Broan 1050L-C User Manual

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TRASH COMPACTOR

SERVICE MANUAL

MODELS

MODELS

1050L-C&1051L-C

1055-K&1059-C

 

 

 

 

 

 

 

 

Broan-NuTone LLC, 926 West State Street, Hartford, WI 53027(1-800-637-1453)

$5.00

CONTENTS

BAG INSTALLATION

Safety Precautions ...................................................................

 

2

Model and Serial No. Identification .......................................

 

2

Transporting Compactor .........................................................

 

2

Manually Raising and Lowering Ram ....................................

 

2

Troubleshooting Guide ....................................................

3

& 4

Component Replacement .............................................

5, 6

& 7

Greasing Compactor Mechanism ............................................

 

7

Wiring Diagrams ......................................................................

 

8

Parts Lists ....................................................................

9 thru 12

SAFETY PRECAUTIONS

ALWAYS UNPLUG COMPACTOR FROM WALL OUTLET BEFORE SERVICING.

The service information is intended for use by a service technician who is familiar with proper and safe procedures to be followed when repairing electrical appliances and who is equipped with proper tools and testing devices. Repairs attempted or made improperly can result in personal injury or property damage. Hazards may develop from improper assembly or adjustments. While making repairs, persons not having the proper background may subject themselves to the risk of injury or electrical shock which can be serious or even fatal.

IMPORTANT - NOTE TO THE CONSUMER

If you perform service on your own Broan products, you must assume responsibility for personal injury or property damage which may result.

MODELANDSERIALNO.IDENTIFICATION

The specification label with model and serial numbers is located on the inside of the cabinet. It is visible after opening the drawer.

DO NOT use plastic bags other than those which have been designed for use in this compactor. Unauthorized bags may become caught in the mechanism.

With the drawer extended to the second stop, release the container latch and swing open door. Slide bag into drawer from front to back. Fold bag over top rim of drawer on all sides.

PREPUNCHED HOLES

Press bag into all corners of the drawer. Smooth and shape the bag carefully - this will prevent the bag from being torn by the ram during compaction.

TRANSPORTING COMPACTOR

When transporting compactor, the ram should be electrically or

 

 

manually extended down into the drawer, preferably against a

 

 

load of stacked newspapers or other suitable material. If this is

 

 

not done, damage to the trunnion nut may occur.

 

DRAWER BUTTONS

Never transport compactor on its back or front. Damage to the

 

 

gearbox may occur. If it cannot be transported upright, it is

Using buttons on side of drawer, button bag in place by using

preferable to place it on its side.

prepunched holes in side of bag. NOTE: If you have difficulty

MANUALRAISINGAND LOWERING OF RAM

installing bag, move drawer completely from unit by lifting

front of drawer slightly and pulling forward (place on rug or

Unplug compactor cord from wall socket. Remove back panel.

other surface to protect

 

floor). This will clear back

 

The ram may be raised or lowered manually by using a 15/16"

 

of container from housing

 

socket to turn the drive screw nut. Clockwise will lower ram,

 

for easier bag installation.

 

counterclockwise will raise it.

 

 

“V” GROOVE

 

 

 

Swing door shut and latch

 

 

it. Bag is locked between

 

 

door flange and drawer.

 

 

When door is closed and

CONTAINER

 

latched properly, door

 

LATCH

 

guide “V” will be snug in

 

 

 

“V” groove in drawer

 

 

flange. Bag should be

 

 

captured in “V” guide.

 

 

Failure to align “V” prop-

 

 

erly or to latch drawer to

 

15/16”

door will cause the com-

 

2 SOCKET

pactor to function im-

 

2

properly.

 

TROUBLESHOOTING GUIDE

Condition

 

Possible Cause

 

Correction

I. Will not run. Dead -

Not plugged in securely.

 

Insert plug securely into

no sound. (Turn key

 

 

outlet.

to start, if unit hums,

Circuit breaker or fuse

 

Check for condition

go to section III.

 

 

 

open.

 

causing circuit breaker

 

 

 

 

or fuse to open. Correct

 

 

 

 

condition, then reset

 

 

 

 

circuit breaker or replace

 

 

 

 

fuse.

