas to a grill designed for natural gas nor natural gas to a grill designed for LP gas.

NOTICE:

Assemble grill mount before assembling grill.

B101586-4-0112

Page 3

Important information

Grill Location

Broilmaster® Gas Grills are designed for outdoor use ONLY.

These mounting accessories are designed for use with Broilmaster® gas grills and must not be used with any other grill or for any other purpose.

Never install or operate your grill in any building, garage, or other enclosed area. To do so may result in the possibility of fire, property damage, or personal injury.

For your safety, the grill should not be installed or operated under any combustible materials, such as carports, covered porches, awnings, or overhangs. To do so may result in the possibility of fire, property damage, or personal injury.

Never install or use your grill in or on any recreational vehicle or boat. To do so may result in the possibility of fire, property damage, or personal injury.

CAUTION: The installation and operation of this grill at clearances less than specified below may lead to the possibility of fire, property damage, or personal injury.

A minimum clearance of eighteen (18”) inches is required from the back of the grill to any combustible material.

Examples of combustible materials are patio furniture, fences, or the wall of your home.

The area surrounding the grill should be clear to ensure proper ventilation. Do not obstruct the flow of combustion and ventilation air in any way. The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris.

WARNING: Do not install or operate a gas grill where gasoline or other flammable materials are used or stored. Failure to comply with this warning could result in explosion or fire causing property damage or personal injury.

Gas Types

Never use liquid propane gas with a grill designed for natural gas, or natural gas with a grill designed for liquid propane gas. The type of gas required for your grill is defined on its product identification label. Questions regarding different types of gases should be directed to your gas supplier.

Cleaning

The exterior of your cart or post may be cleaned with hot water and mild detergent as needed.

Touch-uppaint is available through your Broilmaster® dealer.

Stainless steel surfaces may be cleaned with a sprayon stainless steel cleaner available at most hardware stores.

Important: Do not use harsh or abrasive cleaners! Your cart or post has a highly polished surface and may be easily scratched.

Periodic Inspection and Maintenance

Periodic inspections and maintenance are essential. All Broilmaster® Gas Grill products or mechanical devices eventually begin to wear due to environment, contaminants, corrosion or aging. Inspect all components at least twice per year and replace any that show wear.

If any parts are damaged or missing, you may order parts from your local Broilmaster® dealer. Please refer to the Parts Diagram and Parts List section of this manual for more detailed information.

Page 4

B101586-4-0112

PCB1-2,DCB1-2

InstallationInstructions

Verify that all parts listed on the exploded view of this manual have been included in thisCarton before beginning installation.

Caution: Use caution when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury.

Remove protective coating and verify that all parts listed on the exploded view of this manual have been included before beginning assembly.

ToolsRequired: PhillipsScrewDriver(An electric screw driver or drill is recommended to ease installation.)

B101586-4-0112

Page 5

CartExplodedView& PartsList

11

 

4

 

 

 

6

12

10

13

 

 

 

3

5

2

1

7

9

8

Remove protective coating from stainless steel parts starting at pop rivets and verify that all parts listed in the exploded view on this page have been included before beginning this

installation.

Caution: Use caution when handling parts, as they may contain sharp edges.

Work gloves are recommended to prevent injury.

INDEX

 

PART NO.

 

DESCRIPTION

NO.

PCB1

DCB1

H3PK1

 

1

B101585

B101584

B101584

Front Panel

2

B101651

B101642

B101642

Right Side Panel Assembly

3

B101650

B101641

B101641

Left Side Panel Assembly

4

B101583

B101582

B101582

Rear Brace

5

B101633

B101633

B101633

Cart shield stainless steel

6

B101473

B101473

B101473

Grease Cup

7

B101414

B101414

B101415

Plastic Base

8

B101416

B101416

B101416

Caster with Brake

9

B101417

B101417

B101417

Caster without Brake

10

B064791

B064791

B064791

Cylinder Retainer

11

B101565

B101565

B101565

Base Support Bracket - Right

12

B101495

B101495

B101495

Base Support Bracket - Left

13

B101635

B101635

B101635

Channel, Edge Protector

All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, visit www.broilmaster.com and click on the dealer locator. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed.

Page 6

B101586-4-0112

CartHardwarePackage

PHILLIPS TRUSS HEAD SCREW 1/4-20X 3/4

HEX HEAD BOLT 1/4-20X 3/4

1/4-20HEX NUT

1/4 ID X 1/2 OD LOCK WASHER

PHILLIPS SCREW 10-24X 1/2

Note: Hardware shown at actual size where possible.

