Broilmaster B100613-3-1203 User Manual

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GARDENCARTASSEMBLY

INSTALLATIONINSTRUCTIONS

VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN

THIS CART BEFORE BEGINNING INSTALLATION.

CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.

WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.

KEEPTHISOWNERSMANUALFORFUTUREREFERENCE.

EMPIRECOMFORTSYSTEMS, INC• 918 FREEBURGAVE. • BELLEVILLE, IL 62220

B100613-3-1203

B100613-3-1203

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TABLE OFCONTENTS

CONGRATULATIONS!

You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your deluxe Broilmaster® accessory.

Important Information

..................................................................................................... 3

Cart Exploded View........................................................................................................

4

Cart Parts List.................................................................................................................

4

Hardware Package.........................................................................................................

5

Before You Begin............................................................................................................

5

Cart Assembly .............................................................................................................

6-8

THIS GAS ACCESSORY IS DESIGNED FOR OUTDOOR USE ONLY

IMPORTANT

THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL MOUNTING AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL MOUNTING. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL MOUNTING AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED.

WARNING

REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

CAUTION:

THE GRILL AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF1/2 PSIG.

CAUTION:

THE GRILL MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN1/2 PSIG.

CAUTION:

PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING, ASSEMBLY AND THE INSTALLATION.

WARNING

DO NOT SUPPLYLP GAS TO A GRILL DESIGNED FOR NATURAL GAS NOR NATURAL GAS TO A GRILL DESIGNED FORLP GAS.

NOTICE

ASSEMBLE GRILL MOUNT BEFORE ASSEMBLING GRILL.

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B100613-3-1203

IMPORTANTINFORMATION

Grill Location

Broilmaster® Premium Gas Grills are designed for outdoor use ONLY.

These mounting accessories are designed for use with Broilmaster® gas grills and must not be used with any other grill or for any other purpose.

Never install or operate your grill in any building, garage, or other enclosed area.

For your safety, the grill should not be installed or operated under any combustible materials, such as carports, covered porches, awnings, or overhangs.

Never install or use your grill in or on any recreational vehicle or boat.

CAUTION: THE INSTALLATION AND OPERATION OF THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BE- LOW MAY LEAD TO THE POSSIBILITY OF FIRE, PROPERTY DAMAGE, OR PERSONAL INJURY.

Aminimum clearance of sixteen (16") inches is required from all sides of the grill to any combustible material.

A minimum clearance of eighteen (18") inches is required from the back of the grill to any combustible material.

Examples of combustible materials are patio furniture, fences, or the wall of your home.

The area surrounding the grill should be clear to ensure proper ventilation. Do not obstruct the flow of combustion and ventilation air in any way. The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris.

WARNING: DO NOT INSTALL OR OPERATE A GAS GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERI- ALS ARE USED OR STORED. FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY.

Gas Types

Never use liquid propane gas with a grill designed for natural gas, or natural gas with a grill designed for liquid propane gas. The type of gas required for your grill is defined on its product identification label. Questions regarding different types of gases should be directed to your gas supplier.

Cleaning

Theexteriorofyourcartorpostmaybecleaned with hot water and mild detergent as needed.

Touch-uppaint is available through your Broilmaster® dealer.

Stainless steel surfaces may be cleaned with a spray-onstainless steel cleaner available at most hardware stores.

Important: Do not use harsh or abrasive cleaners! Your cart or post has a highly polished surface and may be easily scratched.

PERIODICINSPECTION ANDMAIN-

TENANCE

Periodic inspections and maintenance are essential. All Broilmaster® Gas Grill products or mechanical devices eventually begin to wear due to environment, contaminants, corrosion or aging. Inspect all components at least twice per year and replace any that show wear.

If any parts are damaged or missing, you may orderpartsfromyourlocalBroilmaster® dealer.

