Briggs & Stratton 1696007, 1695979, 1695988, 1696004, 1695986 User Manual

...
0 (0)
Briggs & Stratton 1696007, 1695979, 1695988, 1696004, 1695986 User Manual

Reproduction

Not

for

 

Products Covered by This Manual

The following products are covered by this manual:

 

 

Safety Alert Symbol and Signal Words

1695979, 1695984, 1695985, 1695986, 1695987, 1695988,

 

Thesafetyalertsymbol

indicatesapotentialpersonalinjury

1696000, 1696001, 1696002, 1696003, 1696004, 1696005,

 

 

hazard. A signal word (DANGER, WARNING, or CAUTION) is

1696006, 1696007, 1696024, 1696025, 1696026, 1696028,

 

 

used with the alert symbol to designate a degree or level of

1696029, 1696030, 1696080, 1696081, 1696082, 1696083,

 

 

hazard seriousness. A safety symbol may be used to represent

1696123, 1696125

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the type of hazard. The signal word NOTICE is used to address

Manual Contents:

 

 

 

practices not related to personal injury.

 

 

 

 

 

 

 

DANGER indicates a hazard which, if not avoided, will

Operator Safety

 

 

2

 

 

 

 

 

result in death or serious injury.

 

 

Safety System Tests.............................................................

 

 

7

 

 

 

WARNING indicates a hazard which, if not avoided, could

Features and Controls.........................................................

 

 

8

 

 

 

Operation

 

 

9

result in death or serious injury.

 

 

 

 

 

 

 

CAUTION indicates a hazard which, if not avoided, could

Maintenance.......................................................................

 

14

 

 

 

Troubleshooting.................................................................

 

18

result in minor or moderate injury.

 

© 2011 Briggs & Stratton Corporation, Milwaukee, WI, USA. All

NOTICE addresses practices not related to personal injury.

rights reserved.

 

 

 

2-Stage Snowthrower Hazard Symbols

 

 

 

 

 

Reproduction

Symbol

Meaning

The images in this document are representative, and are meant

Symbol

Mea i g

 

to compliment the instructional copy they accompany. Your unit

 

 

 

 

 

 

Safetyinf rmati

about

 

Read and understand the

may vary from the images displayed. LEFT and RIGHT are as

 

 

 

 

 

 

hazards that can result

 

operator's manual before

seen from the operator's position.

 

 

for

 

 

in pers

nal njury.

 

 

operating or servicing the

Operator Safety

Not

 

 

 

 

 

 

unit.

 

 

Ampu a

hazard -

 

Readtheoperator'smanual

 

 

rotating impeller.

 

 

before performing service.

Discharge Chute Warning

 

 

 

 

 

 

 

Amputation hazard -

 

Amputationhazard-rotating

DANGER

 

 

 

 

 

 

 

 

 

 

 

rotating impeller.

 

 

auger

 

 

 

 

 

 

 

 

 

 

 

Amputation hazard - do

 

Thrown objects hazard.

Amputation hazard

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

not touch moving parts.

 

 

Thedischargechutecontainsarotatingimpellertoth ow

 

 

 

 

 

 

Fire hazard.

 

 

Explosion hazard.

snow.Fingerscanquicklybecomecaughtintheim

ller.

 

 

 

 

 

 

 

 

Never clear or unclog the discharge chute with your

 

 

 

 

 

 

 

 

 

 

 

 

 

hands. Always use a clean-out tool.

 

 

 

 

 

 

 

 

 

Shock hazard.

 

 

Toxic fume hazard.

Failure to observe these safety instructions will result in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

traumatic amputation or severe laceration.

 

 

 

 

 

 

 

 

Hot surface hazard.

 

Ear protection

Hand contact with the rotating impeller inside the discharge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

recommendedforextended

chute is the most common cause of injury associated with

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

use.

snowthrowers.Neveruseyourhandstocleanoutthedischarge

 

 

 

 

 

 

Keep a safe distance.

