OPERATOR’S
MANUAL
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Reproduction |
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for |
Baron XL / 2400 XL / RD Series |
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21HP Hydro Tractors |
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Mfg. No. Description Not |
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2690762 |
Simplicity Baron XL, 21HP w/ 40” Mower (CE) |
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2690763 |
Snapper RD21V40, 21HP w/ 40” Mower (CE) |
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2690772 |
Massey Ferguson 2421 XL, 20HP w/ 40” Mower (CE) |
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2690773 |
Simplicity Baron XL, 21HP 4WD w/40” Mower (CE) |
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2690774 |
Snapper RD21V40, 21HP 4WD w/40” Mower (CE) |
1735268
Revision G
Original Instructions
Reproduction |
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.................................Safety Rules & Information |
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4 |
........................................Regular Maintenance |
20 |
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Identification Numbers ............................................ |
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9 |
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Maintenance Schedule.......................................... |
20 |
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Safety Decals ........................................................ |
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10 |
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Check Tire Pressures ............................................ |
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Safety Icons........................................................... |
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11 |
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Safety Interlock System Check.............................. |
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Features & Controls .......................................... |
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12 |
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Blade Brake Check................................................ |
21 |
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Operating the Tractor........................................ |
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14 |
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Battery Maintenance ............................................. |
21 |
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Safety Interlock System Tests ............................... |
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Engine Maintenance |
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General Operating Safety |
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15 |
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Troubleshooting & Adjustments ...................... |
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Adding Fuel ........................................................... |
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Troubleshooting the Tractor .................................. |
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Starting the Engine ................................................ |
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Troubleshooting the Mower................................... |
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Stopping the Tractor & Engine............................... |
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Seat Adjustment.................................................... |
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Driving the Tractor................................................. |
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Hopper Latch Adjustment...................................... |
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Mowing.................................................................. |
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Catcher-Full Alarm Adjustment.............................. |
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Mowing in Reverse................................................ |
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Mower Lift Adjustme t........................................... |
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Operating an Attachment in Reverse..................... |
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Cutting Height Adjustment..................................... |
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Pushing the Tractor by Hand................................. |
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Level ng the M wer ............................................... |
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Parking Brake Function ......................................... |
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Ba ery Charg ng ................................................... |
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Emptying the Catcher............................................ |
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Warran y............................................................. |
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Attaching a Trailer ................................................. |
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18 |
Spe ifi a ions.................................................... |
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Catcher Installation & Removal |
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18 |
Parts & A essories.......................................... |
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12 Volt Power Outlet (Some Models) .................... |
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NOTE: In this manual, “left” and “right” are referred to as |
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Storage |
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seen from the operating position. |
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Reproduction |
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3
Safety Rules & Information
Operating Safety
Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.
Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.
Read the Manual
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The operator’s manual contains important safety information you need to be aware of |
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BEFORE you operate your unit as well as DURING operation. |
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Safe operating techniques, an explanation of the product’s features and c |
nt ols, |
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and maintenance information is included to help you get the m |
st ut y |
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equipment investment. |
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Be sure to completely read the Safety Rules and Informa ion found on the |
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following pages. Also completely read the Operati n sec i n. |
for |
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Children |
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Reverse |
Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often attracted to the unit and mowing activity. Never assume that children will remain where you last saw them. If there is a risk that children may enter the area where you are mowing, have another responsible adult watch them.
DO NOT GIVE CHILDREN RIDES ON THIS UNIT! This encourages them to come near the unit in the future while it is running, and they could be seriously hurt. They may then approach the unit for a ride when you are not expecting it, and you may run over them.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while traveling in reverse even with the mower blades disengaged.
4
Safety Rules & Information
Slope Operation
You could be seriously injured or even killed if you use this unit on too steep an incline. Using the unit on a slope that is too steep or where you don’t have adequate traction can cause you to lose control or roll over.
A good rule of thumb is to not operate on any slope you cannot back up (in 2-wheel drive mode). You should not operate on inclines with a slope greater than a 3.5 foot rise over a 20 foot length. Always drive up and down slopes: never cross the face.
Also note that the surface you are driving on can greatly impact stability and control.
Wet grass or icy pavement can seriously affect your ability to control the unit.
If you feel unsure about operating the unit on an incline, don’t do it. It’s not worth the risk.
