Briggs & Stratton 2400 XL, BARON XL, RD User Manual

0 (0)

OPERATOR’S

MANUAL

 

Reproduction

 

 

for

Baron XL / 2400 XL / RD Series

21HP Hydro Tractors

 

Mfg. No. Description Not

 

2690762

Simplicity Baron XL, 21HP w/ 40” Mower (CE)

2690763

Snapper RD21V40, 21HP w/ 40” Mower (CE)

2690772

Massey Ferguson 2421 XL, 20HP w/ 40” Mower (CE)

2690773

Simplicity Baron XL, 21HP 4WD w/40” Mower (CE)

2690774

Snapper RD21V40, 21HP 4WD w/40” Mower (CE)

1735268

Revision G

Original Instructions

Reproduction

Not

for

 

Table of Contents

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.................................Safety Rules & Information

 

 

4

........................................Regular Maintenance

20

Identification Numbers ............................................

 

 

9

 

Maintenance Schedule..........................................

20

Safety Decals ........................................................

 

 

10

 

Check Tire Pressures ............................................

20

Safety Icons...........................................................

 

 

11

 

Safety Interlock System Check..............................

21

Features & Controls ..........................................

 

 

12

 

Blade Brake Check................................................

21

Operating the Tractor........................................

 

 

14

 

Battery Maintenance .............................................

21

Safety Interlock System Tests ...............................

 

15

 

Engine Maintenance

21

General Operating Safety

 

 

15

 

 

 

Troubleshooting & Adjustments ......................

22

Adding Fuel ...........................................................

 

 

15

 

Troubleshooting the Tractor ..................................

22

Starting the Engine ................................................

 

 

15

 

Troubleshooting the Mower...................................

23

Stopping the Tractor & Engine...............................

 

15

 

Seat Adjustment....................................................

24

Driving the Tractor.................................................

 

 

16

 

Hopper Latch Adjustment......................................

24

Mowing..................................................................

 

 

16

 

Catcher-Full Alarm Adjustment..............................

24

Mowing in Reverse................................................

 

 

16

 

Mower Lift Adjustme t...........................................

25

Operating an Attachment in Reverse.....................

16

 

Cutting Height Adjustment.....................................

25

Pushing the Tractor by Hand.................................

 

 

16

 

Level ng the M wer ...............................................

25

Parking Brake Function .........................................

 

 

17

 

Ba ery Charg ng ...................................................

25

Emptying the Catcher............................................

 

 

17

Warran y.............................................................

26

Attaching a Trailer .................................................

 

 

18

Spe ifi a ions....................................................

27

Catcher Installation & Removal

 

for

 

28

 

18

Parts & A essories..........................................

12 Volt Power Outlet (Some Models) ....................

19

NOTE: In this manual, “left” and “right” are referred to as

Storage

 

 

19

 

 

seen from the operating position.

 

 

 

 

 

 

 

Not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reproduction

 

3

Safety Rules & Information

Operating Safety

Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.

Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.

Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.

Read the Manual

 

Reproduction

The operator’s manual contains important safety information you need to be aware of

BEFORE you operate your unit as well as DURING operation.

 

 

Safe operating techniques, an explanation of the product’s features and c

nt ols,

and maintenance information is included to help you get the m

st ut y

ur

equipment investment.

Not

 

 

Be sure to completely read the Safety Rules and Informa ion found on the

 

following pages. Also completely read the Operati n sec i n.

for

 

Children

 

Reverse

Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often attracted to the unit and mowing activity. Never assume that children will remain where you last saw them. If there is a risk that children may enter the area where you are mowing, have another responsible adult watch them.

DO NOT GIVE CHILDREN RIDES ON THIS UNIT! This encourages them to come near the unit in the future while it is running, and they could be seriously hurt. They may then approach the unit for a ride when you are not expecting it, and you may run over them.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while traveling in reverse even with the mower blades disengaged.

4

Safety Rules & Information

Slope Operation

You could be seriously injured or even killed if you use this unit on too steep an incline. Using the unit on a slope that is too steep or where you don’t have adequate traction can cause you to lose control or roll over.

A good rule of thumb is to not operate on any slope you cannot back up (in 2-wheel drive mode). You should not operate on inclines with a slope greater than a 3.5 foot rise over a 20 foot length. Always drive up and down slopes: never cross the face.

Also note that the surface you are driving on can greatly impact stability and control.

Wet grass or icy pavement can seriously affect your ability to control the unit.