 

Remove the key before

chute.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To safely clear a clogged discharge chute, follow these

 

 

 

 

 

 

 

 

 

 

 

performing service.

 

 

 

 

 

 

 

Keep children away.

 

Kickback hazard.

instructions:

 

 

 

 

 

 

 

 

 

 

1. Shut OFF the engine.

2.Wait 10 seconds to be sure the impeller blades have stopped rotating.

3.Always use a clean-out tool, not your hands.

Regional Warnings

WARNING

U.S.A. Models: Certain components in this product and its related accessories contain chemicals known to the stateofCaliforniatocausecancer,birthdefects,orother reproductive harm. Wash hands after handling.

2

• Never attempt to make major repairs on the snowthrower unless you have been properly trained. Improper servicing of the snowthrower can result in hazardous operation, equipment damage, and voiding of the product warranty.
Operation and Equipment Safety

WARNING

U.S.A. Models: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

General Safety Warnings

 

 

 

WARNING

Read the Manual

 

 

This snowthrower is only as safe as the operator. If it is

 

 

misused,ornotproperlymaintained,itcanbedangerous.

 

DANGER

 

 

Remember: you are responsible for your safety and that

 

 

 

of those around you.

This snowthrower is capable of amputating hands and

• Keep the area of operation clear of all persons, particularly

feetandthrowingobjects.Readandobserveallthesafety

instructions in this manual. Failure to do so will result in

 

small children and pets.

death or serious injury.

 

 

• Thoroughly inspect the area where the snowthrower will be

 

 

 

 

 

used and remove all doormats, sleds, boards, wires, and

 

WARNING

 

 

 

other foreign objects.

 

 

 

• Do not operate the snowthrower without wearing adequate

Read the operator's manuals before operating the

 

 

winter clothing.

machine. This machine can be dangerous if used

 

• Wearfootwearthatwillimprovefootingonslipperysurfaces.

carelessly.

 

 

 

Use caution to avoid slippi g or falling especially when

• Never operate the snowthrower without all guards, covers,

ope ating the s owthrower in reverse.

 

shields, and other safety protection devices in place and

Never operate the s wthrower without good visibility or

 

working.

 

 

 

light.

• Stop the engine whenever leaving the operating posi ion.

Disengage he auger while transporting.

Stop the engine and remove the key before uncl gging forhe • Always be sure of your footing, and keep a firm hold on the

 

impeller housing or discharge chute, and bef re making

 

handles. Walk, never run.

repairs or adjustments.

 

 

• Do not clear snow across the face of slopes. Use extreme

When leaving the machine, remove the key.

 

 

caution when changing direction on slopes. Do not attempt

• To reduce the risk of fire, keep the machine clean and free

 

to clear steep slopes.

 

from spilled fuel, oil, and debris.

Not

• Donotoverloadthemachinecapacitybyattemptingtoclear

 

 

 

 

 

snow too quickly.

 

WARNING

 

 

• Neveroperatethesnowthrowerathightransportspeedson

 

 

 

 

slippery surfaces. Look behind the snowthrower and use

Read, understand, and follow all the instructions

the

 

care when operating in reverse.

snowthrower and in the operator’s manual b fore

 

• Donotusethesnowthroweronsurfacesabovegroundlevel

operating this unit. Failure to observe the safety

 

instructions in this manual could result in death or

 

 

suchasroofsofresidences,garages,porches,orothersuch

serious injury.

Reproductionstructures or buildings.

• Be thoroughly familiar with the controls and the proper use

• Operators should evaluate their ability to operate the

 

snowthrowersafelyenoughtoprotectthemselvesandothers

 

of the snowthrower.

 

 

 

from injury.

• Make sure you are properly trained before operating the

• The snowthrower is intended to remove snow only. Do not

 

snowthrower.