B100613-3-1203

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CARTEXPLODEDVIEW

CARTPARTSLIST

 

 

 

 

 

 

 

 

 

 

 

PART

MODEL

 

 

 

 

PART

MODEL

 

 

NUMBER

NUMBER

DESCRIPTION

 

NUMBER

NUMBER

DESCRIPTION

 

1

B100604

FRAMEASSEMBLY(3 SERIES)

 

 

8

B100578

FRONTPANEL(3 SERIES)

 

1

B100606

FRAMEASSEMBLY(4 SERIES)

 

 

8

B100587

FRONTPANEL(4 SERIES)

 

2

B100577

BASESHELF(3 SERIES)

 

9

B743095

GREASERETAINERTOPAS-

 

2

B100586

BASESHELF(4 SERIES)

 

 

 

 

SEMBLY

 

3

B100603

FRAMEASSEMBLY(3 SERIES)

 

 

10

B743098

GREASERETAINERASSEMBLY

 

3

B100605

FRAMEASSEMBLY(4 SERIES)

 

 

NS

B073272

WHEEL- BLACK

 

4

B100598

ENDCAP

 

 

NS

B100108

WHEELRETAINER

 

5

B100573

HEADBRACKETASSEMBLY

 

 

NS

B100581

WHEELCOVER

 

6

B064791

CYLINDERRETAINER

NS

B100526

GREASECUP

7B100579 MANIFOLDCOVERPLATE

All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at800-851-3153• www.broilmaster.com. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed.

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B100613-3-1203

HARDWAREPACKAGE

BEFOREYOUBEGIN

When assembling the Garden Cart, you have the option to have the drop-downside shelf/pull handle on the left or right side of the cart. Please note the following:

If the side burner is being installed, the drop-downside shelf/pull handle must be installed on the left side of the grill.

The side burner must be installed on the right side of the grill only.

The drop-downside shelf/pull handle must be installed on the side opposite the wheels.

The instructions in this manual will guide you to assemble the Garden Cart and drop-downside shelf/pull handle for the grill as shown in Figure 1. I f you choose to install thedrop-downside shelf/pull handle on the right side of the grill as shown in Figure 2. Start with the opposite frame assembly shown in Figure 3.

FIGURE1

FIGURE2

B100613-3-1203

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CARTASSEMBLY

1

3

Lay one frame assembly on a non-abrasivesurface. Place front panel onto frame assembly. Attach bottom of front panel to bottom of frame assembly with two (2)

1/4-20x 3/4 Phillips screws. Figure 3

Place base shelf onto frame assembly. Install the large hole in base shelf for LP cylinder on wheel end of cart. DO NOT attempt to attach base shelf to frame assembly

at this time. Figure 5

FIGURE3

2

Place two (2) head brackets onto frame assembly.Attach each head bracket to frame assembly with two (2) 1/4-20x 3/4 Phillips screws. Figure 4

FIGURE5

4

Attach each head bracket to second frame assembly with two (2) 1/4-20x 3/4 Phillips screws.Attention: Insert two

(2) 1/4-20x 3/4 Phillips screws into bottom of second frame assembly to prevent the entry of rain. Figure 6

FIGURE4

FIGURE6

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B100613-3-1203

CARTASSEMBLY

5

7

Attach base shelf to each frame assembly with two (2) 1/4-20x 3/4 Phillips screws. Figure 7

Place grill head onto garden cart. Attach side shelf and grill head to the two frame assemblies with four (4) 1/4-20x 3/4 Phillips screws, 1/4 x 5/8 lock washers and1/4-20hex nuts. Figure 9

FIGURE7

6

Attach cylinder retainer to head bracket which is adjacent

 

to wheels with one (1) 1/4-20wing nut and (1)1/4-20x

FIGURE9

3/4 Phillips screw. Figure 8

8

Attach the grease retainer assembly to the grease retainer top assembly with a 10-24wing nut.

FIGURE10

FIGURE8

B100613-3-1203

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CARTASSEMBLY

9

10

Attach the grease retainer assembly and grease retainer

Insert manifold cover plate into front panel. Figure 12

top assembly to the bottom of the grill head and fasten

 

with one (1)10-24x 3/4 Phillips bolt and one(1)10-24

 

wing nut provided with grill head for use with stabilizing

 

arm and burner stabilizing arm.

 

Loosen the wing nut and move the slide up or down to

 

accept the grease cup. Be sure to trap the rim of the cup

 

as shown. Figure 11

 

Use only noncombustible containers for the grease cup

 

(aluminumortincans)donotusecombustiblecontainers

 

such as Styrofoam or paper cups.

 

FIGURE11

FIGURE12

 

11

Assembly of garden cart is completed.

BROILMASTER®

A Division of Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220

Phone: 1-800-851-3153

FAX: 1-800-443-8648

VISIT OUR WEB SITE AT WWW.broilmaster.com

RETAINOWNERSMANUAL FORFUTUREREFERENCE.

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B100613-3-1203