If you feel unsure about operating the unit on an incline, don’t do it. It’s not worth the risk.

Moving Parts

This equipment has many moving parts that can injure you or someone else. However, if you are seated in the seat properly, and follow all the rules in this book, the unit is safe

to operate.

Reproduction

 

 

 

The mower deck has spinning mower blades that can amputate hands and feet. Do not

allow anyone near the equipment while it is running!

 

 

To help you, the operator, use this equipment safely, it is equipped with an opera r-

 

Not

 

present safety system. Do NOT attempt to alter or bypass he system. See your dealer

immediately if the system does not pass all the safe y in erlock system tests found in

this manual.

 

for

 

 

 

 

Thrown Objects

 

This unit has spinning mower blades. These blades can pick up and throw debris that

 

could seriously injure a bystander. Be sure to clean up the area to be mowed

 

BEFORE you start mowing.

 

Do not operate this unit without the entire grass catcher or discharge guard (deflector)

 

in place.

 

 

 

Also, do not allow anyone in the area while the unit is running! If someone does enter

 

the area, shut the unit off immediately until they leave.

Fuel and Maintenance

Gasoline is extremely flammable. Its vapors are also extremely flammable and can travel to distant ignition sources. Gasoline must only be used as a fuel, not as a solvent or cleaner. It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light. Fuel belongs in an approved, plastic, sealed gas can, or in the tractor fuel tank with the cap securely closed. Spilled fuel needs to be cleaned up immediately.

Proper maintenance is critical to the safety and performance of your unit. Be sure to perform the maintenance procedures listed in this manual, especially periodically testing the safety system.

5

Safety Rules and Information

Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment This mowing deck is capable of

amputating hands and feet and throwing objects. The triangle

in text signifies important cautions or warnings which

must be followed.

 

GENERAL OPERATION

1.

Read, understand, and follow all instructions in the manual and

16.

Use extra care when loading or unloading the unit into a trailer

2.

on the unit before starting.

 

17.

or truck.

Do not put hands or feet near rotating parts or under the

Always wear eye protection when operating this unit.

3.

machine. Keep clear of the discharge opening at all times.

18.

Data indicates that operators, age 60 years and above, are

Only allow responsible adults, who are familiar with the

 

involved in a large percentage of power equipment-related

 

instructions, to operate the unit (local regulations can restrict

 

injuries. These operators should evaluate their ability to

4.

operator age).

 

 

operate the equipment safely enough to protect themselves

Clear the area of objects such as rocks, toys, wire, etc., which

19.

and others from injury.

5.

could be picked up and thrown by the blade(s).

 

Follow the manufacturer’s recommendations for wheel weights

Be sure the area is clear of other people before mowing. Stop

20.

or counterweights.

6.

the unit if anyone enters the area.

 

Keep in mind the operator is responsible for accidents

Never carry passengers.

 

21.

occurring to other people or property.

7.

Do not mow in reverse unless absolutely necessary. Always

All drivers should seek and obtain professional and

8.

look down and behind before and while travelling in reverse.

 

practical instruction.

facing forward, in the direction of travel.ReproductionIf the unit is facing preparations before storing the unit for both short and long

Never direct discharge material toward anyone. Avoid

22.

Always wear substantial footwear and trousers. Never operate

 

discharging material against a wall or obstruction. Material

23.

when barefoot or weari g sa dals.

 

may ricochet back toward the operator. Stop the blade(s)

Befo e using, always visually check that the blades and blade

9.

when crossing gravel surfaces.

 

 

ha dwa e are prese t, i tact, a d secure. Replace worn or

Do not operate the machine without the entire grass catcher,

24.

damaged parts.

10.

discharge guard (deflector), or other safety devices in place.

Disengage a achments bef re: refueling, removing an

Slow down before turning.

 

 

attachmen , mak ng adjustments (unless the adjustment can

11.

Never leave a running unit unattended. Always disengage he

 

be made from he operator’s position).

 

PTO, set parking brake, stop engine, and remove keys bef refor25. When the ma hine is parked, stored, or left unattended, lower

12.

dismounting.

ff engine

26.

the

tting means unless a positive mechanical lock is used.

Disengage blades (PTO) when not mowing. Shut

Before leaving the operator’s position for any reason, engage

 

and wait for all parts to come to a complete stop bef

re

 

the parking brake (if equipped), disengage the PTO, stop the

 

cleaning the machine, removing the grass catcher, or

27.

engine, and remove the key.