 

 

Drawer not closed.

 

Push drawer to close.

 

 

Loose connection.

 

Repair.

 

 

Defective key switch.

 

Replace.

 

 

Defective motor.

 

Test motor - replace if

 

 

 

 

necessary.

II. Runs continuously,

Sprocket broken.

 

Replace.

will not shut off.

Chain derailed.

 

Reinstall chain.

 

 

 

 

 

Gearbox broken.

 

Replace.

 

 

Trunnion nut stripped.

 

Replace.

 

 

Key switch incorrectly

 

Reconnect correctly.

 

 

connected.

 

 

 

 

Defective upper limit

 

Replace.

 

 

switch.

 

 

Special Notes

Compactor should be on separate 15 ampere circuit (time-delayfuse of circuit breaker recommended.) Do not use an extension cord with this appliance.

See section on motor replacement for test procedure.

See note in section covering chain derailment.

Inspect trunnion nut for any evidence of damage. If nut displays signs of thread destruction, replace nut, clean drive screw and regrease.

III. Will not run - hums

Defective upper limit

Replace.

 

when key held in

switch.

 

 

start position.

Loose connection.

Repair.

 

 

 

 

Defective motor.

Test motor - replace if

See section on motor

 

 

necessary.

replacement for test

 

 

 

procedure.

 

Plastic bag caught in

Remove plastic bag.

See section on removing

 

trunnion nut.

 

bags from tunnion nut.

 

 

 

Do not use bags other

 

 

 

than the compactor trash

 

 

 

bag designed and sold

 

 

 

by Broan for use in this

 

3

 

compactor.

TROUBLESHOOTING GUIDE

Condition

 

Possible Cause

 

Correction

IV. Starts and reverses

 

Defective upper limit

 

Replace.

immediately. Will not

 

switch.

 

Try again.

go down into drawer.

 

Didn’t hold key long

 

Rhythmic buzzing.

 

enough.

 

 

V. Thermal cutout on

 

Defective upper limit

 

Replace.

motor trips. (Com-

 

switch.

 

 

pactor may appear to

 

Defective centrifugal

 

Replace.

start by itself several

 

 

minutes after last

 

switch on motor.

 

 

use.) Smells hot.

 

 

 

 

VI. Drawer does not

 

Worn rollers.

 

Replace.

open smoothly after

 

Bent roller mounting

 

Straighten bracket.

compactor is leveled.

 

 

 

 

bracket.

 

 

 

 

Tight roller track on

 

Bend top rail on track to

 

 

base.

 

adjust.

 

 

Latch binding on side of

 

Bend to adjust.

 

 

cabinet.

 

 

 

 

Defective drawer track.

 

Replace drawer.

 

 

Loose roller(s).

 

Tighten.

VII. Does not compact

 

Insufficient amount of

 

 

cans. Lacks pres-

 

trash in drawer.

 

 

sure.

 

 

 

 

Bottles and/or cans are arranged too uniformly.

 

Lacking grease.

Grease drive screw and

 

 

trunnion bearing using

 

 

wheel bearing grease.

 

Worn rear trunnion

Replace trunnion bear-

 

bearing.

ing.

VIII. Bags pulled

Using bags designed for

Use Broan compactor

down into drawer.

another manufacturer”s

bags.

 

compactor.

 

 

Improper installation of

Install bag correctly.

 

bag.

4

 

 

Special Notes

It is not necessary to replace motor.

Roller tracks should be kept clean to keep glass particles from wearing out rollers.

Apply Locktite® to threads.

Ram does not travel to bottom of drawer. Extends to 6" from bottom of basket. As more trash is deposited and unit is operated, compaction will take place.

Bottles and cans should be placed randomly in center of drawer. Cans and bottles neatly arranged are capable of supporting a tremendous amount of pressure.

See section on greasing mechanism.

Bag should be captured in “V” groove on right front of drawer.