Moving Parts
This equipment has many moving parts that can injure you or someone else. However, if you are seated in the seat properly, and follow all the rules in this book, the unit is safe
to operate. |
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The mower deck has spinning mower blades that can amputate hands and feet. Do not |
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allow anyone near the equipment while it is running! |
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To help you, the operator, use this equipment safely, it is equipped with an opera r- |
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present safety system. Do NOT attempt to alter or bypass he system. See your dealer |
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immediately if the system does not pass all the safe y in erlock system tests found in |
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this manual. |
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Thrown Objects |
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This unit has spinning mower blades. These blades can pick up and throw debris that |
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could seriously injure a bystander. Be sure to clean up the area to be mowed |
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BEFORE you start mowing. |
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Do not operate this unit without the entire grass catcher or discharge guard (deflector) |
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in place. |
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Also, do not allow anyone in the area while the unit is running! If someone does enter |
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the area, shut the unit off immediately until they leave. |
Fuel and Maintenance
Gasoline is extremely flammable. Its vapors are also extremely flammable and can travel to distant ignition sources. Gasoline must only be used as a fuel, not as a solvent or cleaner. It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light. Fuel belongs in an approved, plastic, sealed gas can, or in the tractor fuel tank with the cap securely closed. Spilled fuel needs to be cleaned up immediately.
Proper maintenance is critical to the safety and performance of your unit. Be sure to perform the maintenance procedures listed in this manual, especially periodically testing the safety system.
5
Safety Rules and Information
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment This mowing deck is capable of
amputating hands and feet and throwing objects. The triangle |
in text signifies important cautions or warnings which |
must be followed. |
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GENERAL OPERATION
1. |
Read, understand, and follow all instructions in the manual and |
16. |
Use extra care when loading or unloading the unit into a trailer |
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2. |
on the unit before starting. |
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17. |
or truck. |
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Do not put hands or feet near rotating parts or under the |
Always wear eye protection when operating this unit. |
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3. |
machine. Keep clear of the discharge opening at all times. |
18. |
Data indicates that operators, age 60 years and above, are |
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Only allow responsible adults, who are familiar with the |
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involved in a large percentage of power equipment-related |
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instructions, to operate the unit (local regulations can restrict |
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injuries. These operators should evaluate their ability to |
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4. |
operator age). |
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operate the equipment safely enough to protect themselves |
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Clear the area of objects such as rocks, toys, wire, etc., which |
19. |
and others from injury. |
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5. |
could be picked up and thrown by the blade(s). |
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Follow the manufacturer’s recommendations for wheel weights |
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Be sure the area is clear of other people before mowing. Stop |
20. |
or counterweights. |
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6. |
the unit if anyone enters the area. |
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Keep in mind the operator is responsible for accidents |
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Never carry passengers. |
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21. |
occurring to other people or property. |
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7. |
Do not mow in reverse unless absolutely necessary. Always |
All drivers should seek and obtain professional and |
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8. |
look down and behind before and while travelling in reverse. |
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practical instruction. |
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facing forward, in the direction of travel.ReproductionIf the unit is facing preparations before storing the unit for both short and long |
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Never direct discharge material toward anyone. Avoid |
22. |
Always wear substantial footwear and trousers. Never operate |
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discharging material against a wall or obstruction. Material |
23. |
when barefoot or weari g sa dals. |
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may ricochet back toward the operator. Stop the blade(s) |
Befo e using, always visually check that the blades and blade |
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9. |
when crossing gravel surfaces. |
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ha dwa e are prese t, i tact, a d secure. Replace worn or |
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Do not operate the machine without the entire grass catcher, |
24. |
damaged parts. |
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10. |
discharge guard (deflector), or other safety devices in place. |
Disengage a achments bef re: refueling, removing an |
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Slow down before turning. |
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attachmen , mak ng adjustments (unless the adjustment can |
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11. |
Never leave a running unit unattended. Always disengage he |
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be made from he operator’s position). |
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PTO, set parking brake, stop engine, and remove keys bef refor25. When the ma hine is parked, stored, or left unattended, lower |
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12. |
dismounting. |
ff engine |
26. |
the |
tting means unless a positive mechanical lock is used. |
Disengage blades (PTO) when not mowing. Shut |
Before leaving the operator’s position for any reason, engage |
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and wait for all parts to come to a complete stop bef |
re |
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the parking brake (if equipped), disengage the PTO, stop the |
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cleaning the machine, removing the grass catcher, or |