13.

unclogging the discharge guard.

 

To re

uce fire hazard, keep the unit free of grass, leaves, &

Operate the machine only in daylight or good artificial light.

 

excess oil. Do not stop or park over dry leaves, grass, or

14.

Do not operate the unit while under the influenceNotof alcohol

 

c mbustible materials.

15

or drugs.

 

 

 

 

Watch for traffic when operating near or crossing roadways.

 

 

 

 

 

 

 

 

TRANSPORTING AND STO AGE

 

4.

Always follow the engine manual instructions for storage

1.

When transporting the unit on an open trailer, make sure it is

2.

backwards, wind lift could damage the unit.

 

5.

term periods.

Always observe safe refueling and fuel handling practices

Always follow the engine manual instructions for proper start-

3.

when refueling the unit after transportation or storage.

6.

up procedures when returning the unit to service.

Never store the unit (with fuel) in an enclosed poorly ventilated

Never store the unit or fuel container inside where there is an

 

structure. Fuel vapors can travel to an ignition source (such as

 

open flame or pilot light, such as in a water heater. Allow unit to

 

a furnace, water heater, etc.) and cause an explosion. Fuel

 

cool before storing.

 

vapor is also toxic to humans and animals.

 

 

 

 

6

Safety Rules and Information
WARNING
Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally.
When operating on slopes use additional wheel weights or counterweights. See your dealer/retailer to determine which weights are available and appropriate for your unit.
Select slow ground speed before driving onto slope. In addition to front weights, use extra caution when operating on slopes with rear-mounted grass catchers. Mow UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not operate on it.

Control of a walk-behind or ride-on machine sliding on a slope will not be regained by the application of the brake. The main reasons for loss of control are: insufficient tire grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for its task, lack of awareness of the ground conditions, incorrect hitching and load distribution.

1. Mow up and down slopes, not across.

2. Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.

3. Choose a slow speed so that you will not have to stop or change speeds while on the slope.

4.Do not mow on wet grass. Tires may loose traction.

5.Always keep unit in gear especially when traveling down slopes. Do not shift to neutral and coast downhill.

6.Avoid starting, stopping, or turning on a slope. If tires lose

 

and back down slowly. Avoid suddenReproductionturns. 2. Look for the relevant Emissions Durability Period and Air Index

 

traction, disengage the blade(s) and proceed slowly straight

CHILDREN

7.

down the slope.

 

 

Keep all movement on slopes slow and gradual. Do not make

T agic accidents can occur if the operator is not alert to the

 

sudden changes in speed or direction, which could cause the

p esence of ch ldren. Children are often attracted to the unit and

8.

machine to rollover.

 

 

the mowing ac v y. Never assume that children will remain where

Use extra care while operating machines with grass catchers

y u last saw hem.

 

or other attachments; they can affect the stabili y of he unit.

1. Keep h ldren out of the mowing area and under the watchful

9.

Do not use on steeps slopes.

ur f

forare of ano her responsible adult.

Do not try to stabilize the machine by putting y

n he

2. Be alert and turn unit off if children enter the area.

 

ground (ride-on units).

 

 

3. Before and during reverse operation, look behind and down

10.

Do not mow near drop-offs, ditches, or embankments. The

for small children.

 

mower could suddenly turn over if a wheel is ver the edge of

4. Never carry children, even with the blade(s) off. They may fall

 

a cliff or ditch, or if an edge caves in.

 

 

off and be seriously injured or interfere with safe unit operation.

11.

Do not use grass catchers on steep slopes.

 

 

Children who have been given rides in the past may suddenly

12.

Do not mow slopes you cannot backNotup them.

13.

See your authorized dealer/retailer for recommendati

ns f

appear in the mowing area for another ride and be run over or

 

wheel weights or counterweights to improve stability.

 

backed over by the machine.

 

 

5. Never allow children to operate the unit.

14.

Remove obstacles such as rocks, tree limbs, etc.

 

 

6. Use extra care when approaching blind corners, shrubs, trees,

15.

Use slow speed. Tires may lose traction on slo

s v

n

or other objects that may obscure vision.

16.

through the brakes are functioning prop rly.

n, turn slowly

Do not turn on slopes unless necessary, and th

EMISSIONS

17.

and gradually downhill, if possible.

 

 

Four Wheel Drive Models: Four Wheel Drive improves access

1. Engine exhaust from this product contains chemicals known,

 

to dangerously sloped terrain, increasing the possibility of roll-

in certain quantities, to cause cancer, birth defects, or other

 

over. If the machine stops while going uphill, stop the blades

reproductive harm.

information on the engine emissions label.