CABINET REPLACEMENT - POWER PACK REMOVAL

A box or similar stand approximately 11” high x 15” long x 7” wide is recommended for power pack removal. The box must be able to support 60 lbs. or more since you will be placing the full weight of the power pack on it.

1.Unplug compactor from socket.

2.Remove drawer assembly from cabinet.

3.Remove Air Scentry tray and control panel.

4.Remove key switch control bracket assembly. Remove back panel.

5.Place box in cabinet and lower ram manually by turning 15/ 16" nut on sprocket clockwise. Box should support weight of power pack.

6.Remove the four 5/16" nuts supporting the power pack in the cabinet.

7.Disconnect ground wire attached to cabinet.

8.Turn 15/16" nut counterclockwise causing power pack to lower down out of cabinet. Pull power pack out through front of rear of compactor.

If you are replacing the cabinet, remove remaining parts from old cabinet and install on new. See appropriate sections of service manual.

Reverse procedure to install power pack. Be sure the weld strip, grommets, and spacers are in place. The lock nuts should be torqued to 5 ft./lbs. (60 inch/lbs.). Do not overtorque.

Be careful not to pinch or nick any wires when installing power pack in cabinet.

 

 

 

 

 

 

WELD

STRIP

GROMMETS

 

 

SPACERS

 

 

 

 

POWER PACK

MOUNTING

LOCK NUTS

CONTROL PANEL

On units with a bag storage compartment, removal of the storage compartment will make replacement of the control panel easier.

1.Remove drawer assembly.

2.Remove the four screws securing the air scentry tray and the bottom of control panel to the cabinet.

3.Pull bottom of control panel out slightly and then up.

When installing the control panel, make sure lip on inside of control panel snaps behind the bend in the control panel bracket.

STORAGE COMPARTMENT

(Models 1050L & 1051L only)

Remove two screws on rear of compactor and the two 5/16" hex head screws inside the storage compartment. Slide compartment 5 back and lift off.

DRAWER ASSEMBLY

1.Pull out drawer until it stops.

2.Lift drawer slightly, then pull out drawer to second stop.

3.Lift drawer up and out of compactor.

DOOR LINER - LATCH ASSEMBLY

Remove the door from the drawer by unlatching the door and removing the hinge pins. The door liner can be removed from the door by removing the toe space cover and all screws holding the door liner to the door. Slide the door liner to side of door and lift off.

DRAWER AND BASE ROLLERS

All four of the rollers are secured with a 1/2" hex nut and slotted for screwdriver. Roller nuts are installed using LocktiteR and torqued to 20 foot pounds. Rollers are pregreased and should require no lubricant.

BOTTOM ASSEMBLY

1.Unscrew level legs from base. Remove tee nuts that legs screw into.

2.Remove screws securing bottom assembly to the cabinet.

3.Lower the bottom down into the cabinet, back end first, then bring it up and out through the notches in the bottom flange of the cabinet.

SWITCH LOCATIONS KEY SWITCH

INTERLOCK

SWITCH

UPPER LIMIT

SWITCH

KEY SWITCH

1.Remove control panel.

2.Remove two hex head screws supporting control panel bracket with 5/16" socket.

3.Pull bracket out and remove switch.

 

KEY

 

 

 

 

 

CONTROL PANEL BRACKET

 

SWITCH

 

 

 

 

 

 

 

 

 

V-BLACK

TR-RED

Y-BLUE

UPPER LIMIT SWITCH

the door. Another switch located against the interlock switch is to provide the “No-Jam”circuitry function. This switch is normally open and bypasses the interlock to provide“No-Jam”capability. It can be replaced in the same manner as the interlock switch.

TO REPLACE INTERLOCK SWITCH

1.Remove air scentry panel assembly.

2.Disconnect leads one by one and attach to new switch.

TRUNNION NUT

1.Remove back panel, drawer assembly and air scentry panel.

2.Lower ram manually to approx. 10-1/2"from the bottom assembly onto box or stand described in “CABINET REPLACEMENT/POWER PACK REMOVAL” section.

3.Remove screws from nut retainer.

4.Raise ram assembly slightly by hand and remove nut.