 

 

 

use the snowthrower for any other purpose.

• Know how to stop the unit and disengage the controls

 

Do not carry passengers.

 

quickly.

 

 

• After striking a foreign object, shut OFF the engine,

• Never allow anyone to operate the snowthrower without

 

disconnect the cord on electric motors, thoroughly inspect

 

proper instruction.

 

 

 

the snowthrower for any damage, and repair the damage

• Always follow the instructions in the operator’s manual, if

 

before restarting and operating the snowthrower.

 

the snowthrower will be stored for an extended period.

• Ifthesnowthrowervibratesabnormally,shutOFFtheengine.

 

Maintain or replace safety and instruction labels as

 

 

Vibrationisgenerallyawarningoftrouble.Seeanauthorized

 

necessary.

 

 

 

dealer if necessary for repairs.

3

Formodelsequippedwithelectricstartingmotors,disconnect the power cord after the engine starts.

Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.

Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.

Fuel Handling

WARNING

Fuel and its vapors are extremely flammable and explosive. Always handle fuel with extreme care.

Failure to observe these safety instructions can cause a fire or explosion which could result in severe burns or death.

When adding fuel:

• Never add fuel to a running engine or to a hot engine.

If fuel is spilled, do not attempt to start the engine, but move the snowthrower away from the area of the spill, and avoid creating any source of ignition, until the fuel vapors have dissipated.

Do not over-prime the engine. Follow the engine starting instructions in this manual.

If the engine floods, set choke (if equipped) to OPEN/RUN position, move throttle (if equipped) to FAST position and crank until engine starts.

When operating the equipment:

Do not tip the snowthrower at an angle which causes the fuel to spill.

Do not choke the carburetor to stop the engine.

Never run the engine with the air cleaner assembly (if equipped) or the air filter (if equipped) removed.

If you drain the oil from the top oil fill tube, the fuel tank must beemptyorfuelcanleakoutandresultinafireorexplosion.

When transporting equipment:

• Turn off engine and let cool at least 2 minutes before

 

• Transport with fuel tank EMPTY, or with fuel shut-off valve

 

and other ignition sources.

ReproductionRotating parts can contact or entangle hands, feet, hair,

 

removing the fuel cap and adding fuel.

 

 

OFF.

• Fill fuel tank outdoors or in a well ventilated area.

 

When storing gas li e r equipment with fuel in the tank:

• Never fill containers inside a vehicle or on a truck or trailer

• Gasoline s hghly flammable and its vapors are explosive.

 

bed with a plastic liner. Always place containers on the

 

Fumes may ravel to a distant ignition source and an

 

ground, away from your vehicle, before filling.

 

explosion and/or fire may result.

When practical, remove gas-powered equipment fr m he

 

 

 

 

 

 

truck or trailer and refuel it on the ground. If this is n

for• Handlegasolinecarefully.Neverstoreaunit,withfuelinthe

 

possible, then refuel such equipment on a trailer with a

 

tank, indoors in a poorly ventilated enclosure where fuel

 

portable container, rather than from a gasoline dispenser

 

f mes co ld reach an open flame, spark, or pilot light, such

 

nozzle.

 

 

as a furnace, water heater, or clothes dryer.

 

 

 

• Store away from furnaces, stoves, water heaters, or other

• Keep the nozzle in contact with the rim of the fuel tank

 

 

appliances that have pilot light or other ignition source

 

 

Not

 

 

container opening at all times, until refueling is complete.

 

because they can ignite fuel vapors.

 

Do not use a nozzle lock-open device.

 

 

 

 

 

 

 

 

 

 

Replace gasoline cap securely and allow spill fu l

 

Moving Parts

 

evaporate before starting the engine.

 

 

 

 

 

 

 

• Do not overfill the fuel tank. To allow for the expansion of

 

DANGER

 

 

 

 

 

gasoline, do not fill above the bottom of the fuel tank neck.