TOWED EQUIPMENT (RIDE-ON UNITS)

1.Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

2.Follow the manufacturer’s recommendations for weight limit for towed equipment and towing on slopes.

3.Never allow children or others in or on towed equipment.

4.On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

5.Travel slowly and allow extra distance to stop.

6.Do not shift to neutral and coast down hill.

IGNITION SYSTEM

1. This spark ignition system complies with Canadian ICES-002.

7

Safety Rules & Information

 

 

 

 

 

 

 

 

 

 

 

 

SERVICE AND MAINTENANCE

11.

Do not remove the fuel filter when the engine is hot as spilled

Safe Handling of Gasoline

 

gasoline may ignite. Do not spread fuel line clamps further

 

than necessary. Ensure clamps grip hoses firmly over the filter

1.

Extinguish all cigarettes, cigars, pipes, and other sources of

12.

after installation.

2.

ignition.

Do not use gasoline containing METHANOL, gasohol

Use only approved gasoline containers.

 

containing more than 10% ETHANOL, gasoline additives, or

3.

Never remove the gas cap or add fuel with the engine running.

13.

white gas because engine/fuel system damage could result.

4.

Allow the engine to cool before refueling.

If the fuel tank must be drained, it should be drained outdoors.

Never fuel the machine indoors.

14.

Replace faulty silencers/mufflers.

5.

Never store the machine or fuel container where there is an

15.

Use only factory authorized replacement parts when making

 

open flame, spark, or pilot light such as near a water heater or

16.

repairs.

 

6.

other appliance.

Always comply with factory specifications on all settings and

Never fill containers inside a vehicle or on a truck bed with a

17.

adjustments.

 

 

plastic bed liner. Always place containers on the ground away

Only authorized service locations should be utilized for major

7.

from your vehicle before filling.

18.

service and repair requirements.

Remove gas-powered equipment from the truck or trailer and

Never attempt to make major repairs on this unit unless you

 

refuel it on the ground. If this is not possible, then refuel such

 

have been properly trained. Improper service procedures can

 

equipment on a trailer with a portable container, rather than

 

result in hazardous operation, equipment damage and voiding

8.

from a gasoline dispenser nozzle.

19.

of manufacturer’s warranty.

Keep nozzle in contact with the rim of the fuel tank or container

On multiple blade mowers, take care as rotating one blade can

 

opening at all times until fueling is complete. Do not use a

20.

cause other blades to rotate.

9.

nozzle lock-open device.

Do not change engine governor settings or over-speed the

If fuel is spilled on clothing, change clothing immediately.

 

engine. Operating the engine at excessive speed can

10.

Never over-fill the fuel tank. Replace gas cap and tighten

21.

inc ease the hazard of perso al i jury.

11.

securely.

Disengage drive attachme ts, stop the engine, remove the

Use extra care in handling gasoline and other fuels. They are

 

key, and disc

nnect the spark plug wire(s) before: clearing

12.

flammable and vapors are explosive.

 

attachment bl

ckages and chutes, performing service work,

If fuel is spilled, do not attempt to start the engine but move the

 

striking an objec , r f the unit vibrates abnormally. After

 

machine away from the area of spillage and avoid crea ing any

 

striking an objec , nspect the machine for damage and make

13.

source of ignition until fuel vapors have dissipated.

 

repairs before res ar ing and operating the equipment.

Replace all fuel tank caps and fuel container caps securely.for

 

 

 

 

22.

Never pla e hands near the moving parts, such as a hydro

Service & Maintenance

 

p mp ooling fan, when the tractor is running. (Hydro pump

23.

cooling fans are typically located on top of the transaxle).

1.

Never run the unit in an enclosed area where carb n

Units with hydraulic pumps, hoses, or motors: WARNING:

2.

monoxide fumes may collect.

 

Hy raulic fluid escaping under pressure may have sufficient

Keep nuts and bolts, especially blade attachment bolts, tight

 

f rce to penetrate skin and cause serious injury. If foreign fluid

3.

and keep equipment in good condition. Not

 

is injected into the skin it must be surgically removed within a

Never tamper with safety devices. Check their proper

 

few hours by a doctor familiar with this form of injury or

 

operation regularly and make necessary repairs if they a e n t

 

gangrene may result. Keep body and hands away from pin

4.

functioning properly.