27. |
engine, and remove the key. |
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13. |
unclogging the discharge guard. |
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To re |
uce fire hazard, keep the unit free of grass, leaves, & |
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Operate the machine only in daylight or good artificial light. |
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excess oil. Do not stop or park over dry leaves, grass, or |
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14. |
Do not operate the unit while under the influenceNotof alcohol |
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c mbustible materials. |
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or drugs. |
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Watch for traffic when operating near or crossing roadways. |
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TRANSPORTING AND STO AGE |
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4. |
Always follow the engine manual instructions for storage |
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1. |
When transporting the unit on an open trailer, make sure it is |
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2. |
backwards, wind lift could damage the unit. |
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5. |
term periods. |
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Always observe safe refueling and fuel handling practices |
Always follow the engine manual instructions for proper start- |
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3. |
when refueling the unit after transportation or storage. |
6. |
up procedures when returning the unit to service. |
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Never store the unit (with fuel) in an enclosed poorly ventilated |
Never store the unit or fuel container inside where there is an |
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structure. Fuel vapors can travel to an ignition source (such as |
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open flame or pilot light, such as in a water heater. Allow unit to |
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a furnace, water heater, etc.) and cause an explosion. Fuel |
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cool before storing. |
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vapor is also toxic to humans and animals. |
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6
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.
Control of a walk-behind or ride-on machine sliding on a slope will not be regained by the application of the brake. The main reasons for loss of control are: insufficient tire grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for its task, lack of awareness of the ground conditions, incorrect hitching and load distribution.
1. Mow up and down slopes, not across.
2. Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
3. Choose a slow speed so that you will not have to stop or change speeds while on the slope.
4.Do not mow on wet grass. Tires may loose traction.
5.Always keep unit in gear especially when traveling down slopes. Do not shift to neutral and coast downhill.
6.Avoid starting, stopping, or turning on a slope. If tires lose
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and back down slowly. Avoid suddenReproductionturns. 2. Look for the relevant Emissions Durability Period and Air Index |
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traction, disengage the blade(s) and proceed slowly straight |
CHILDREN |
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7. |
down the slope. |
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Keep all movement on slopes slow and gradual. Do not make |
T agic accidents can occur if the operator is not alert to the |
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sudden changes in speed or direction, which could cause the |
p esence of ch ldren. Children are often attracted to the unit and |
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8. |
machine to rollover. |
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the mowing ac v y. Never assume that children will remain where |
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Use extra care while operating machines with grass catchers |
y u last saw hem. |
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or other attachments; they can affect the stabili y of he unit. |
1. Keep h ldren out of the mowing area and under the watchful |
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9. |
Do not use on steeps slopes. |
ur f |
forare of ano her responsible adult. |
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Do not try to stabilize the machine by putting y |
n he |
2. Be alert and turn unit off if children enter the area. |
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ground (ride-on units). |
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3. Before and during reverse operation, look behind and down |
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10. |
Do not mow near drop-offs, ditches, or embankments. The |
for small children. |
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mower could suddenly turn over if a wheel is ver the edge of |
4. Never carry children, even with the blade(s) off. They may fall |
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a cliff or ditch, or if an edge caves in. |
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off and be seriously injured or interfere with safe unit operation. |
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11. |
Do not use grass catchers on steep slopes. |
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Children who have been given rides in the past may suddenly |
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12. |
Do not mow slopes you cannot backNotup them. |
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13. |
See your authorized dealer/retailer for recommendati |
ns f |
appear in the mowing area for another ride and be run over or |
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wheel weights or counterweights to improve stability. |
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backed over by the machine. |
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5. Never allow children to operate the unit. |
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14. |
Remove obstacles such as rocks, tree limbs, etc. |
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6. Use extra care when approaching blind corners, shrubs, trees, |
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15. |
Use slow speed. Tires may lose traction on slo |
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or other objects that may obscure vision. |
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16. |
through the brakes are functioning prop rly. |
n, turn slowly |
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Do not turn on slopes unless necessary, and th |
EMISSIONS |
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17. |
and gradually downhill, if possible. |
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Four Wheel Drive Models: Four Wheel Drive improves access |
1. Engine exhaust from this product contains chemicals known, |
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to dangerously sloped terrain, increasing the possibility of roll- |
in certain quantities, to cause cancer, birth defects, or other |
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over. If the machine stops while going uphill, stop the blades |
reproductive harm. |
information on the engine emissions label.