NOTE: Count the number of revolutions to spin off nut. TRUNNION must be reinstalled to same position.

5. Reinstall trunnion nut and retainer.

CONTINUAL STRIPPING OF TRUNNION NUT: POSSIBLE CAUSES:

1.Incorrect assembly of trunnion assembly.

2.Transporting compactor incorrectly.

3.Burr on main drive screw; sharp edge on lead-inthread.

4.Upper limit switch adjustment.

REMOVING PLASTIC BAGS FROM TRUNNION NUT

1.Remove drawer assembly.

2.Lower ram to gain access to switch.

3.Remove air scentry tray.

4.Remove hex head screw with 5/16" socket, pull switch down and disconnect wires.

Check

Switch not

Switch

Continuity

Activated

Activated

3 to 1

closed

open

2 to 1

open

closed

6 to 1

open

open

3 to 4

open

open

6 to 4

closed

open

5 to 7

open

closed

 

2-ORANGE

1-STRIPEDBLUE

3-VIOLET

 

 

 

 

5-YELLOW

6-YELLOW

 

 

Only the trash compactor bags specifically designed and sold by Broan for use in the compactor should be used. Regular plastic garbage bags used in place of the Broan bags may be drawn into the mechanism. Removal of those bags is not covered by the warranty.

To remove bag from trunnion nut:

1.Remove back of compactor.

2.If possible to slide drawer slightly, remove the door by sliding out the two hinge pins and then prying the door over the lip on the drawer.

3.Liberally spray drive screw and trunnion nut with WD-40R or similar.

4.Use 15/16" socket, and extension, and a 16" ratchet (for leverage) and manually turn the drive screw clockwise. (See section on manually raising and lowering ram.) By turning the drive screw clockwise, you will help back the bag out of the trunnion nut.

5.After removing bag, clean drive screw and regrease it with wheel bearing grease.

4-BROWN

DRIVE SCREW

7-BROWN

1. Lower ram manually approximately halfway.

 

INTERLOCK SWITCH

2.

Remove sprocket.

3.

Remove 1/4" drive pin. Slide off washers.

The interlock switch is a single-pole,single-throwmomentary

4. Lift ram, causing drive screw to slide out of the motor trun-

 

nion bearing. Support motor/gearbox assembly since it is

type. It is located on the right side behind the air scentry panel.

 

Its contacts are normally open. the contacts close when the door

 

now free to pivot. Unscrew drive screw from front trunnion

is closed. It is activated by the actuator located on the back of

6

assembly.

TRUNNION BEARING

1.Remove sprocket and drive pin.

2.Pull out trunnion bearing.

Grease trunnion bearing inside and out with wheel bearing grease prior to reinstalling.

MOTOR TRUNNION

1.Remove motor, gearbox, spocket, and screw guard.

2.Use 13/16" wrench to remove bolts securing links to motor trunnion.

When reinstalling, bolts torque to 45 foot pounds.

SPROCKET

1.Line up one of the 3/8" holes in the sprocket with the 3/8" hole in bottom center of gearbox. Insert 3/8" steel pin or bolt through sprocket hole into front and rear gearbox holes.*

2.Loosen and remove 15/16" nut on the drive screw. When reinstalling torque to 65 foot pounds and apply Locktite® to threads.

*If the sprocket is too damaged to be able to use on of the holes to secure it, chip away the remaining sprocket, remove the drive pin and then insert a screwdriver through the hole to provide a means of keeping the drive screw from turning.

CHAIN

1.Turn sprocket until two holes in sprocket line up with socket head cap screws.

2.Remove socket head cap screws and tip gearbox/motor assembly to remove chain. NOTE: The screws thread into 2 nuts which rest in slots in the motor trunnion. Be careful not to lose the 2 nuts when the screws are removed.

When reinstalling socket head cap screws, be sure Locktite® is applied to the nuts.

Chain Derailment: Loose chains. Sometimes a chain will derail because trash which flew up above the ram during compacting fouled the chain. Newspaper or a paper bag should be placed on top of glass bottles before compacting to prevent this.

If continual derailment of the chain is a problem, inspect both sprockets for worn or missing teeth.