 

 

 

 

 

Keep hands, feet, and clothing away from rotating parts.

• Keep fuel away from sparks, open flames, pilot lights, heat,

clothing, or accessories.

Check fuel lines, cap, and fittings frequently for cracks or leaks. Replace if necessary.

Use an approved fuel container.

If fuel spills, wait until it evaporates before starting engine.

If fuel is spilled on clothing, change clothing immediately.

When starting the engine:

Ensure that spark plug, muffler, fuel cap, and air cleaner (if equipped) are in place and secured.

Do not crank the engine with the spark plug removed.

Failure to observe these safety instructions will result in traumatic amputation or severe laceration.

Whenevercleaning,repairing,orinspectingthesnowthrower, make sure the engine is OFF, the engine key is removed, and all moving parts have stopped.

Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

Never operate the snowthrower without proper guards, and other safety devices in place and working.

Never leave the snowthrower unattended while engine is running. Always disengage the auger and traction controls, stop engine, and remove keys.

4

Keep all loose clothing away from the front of the snowthrower and auger. Scarves, mittens, dangling drawstrings, loose clothes, and pants can quickly become caught in the rotating device and amputation will occur. Tie up long hair and remove jewelry.

Run the machine a few minutes after discharging snow to prevent freeze-up of the collector/impeller.

Disengagepowertothecollector/impellerwhensnowthrower is transported or not in use.

Thrown Objects

WARNING

Objects can be picked up by the auger and thrown from the chute. Never discharge snow toward bystanders or allow anyone in front of the snowthrower. Failure to observe these safety instructions could result in death or serious injury.

Use extra care when approaching blind corners, shrubs, trees,orotherobjectsthatmayobscurevision.Childrenmay be present.

Engine Safety

WARNING

Safe operation of the snowthrower requires the proper care and maintenance of the engine. Failure to observe thesafetyinstructionsinthismanualcouldresultindeath or serious injury.

Disengage all clutches and shift into neutral before starting the engine.

Lettheengineadjusttooutdoortemperaturebeforestarting to clear snow.

Use extension cords and receptacles as specified by the manufacturerforallunitswithelectricdrivemotorsorelectric starting motors.

• Alwayswearsafetyglassesoreyeshieldsduringoperation,

• Use a grounded three-wire plug-in for all snowthrowers

 

andwhileperforminganadjustmentorrepairtoprotecteyes

equippedwithelectricdrivemotorsorelectricstartingmotors.

 

from foreign objects that may be thrown from the machine.

 

 

 

 

 

 

 

 

 

 

 

 

 

Reproduction

• Always be aware of the direction the snow is being thrown.

 

WARNING

 

Nearby pedestrians, pets, or property may be harmed by

Kickback hazard

 

objects being thrown.

 

 

 

Rapid re rac n f the starter cord (kickback) will pull

• Be aware of your environment while operating the

 

 

 

 

 

 

 

 

 

 

 

Not

yourhandandarmtowardtheenginefasterthanyoucan

 

snowthrower.Runningoveritemssuchas,gravel,doorma s,

 

newspapers, toys, and rocks hidden under sn

 

letgo.Brokenbones,fractures,bruises,orsprainscould

 

w, can all befor

 

 

thrown from the chute or jam in the auger.

 

res lt.

Use extreme caution when operating on or cr

ssing gravel

When starting engine, pull the starter cord slowly until

 

drives, walks, or roads.

 

 

 

resistance is felt and then pull rapidly to avoid kickback.

Adjustthecollectorhousingheighttocleargravelor ushed

Carbon Monoxide

rock surface.

 

 

 

Never operate the snowthrower near glass enclosu es,

 

 

 

automobiles, window wells, drop-offs, and the like without

 

WARNING

 

proper adjustment of the discharge chute angle.

 

 

Enginesgiveoffcarbonmonoxide,anodorless,colorless,

• Familiarizeyourselfwiththeareainwhichyouplantooperate

poison gas.