TOWED EQUIPMENT (RIDE-ON UNITS)
1.Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
2.Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes.
3.Never allow children or others in or on towed equipment.
4.On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5.Travel slowly and allow extra distance to stop.
6.Do not shift to neutral and coast down hill.
IGNITION SYSTEM
1. This spark ignition system complies with Canadian ICES-002.
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SERVICE AND MAINTENANCE |
11. |
Do not remove the fuel filter when the engine is hot as spilled |
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Safe Handling of Gasoline |
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gasoline may ignite. Do not spread fuel line clamps further |
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than necessary. Ensure clamps grip hoses firmly over the filter |
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1. |
Extinguish all cigarettes, cigars, pipes, and other sources of |
12. |
after installation. |
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ignition. |
Do not use gasoline containing METHANOL, gasohol |
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Use only approved gasoline containers. |
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containing more than 10% ETHANOL, gasoline additives, or |
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3. |
Never remove the gas cap or add fuel with the engine running. |
13. |
white gas because engine/fuel system damage could result. |
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4. |
Allow the engine to cool before refueling. |
If the fuel tank must be drained, it should be drained outdoors. |
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Never fuel the machine indoors. |
14. |
Replace faulty silencers/mufflers. |
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5. |
Never store the machine or fuel container where there is an |
15. |
Use only factory authorized replacement parts when making |
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open flame, spark, or pilot light such as near a water heater or |
16. |
repairs. |
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6. |
other appliance. |
Always comply with factory specifications on all settings and |
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Never fill containers inside a vehicle or on a truck bed with a |
17. |
adjustments. |
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plastic bed liner. Always place containers on the ground away |
Only authorized service locations should be utilized for major |
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7. |
from your vehicle before filling. |
18. |
service and repair requirements. |
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Remove gas-powered equipment from the truck or trailer and |
Never attempt to make major repairs on this unit unless you |
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refuel it on the ground. If this is not possible, then refuel such |
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have been properly trained. Improper service procedures can |
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equipment on a trailer with a portable container, rather than |
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result in hazardous operation, equipment damage and voiding |
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8. |
from a gasoline dispenser nozzle. |
19. |
of manufacturer’s warranty. |
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Keep nozzle in contact with the rim of the fuel tank or container |
On multiple blade mowers, take care as rotating one blade can |
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opening at all times until fueling is complete. Do not use a |
20. |
cause other blades to rotate. |
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9. |
nozzle lock-open device. |
Do not change engine governor settings or over-speed the |
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If fuel is spilled on clothing, change clothing immediately. |
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engine. Operating the engine at excessive speed can |
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10. |
Never over-fill the fuel tank. Replace gas cap and tighten |
21. |
inc ease the hazard of perso al i jury. |
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11. |
securely. |
Disengage drive attachme ts, stop the engine, remove the |
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Use extra care in handling gasoline and other fuels. They are |
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key, and disc |
nnect the spark plug wire(s) before: clearing |
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12. |
flammable and vapors are explosive. |
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attachment bl |
ckages and chutes, performing service work, |
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If fuel is spilled, do not attempt to start the engine but move the |
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striking an objec , r f the unit vibrates abnormally. After |
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machine away from the area of spillage and avoid crea ing any |
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striking an objec , nspect the machine for damage and make |
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13. |
source of ignition until fuel vapors have dissipated. |
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repairs before res ar ing and operating the equipment. |
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Replace all fuel tank caps and fuel container caps securely.for |
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22. |
Never pla e hands near the moving parts, such as a hydro |
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Service & Maintenance |
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p mp ooling fan, when the tractor is running. (Hydro pump |
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23. |
cooling fans are typically located on top of the transaxle). |
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1. |
Never run the unit in an enclosed area where carb n |
Units with hydraulic pumps, hoses, or motors: WARNING: |
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2. |
monoxide fumes may collect. |
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Hy raulic fluid escaping under pressure may have sufficient |
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Keep nuts and bolts, especially blade attachment bolts, tight |
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f rce to penetrate skin and cause serious injury. If foreign fluid |
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3. |
and keep equipment in good condition. Not |
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is injected into the skin it must be surgically removed within a |
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Never tamper with safety devices. Check their proper |
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few hours by a doctor familiar with this form of injury or |
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operation regularly and make necessary repairs if they a e n t |
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gangrene may result. Keep body and hands away from pin |
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4. |
functioning properly. |
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holes or nozzles that eject hydraulic fluid under high pressure. |