Inspect gearbox mounting and mounting plate. If the mounting screws are loose, gearbox movement may be the cause. If the gearbox mounting plate is bent where it meets the motor trunnion,eitherstraightenorreplace the gearbox.

Somechainloosenessisnormal and may increase as the compactor is used. Seldom does the chain “stretch” to the point where it is too loose.

GEARBOX

1.Lower ram manually until there is approximately 11" to 12" between the ram and the bottom assembly.

2.Remove the four 3/8" nuts securing motor to gearbox, slide motor out and rest it on the front trunnion assembly.

3.Turn sprocket until two holes in sprocket line up with the two socket head cap screws that hold the gearbox to the motor trunnion.

4.Remove the two socket head cap screws with a 5/32" hex key. NOTE: The screws thread into 2 nuts which rest in slots in the motor trunnion. Be careful not to lose the 2 nuts when the screws are removed.

5.Tilt gearbox forward and remove chain. Lift gearbox out.

When installing gearbox, Locktite® should be applied to the socket head cap screw nuts.

5/32” HEX KEY

GREASING COMPACTOR

MECHANISM

1.Unplug compactor from wall outlet.

2.Remove drawer assembly from compactor.

3.Remove back of compactor and lower mechanism manually by turning 5/8" nut on sprocket clockwise.

4.Line up one of the holes in the black sprocket with the hole in the gearbox. Insert a 3/8" bolt or pin to keep sprocket from turning and remove the 15/16" nut.

5.Slide off sprocket and washer.

6.Drive out the drive pin, slide off thin washer and pull out trunnion bearing.

7.Grease trunnion bearing everywhere, inside and out, with regular wheel bearing grease.

8.Reassemble unit in reverse procedure. When reinstalling 15/ 16" nut, be sure to apply a drop of Locktite® or equivalent to the threads of the 15/16" nut.

Apply grease to length of drive screw and a dab to the scissor

links at the pivot points.

7

MOTOR

Before motor is removed, it should be tested to be sure it is inoperative. Check the continuity of the motor.

CHECK CONTINUITY

 

Black to Orange

If open, replace motor

Red to Orange

If open, replace motor

Gray to Orange

If open, replace motor

Green to Motor Frame If open, inspect wire to be sure it is properly attached to motor frame

1.Lower ram manually until there is approximately 7" between the bottom assembly and the ram.

2.Disconnect molex connector from motor to wire harness.

3.Using a 3/8" nut driver or socket, remove the four nuts holding the motor to the gearbox. Remove air scentry tray and pull motor out through front of compactor.

4.Install motor in reverse procedure.

BLACK GRAY

RED GREEN

ORANGE

EMERSON MOTOR

93030201 CENTRIFUGAL SWITCH (USED ON EMERSON MOTOR)

BROWN

YELLOW

WHITE BLUE

WIRING SCHEMATIC

R

TR

V

Y

KEY SWITCH

R

SCHEMATIC SHOWS UNIT AT END OF CYCLE - IN TOP POSITION DRAWER OPEN

OFF-ON

 

 

 

 

BK (or BR)

START

 

 

 

C

 

BL/W

BL

NO

BL/W

 

 

 

 

 

NC

 

 

Y

 

 

 

C

NO

BR

 

 

 

 

NC

 

L1 GN N COMPACTOR

SCHEMATIC

 

BK

GN

 

W

 

 

W

 

 

SAFETY SWITCH

 

 

 

 

 

 

 

 

GN

 

NO

 

 

 

 

4

Y

C

BR 5

OR

 

 

 

GN

 

 

 

 

 

 

 

SPEED

 

 

V

2

BK

CW START UP

SWITCH

 

C

 

 

 

NC

 

 

 

 

 

 

 

 

R CCW START DOWN

 

OL

 

 

OR

1

 

 

 

 

 

 

NO

BR 3 GY RUN

C

NC

MOTOR

NO

TOP LIMIT

SWITCH

INTERLOCK

SWITCH

USAS SYMBOLS

 

 

NC C

NO

C

C

 

 

1

 