 

the snowthrower. Mark off boundaries of walkways and

Breathing carbon monoxide can cause nausea, fainting,

 

driveways.

 

 

 

Children

 

 

 

or death.

 

 

 

• Start and run the engine outdoors.

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

• Donotruntheengineinanenclosedarea,evenifdoorsand

 

 

 

 

 

 

 

 

 

 

 

 

windows are open.

 

 

 

 

 

 

 

 

 

 

 

 

Tragic accidents can occur if the operator is not alert to

Ignition Source

the presence of children. Children are often attracted to

the unit and the operating activity. Never assume that

 

 

children will remain where you last saw them.

 

WARNING

• Keep children outof thearea duringoperation.Children are

 

Starting the engine creates sparking.

 

often attracted to the equipment. Be mindful of all persons

Sparking can ignite nearby flammable gasses.

 

present.

 

 

 

 

 

 

 

Explosion and fire could result.

• Be alert and turn the unit off if children enter the area.

• Never allow children to operate the unit.

 

• If there is natural gas or LP gas leakage in the area, do not

 

 

 

 

 

 

 

 

 

 

 

 

 

start the engine.

5

Do not use pressurize starting fluids because their vapors are flammable.

Hot Surfaces

WARNING

Running the engine produces heat. Engine parts, especially the muffler, become extremely hot.

Failure to observe these safety instructions could result in severe thermal burns on contact.

Never touch a hot engine or muffler. Allow muffler, engine cylinder, and fins to cool before touching.

Remove debris from muffler area and cylinder area.

Installandmaintainin workingordera sparkarresterbefore using equipment on forest-covered, grass-covered, or brush-covered unimproved land.

Onlyauthorizedservicelocationsshouldbeutilizedformajor service and repair requirements.

Use only attachments and accessories approved by the factory, or equivalent, (such as wheel weights, counterweights, or cabs).

Never attempt to make any adjustments while the engine is running (except when specifically recommended by the factory).

Always refer to the operator's manual for important details if the snowthrower is to be stored for an extended period of time.

Safety Decals

Before operating your unit, read the safety decals. The cautions and warnings are for your safety. To avoid a personal injury or damage to the unit, understand and follow all the safety decals.

U.S.A.Models:ItisaviolationofCaliforniaPublicResource

WARNING

 

Code Section 4442 to use or operate the engine on or near

Ifanysafetydecalsbecomewornordamaged,andcannot

 

any forest-covered, brush-covered, or grass-covered land

beread,orderreplacementdecalsfromyourlocaldealer.

 

unlesstheexhaustsystemisequippedwithasparkarrester

 

meeting any applicable local or state laws. Other states or

1

 

federal areas may have similar laws.

 

 

Maintenance and Storage

 

for

 

WARNING

 

 

 

 

Thissnowthrowermustbeproperlymaintainedtoensure

 

safe operation and performance. Failure to bserve the

 

safety instructions in this manual could result in death

 

or serious injury.

 

 

 

When performing any maintenance or repairsNotthe

 

 

snowthrower, shut OFF the engine, wait for all moving

a ts

 

 

to stop, and remove the engine key to prevent someone

 

 

from accidently starting the engine.

 

 

 

Check shear bolts and other hardware at fr qu nt int

rvals

A Chute Danger

 

for proper tightness to be sure the snowthrower is in safe

Decal

 

working condition.

 

 

 

Keep nuts and bolts tight and keep snowthrower in good

 

 

condition.

Reproduction

Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly.

Componentsaresubjecttowear,damage,anddeterioration. Frequently check components and replace with recommended parts, when necessary.

Check control operation frequently. Adjust and service as required.

Useonlyfactoryauthorizedreplacementparts,orequivalent, when making repairs.

Alwayscomplywithfactoryspecificationsonallsettingsand adjustments.