 

holes or nozzles that eject hydraulic fluid under high pressure.

Keep unit free of grass, leaves, or other debris build-up. Clean

 

Use paper or cardboard, and not hands, to search for leaks.

 

up oil or fuel spillage. and remove any fuel-soak d d bris.

 

Make sure all hydraulic fluid connections are tight and all

5.

Allow machine to cool before storage.

 

hydraulic hoses and lines are in good condition before

If you strike an object, stop and inspect the machine. R pair,

 

applying pressure to the system. If leaks occur, have the unit

6.

if necessary, before restarting.

24.

serviced immediately by your authorized dealer.

Never make adjustments or repairs with the engine running.

WARNING: Stored energy device. Improper release of

7.

Check grass catcher components and the discharge guard

 

springs can result in serious personal injury. Springs should

 

frequently and replace with manufacturer’sReproductionrecommended be removed by an authorized technician.

8.

parts, when necessary.

25.

Models equipped with an engine radiator: WARNING: Stored

Mower blades are sharp. Wrap the blade or wear gloves, and

 

energy device. To prevent serious bodily injury from hot

9.

use extra caution when servicing them.

 

coolant or steam blow-out, never attempt to remove the

Check brake operation frequently. Adjust and service as

 

radiator cap while the engine is running. Stop the engine and

10.

required.

 

wait until it is cool. Even then, use extreme care when

Maintain or replace safety and instructions labels, as

 

removing the cap.

 

necessary.

 

 

 

8

Identification Numbers

Identification Numbers

CE Identification Tag Markings

When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers.

Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown.

NOTE: For location of engine identification numbers, refer to the engine owner’s manual.

A.Manufacturer’s Identification Number

B.Manufacturer’s Serial Number

C.Power Rating in Kilowatts

D.Maximum Engine Speed in Rotations per Minute

E.Manufacturer’s Name and Address

F.Year of Manufacture

G.CE Compliance Logo

H.Mass of Unit in Kilograms

I.Guaranteed Sound Power in Decibels

A

Part No. xxxxxxx

 

 

 

B

xxxxxxxxxxxxxxx

 

xxxdB

I

 

 

 

Serial No. xxxxxxxxxx

 

 

 

Tractor ID Tag

 

xxxxxxxxxxxxxxxxxxxxxxx

 

H

 

E

xxxxxxxxxxxxxxxxxxxxxxx

 

 

kg: xxx

C

 

 

for

xxxxxxxxxxxxxxxxxxxxxxx

 

20xx

kW: x.xx

 

 

 

xxxxxxxxxxxxxxxxxxxxxxx

 

xxxx max

D

PRODUCT

REFERENCE DATA

 

 

F

 

G

 

 

 

 

Model Description Name/Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit MFG Number

Unit SERIAL umber

 

 

 

 

 

 

 

Mower Deck MFG Number

Mower Deck SERIAL Number

 

 

 

 

 

 

 

 

Not

 

 

 

 

 

 

 

Dealer Name

Date Purchased

 

 

 

 

 

 

 

ENGINE REFERENCE DATA

 

 

 

 

 

 

 

Engine Make

Engine Model

 

 

 

 

 

 

 

Engine Type/Spec

Engine Code/Serial Number

 

 

 

 

 

 

 

 

Reproduction

 

 

 

 

9

Briggs & Stratton 2400 XL, BARON XL, RD User Manual

Safety Decals

Safety Decals

This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.

Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.

All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read

and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.

If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.

These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.

Part No. 1723310

Reproduction

Part No. 1723470

 

 

Decal - Dange ,

Decal - Da ger,

 

Decal - Danger,

 

 

Thrown Objects

Thr wn Objects

 

Thrown Objects

 

 

Part No. 1721107

Part No. 1720390

Part No. 1720391

 

Not

for

 

 

 

Decal - Operating Instructions, CE Models,

 

 

 

 

Part No. 1734027

 

 

 

 

 

 

 

 

 

1723317

 

 

 

Decal - Danger, Rotating

 

Decal - Hopper Pedal

 

Decal - Hopper Release

Blades

 

Part No. 1723317

 

Part No. 1724680

Part No. 1720389

 

 

 

 

 

 

Decal - Hopper

 

 

Decal - Drawbar

 

Decal - Cutting

Control

 

 

Limits

 

 

Height

 

 

 

Part No. 1721141

 

 

Decal - Transmission

Decal - Ignition

Positions

Release

Part No. 1722806

Part No. 1723425

 

10

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