 

 

 

Y

 

 

 

C

 

 

2

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

NC

NC

3

TR

V

 

 

NC

HELD OPEN

 

4

NCNC

 

 

 

 

 

 

 

 

 

 

 

5

OFF - ON

C

TOP LIMIT

 

 

 

 

MOTOR

START - RUN

 

 

NO

NO

 

KEY SWITCH

 

SWITCH

 

NO

PLUG

 

 

HELD CLOSED

 

 

 

 

 

 

 

8

MODELS 1050L-C,

1051L-C,1055-K,1059-C

Service Parts

Page 1 of 4

45

45

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ITEM NO.

PART NO.

DESCRIPTION

1

92008659

Back Panel

2

93150459

Screw, #8-18x 1/2 PH. TR. HD. - Standard

4

93150458

Screw, #10-16x3-1/2PH. TR. HD. - Standard

5

92005968

Control Panel Bracket (Models 1050L& 1051L)

 

92005365

Control Panel Bracket (Models 1055 & 1059)

6

93110436

Guide Button

7

93100402

Rubber Bumper

9

93110619

Control Panel (Model 1050L)

 

93110934

Control Panel (Model 1051L)

 

93110927

Control Panel (Model 1055)

 

93110933

Control Panel (Model 1059)

10

93090903

Control Panel Insert (Model 1050L)

 

93090904

Control Panel Insert (Model 1051L)

 

93090906

Control Panel Insert (Model 1055)

 

93090945

Control Panel Insert (Model 1059)

12

91012250

Air Scentry Panel / Switch Assembly

13

93030117

Key Switch

14

93260451

Nut, Hex 5/8-32

15

93110936

Key, Knob-Type(Model 1050L & 1055)

 

93110935

Key, Knob-Type(Model 1051L & 1059)

17

91009865

Cabinet, (Includes Mounting Stud Strips 91007999) (Models 1050L & 1051L)

18

91006357

Bottom Assembly (Includes Rollers 93470012)

19

93470012

Rollers

21

91011979

Latch Box Assembly

22

OPTIONAL

Cutting Board (order Model #1004)

23

92007052

Storage Compartment (Models 1050L & 1051L only)

24

93260447

Nut, Whizlock 5/16-18

25

93420453

5/16-18Snap-inTee Nut

26

93380623

Level Leg

27

93110447

Pad for Level Legs

28

93770026

Cord Set

30

93110572

Black Storage Compartment Door (Model 1050L)

 

93110698

White Storage Compartment Door (Model 1051L)

38

93710014

Track Filler

40

93150487

Screw, #10-24x 3/8 SL HLX WST-Point

41

99270461

Cord Clamp

42

91008065

Rubber Grommets (Includes Spacers) Pkg. of Four

43

93260492

Nut, Hex Lock 5/16-18

45

91007999

Mounting Stud Strip Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

MODELS 1050L-C,

1051L-C,1055-K,1059-C

Service Parts

Page 2 of 4

70

FRONT

 

66

71

 

 

65

 

87

68

 

89

 

 

69

 

87

ITEM NO.

PART NO.

DESCRIPTION

65

91014197

Switch Assembly, Top Limit

66

99260330

Nut, Kep #10-32

67

93170263

Bolt - Special 7/16-20x1-5/8

68

93390127

Top Rail Assembly, Right

69

93390126

Top Rail Assembly, Left

70

93271136

Wire Clamp

71

93150506

Screw, #12-24x 5/16 SL HX WST-Point

73

93260443

Push-OnRetainer

77

93420442

Pin, Upper Rear

78

93710029

Spacer, Rail, Rear

80

93380632

Shaft, Lower 7.218 Long

82

92004582

Link, Main 2-Hole

83

91005183

Link Assembly, Peened

84

92004584

Ram Mounting Channel

85

91009243

Ram Platen

86

93170265

Cap Screw, Hex 5/16-18x ½

87

93710026

Spacer, Ram Front

88

93710030

Spacer, Ram Rear

89

93160408

Screw, #10-32x .625 SC HEX HD

*

93770071

Wire Harness

10