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Keep unit free of grass, leaves, or other debris build-up. Clean |
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Use paper or cardboard, and not hands, to search for leaks. |
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up oil or fuel spillage. and remove any fuel-soak d d bris. |
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Make sure all hydraulic fluid connections are tight and all |
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5. |
Allow machine to cool before storage. |
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hydraulic hoses and lines are in good condition before |
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If you strike an object, stop and inspect the machine. R pair, |
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applying pressure to the system. If leaks occur, have the unit |
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6. |
if necessary, before restarting. |
24. |
serviced immediately by your authorized dealer. |
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Never make adjustments or repairs with the engine running. |
WARNING: Stored energy device. Improper release of |
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7. |
Check grass catcher components and the discharge guard |
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springs can result in serious personal injury. Springs should |
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frequently and replace with manufacturer’sReproductionrecommended be removed by an authorized technician. |
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8. |
parts, when necessary. |
25. |
Models equipped with an engine radiator: WARNING: Stored |
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Mower blades are sharp. Wrap the blade or wear gloves, and |
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energy device. To prevent serious bodily injury from hot |
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9. |
use extra caution when servicing them. |
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coolant or steam blow-out, never attempt to remove the |
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Check brake operation frequently. Adjust and service as |
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radiator cap while the engine is running. Stop the engine and |
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10. |
required. |
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wait until it is cool. Even then, use extreme care when |
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Maintain or replace safety and instructions labels, as |
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removing the cap. |
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necessary. |
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8
Identification Numbers
Identification Numbers |
CE Identification Tag Markings |
When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers.
Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown.
NOTE: For location of engine identification numbers, refer to the engine owner’s manual.
A.Manufacturer’s Identification Number
B.Manufacturer’s Serial Number
C.Power Rating in Kilowatts
D.Maximum Engine Speed in Rotations per Minute
E.Manufacturer’s Name and Address
F.Year of Manufacture
G.CE Compliance Logo
H.Mass of Unit in Kilograms
I.Guaranteed Sound Power in Decibels
A
Part No. xxxxxxx
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B |
xxxxxxxxxxxxxxx |
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xxxdB |
I |
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Serial No. xxxxxxxxxx |
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Tractor ID Tag |
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xxxxxxxxxxxxxxxxxxxxxxx |
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H |
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E |
xxxxxxxxxxxxxxxxxxxxxxx |
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kg: xxx |
C |
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for |
xxxxxxxxxxxxxxxxxxxxxxx |
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20xx |
kW: x.xx |
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xxxxxxxxxxxxxxxxxxxxxxx |
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xxxx max |
D |
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PRODUCT |
REFERENCE DATA |
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F |
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G |
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Model Description Name/Number |
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Unit MFG Number |
Unit SERIAL umber |
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Mower Deck MFG Number |
Mower Deck SERIAL Number |
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Not |
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Dealer Name |
Date Purchased |
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ENGINE REFERENCE DATA |
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Engine Make |
Engine Model |
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Engine Type/Spec |
Engine Code/Serial Number |
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Reproduction |
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9
Safety Decals
Safety Decals
This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read
and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.
Part No. 1723310 |
Reproduction |
Part No. 1723470 |
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Decal - Dange , |
Decal - Da ger, |
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Decal - Danger, |
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Thrown Objects |
Thr wn Objects |
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Thrown Objects |
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Part No. 1721107 |
Part No. 1720390 |
Part No. 1720391 |
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Not |
for |
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Decal - Operating Instructions, CE Models, |
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Part No. 1734027 |
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1723317 |
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Decal - Danger, Rotating |
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Decal - Hopper Pedal |
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Decal - Hopper Release |
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Blades |
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Part No. 1723317 |
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Part No. 1724680 |
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Part No. 1720389 |
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Decal - Hopper |
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Decal - Drawbar |
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Decal - Cutting |
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Control |
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Limits |
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Height |
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Part No. 1721141 |
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Decal - Transmission |
Decal - Ignition |
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Positions |
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Release |
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Part No. 1722806 |
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Part No. 1723425 |
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10