10-24KEPS NUT

1/4-20WING NUT

½ SNAP BUSHING

PHILLIPS TRUSS HEAD SCREW 1/4-20X 1 1/4

1/4 ID X 5/8 OD FLAT WASHER

Description

Qty

Description

Qty

 

Supplied

 

Supplied

PHILLIPS TRUSS HEAD SCREW 1/4-20X 3/4

8

10-24KEPS NUT

6

HEX HEAD BOLT 1/4-20X 3/4

4

1/4-20WING NUT

1

1/4-20HEX NUT

4

1/2 SNAP BUSHING

1

1/4 ID X 1/2 OD LOCK WASHER

1

PHILLIPS TRUSS HEAD SCREW 1/4-20X 1 1/4

1

PHILLIPS SCREW 10-24X 1/2

6

1/4 ID X 5/8 OD FLAT WASHER

4

B101586-4-0112

Page 7

CartAssembly

Caution: Be careful when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. Remove protective plastic covering.

1.For Stationary Cart Assembly: Use the template on page 23 to locate and pre-drill the three screw holes into wood or concrete for the cart base. If applicable, drill the 1 1/2” gas line access hole. DO NOT secure base with the screws at this time. For Mobile Cart Assembly:Flip plastic base and insert casters by inserting the pin provided with the casters in the proper hole. It is recommended that the two casters with brakes should be in the front of the base. See Figure 1.

Figure 1

2.Place the base support brackets on the side panels. Slide the short flanges on the brackets between the top and side flanges of the side panels. See Figure 2.

Figure 2

Page 8

3.Align the holes on the front and side panel assemblies and secure with six #10-24x 1/2” Phillips screws and10-24Keps Nuts provided (3 on each side). Do not tighten these screws until all are installed. Use black screws for black carts and stainless steel screws for stainless steel carts. See Figures 2 and 3.

Figure 3

4.Secure the completed assembly to the base with four 1/4-20x 3/4” Phillips Truss screws. See Figure 4. Note: Plastic base comes with factory installed threaded inserts. Install all four screws before tightening.

Figure 4

B101586-4-0112

CartAssembly

5.Attach Rear Brace to the Left and Right Side Assemblies with two 1/4-20x 3/4” Phillips Truss Head screws and1/4-20Hex nuts. See Figure 5. Important: Make sure the brace goes in the cutout of the support bracket.

Figure 5

6.Insert bushing in the front panel on the right for P and H series and on the left for R and T series grills. Install rubber guard over cart cut out. See Figure 6.

Figure 6

Note: Bushing is used to protect the ignitor wires from rubbing on the front panel when they are in place.

Note: Ignitor wires must go through the bushing before grill head is fully installed.

7.Secure the grill head to the cart using four 1/4-20x 3/4” Hex Head Bolts and 1/4 x 5/8 Flat Washers. See Figure 7.Note:

To ease assembly, you may wish to install the ignitor as shown in your Broilmaster® grill manual before attaching the grill to the cart.

Figure 7

8.Attach the Heat Shield to the Left and Right side assemblies with two 1/4-20x 3/4 Phillips Truss Head screws and1/4-20Hex nuts. Make sure shield is resting on the cutout provided in the side panels before tightening the screws and nuts. See Figures 8 and 9. Note: Grill head removed for clarity.

Figure 8

B101586-4-0112

Figure 9

Page 9

 

CartAssembly

9.For Grill Heads other than R3 Series, continue on to Step 10.

For R3 Series Grill Heads: Press in the two sides of the

Control Housing (provided with Grill Head) and fit it into the opening under the grill head as shown in Figure 10. Grill Assembly will look like Figure 11.

Note: It may be easier to insert one side of the control housing first, and then press in the other side using the cart as a brace for the inserted side.

Figure 10

Figure 11

10.Mount the tank retainer to the cart by using 1/4-20x 1 1/4 Phillips Truss Head screw and1/4-20wing nut.

Figure 12

10.Install Grease Cup by sliding it in the cutout provided in the shield.

Figure 13

11.For Stationary Cart Assembly: Slide grill assembly into position over holes drilled in Step 1. Secure with three screws (not supplied). If applicable, route the gas line through the hole and attach to the grill.

Page 10

B101586-4-0112