BAuger Danger Decal (large-frame models)

CAuger Danger Decal (small-frame models)

6

Safety System Tests

Determining Which Test to Use

ModelswithFreeHand™Control:Afterengagingthetraction control (left hand) and auger control (right hand), Free Hand allowstheoperatortoreleasetheaugercontrol,andfortheauger control to remain engaged until the traction control is released. Free Hand models have the icon set shown in Figure 2 on the dashboard.

2

Safety System Test (units with Free Hand control)

WARNING

Amputation hazard

This snowthrower is equipped with several mechanical safety systems designed to keep the operator safe while using the unit.Check the operation of these systems regularly using the safety system tests listed. If the unit fails to operate as described, DO NOT operate it. See your authorized dealer for service immediately.

Test 1 - Auger/Impeller Control

 

 

 

 

 

With the engine running:

 

 

 

 

 

• Pressdownontheaugercontrollever.(Theauger/impeller

 

 

 

 

 

 

should rotate)

 

 

 

 

 

Releasetheaugercontrollever.(Theauger/impellershould

With the engine running:

 

 

 

stop within 5 seconds)

Reproduction

Models without Free Hand Control: On units without Free

 

Test 2 - Traction Drive Co trol

Hand, the auger and traction controls operate independently,

 

and the Free Hand icon set is not found on the dashboard.

 

With the engine ru i g a d speed control in 1st gear:

Please select the appropriate Safety System Test for your unit.

Press down n the traction control lever. (The unit should

Safety System Test (units without Free

 

 

move forward)

Hand control)

 

 

Release he raction control lever. (The unit should stop)

 

for

 

 

 

 

 

Test 3 - Free Hand Control

WARNING

 

 

 

 

With the engine running:

Amputation hazard

 

 

• Engagetheaugerandtractioncontrollevers,thenrelease

This snowthrower is equipped with several mechanical safety

 

the auger control lever. (Both controls should remain

 

engaged)

 

 

 

Not

 

 

systems designed to keep the operator safe while using the

 

• Next, release the traction control lever. (Both controls

unit.Check the operation of these systems regularly using the

safety system tests listed. If the unit fails to op rate as

 

 

should release)

described, DO NOT operate it. See your authoriz d al r for service immediately.

Test 1 - Auger/Impeller Control

Pressdownontheaugercontrollever.(Theauger/impeller should rotate)

Releasetheaugercontrollever.(Theauger/impellershould stop within 5 seconds)

Test 2 - Traction Drive Control

With the engine running and speed control in 1st gear:

Press down on the traction control lever. (The unit should move forward)

Release the traction control lever. (The unit should stop)

7

Features and Controls

Location

Icon

Description

F

Free Hand™ Control (if equipped)- After

Engine Features and Controls

engagingthetractioncontrol(lefthand)and

For engine features and controls, please refer to the engine

auger control (right hand), allows the

operator to release the auger control lever

operator's manual.

to use other controls.

G

Traction Control Lever - Used to propel

Snowthrower Features and Controls

to engage, release to disengage. See also,

 

snowthrowerforwardorreverse.Pushdown

3

"Free-Hand Control".

 

H

DeflectorControl-In-Dash(ifequipped)

 

- Used to control the angle of the deflector

 

(up or down).

I

DeflectorControl-Manual(ifequipped)

 

- Used to control the angle of the deflector

 

(up or down).

J

DeflectorControl-Electric(ifequipped)

 

- Used to control the angle of the deflector

 

(up or down).

Location

A

B

Icon

3

2

1

R1 R2

 

 

 

K

 

Easy Turn™ Traction Control (if

 

 

 

 

 

equipped) - When engaged, allows the

 

 

 

 

 

operator to release one drive wheel, but

 

 

 

 

 

allows the other wheel to continue driving

Reproduction

for easy turning.

GripWarmerSwitch(ifequipped)-Used

 

 

for

L

 

 

 

 

 

to warm the hand grips (high, off, low).

 

 

M

-

Clean-OutTool-Usedtoremovesnowand

 

 

 

 

debris from the discharge chute and the

Not

 

 

auger housing.

N

-

Skid Shoes - Used to adjust the ground

 

 

 

 

clearance of the auger housing.

Description

 

 

 

 

 

AugerControlLever-Us dto

ngageand

 

 

 

disengage the auger and im ll

. To

 

 

 

 

engage,pushdown.Todis ngag , lease.

Speed Select Lever - Allows the operator to select forward and reverse speeds. To shift, move speed select lever to desired position.

NOTE: Do not move speed select lever while Traction Control is engaged. This mayresultinseveredamagetothedrive system.

C

Chute Rotation Crank - In-Dash (if

 

equipped)- Used to rotate the discharge

 

chute to the left or right.

D

Chute Rotation Crank - Lefthand Crank

 

(ifequipped)-Usedtorotatethedischarge

 

chute to the left or right.

E

Chute Rotation Switch - Electric (if

 

equipped)- Used to rotate the discharge

 

chute to the left or right.

8

NOTE: Always set engine speed to FAST (full throttle).
5. Fully press the auger control lever (A) to engage the auger. Release the lever to stop the auger.
6. Fully press and hold the traction control lever / Free Hand control (F/G) to engage the traction drive and begin moving the snowthrower. To stop, release the lever.
NOTE: Alwaysreleasethetractioncontrolleverbeforechanging speeds.
7. On models equipped with Free Hand controls, when both theauger(A)andtractioncontrollevers(F)arepressed,the Free Hand control is activated. This allows you to release the auger control lever (A) to use other controls. The auger
9

Operation

Before Operating the Snowthrower

 

 

 

 

DANGER

 

Toxic fume hazard

 

 

 

 

 

 

WARNING

 

 

Enginesgiveoffcarbonmonoxide,anodorless,colorless,

Readtheoperator'smanualbeforeoperatingthemachine.

poison gas.

This machine can be dangerous if used carelessly.

 

Breathing carbon monoxide can cause nausea, fainting,

• Neveroperatethesnowthrowerwithoutallguards,covers,

or death.

and shields in place.

 

 

 

• Start and run the engine outdoors.

• Stop the engine whenever leaving the operating position.

 

• Do not start or run the engine in an enclosed area, even if

• Remove the key before unclogging the impeller housing

 

 

doors and windows are open.

or discharge chute, and before making repairs or

 

 

 

 

 

adjustments.

 

 

 

 

 

WARNING

• When leaving the machine, remove the key.

 

 

 

 

• Toreducetheriskoffire,keepthemachinecleanandfree

Thrown objects hazard

from spilled fuel, oil, and debris.

 

 

This machine is capable of throwing objects that could injure

• On electric start models, disconnect the extension cord

 

bystanders, or cause damage to buildings.

before operating.

 

 

Besuretheoperatingareaisclearofbystanders.Neverdirect

• Be sure to check the engine oil level before starting the

 

the discharge toward anyone, or toward buildings or cars.

engine. See the engine operator's manual for oil

 

1.

 

Sta ttheengine.Pleaserefertotheengineoperator'smanual

recommendations.

 

 

 

 

 

 

 

 

engine inf rmati .

Operating the Snowthrower

 

 

2.

 

R tate he chu e r tati n crank (C or D, Figure 3) or use the

 

 

 

 

chutero a nswtch(E)tosetthedirectionofthedischarge

 

 

 

 

 

 

 

 

chute.

 

 

 

 

 

for

 

 

 

 

 

 

 

DANGER

 

 

3.

Models with manual defector adjustment: Loosen the

Amputation hazard

 

 

 

 

wingn t securing the chute deflector (I). Raise the deflector

Thedischargechutecontainsarotatingimpellertothrow

 

 

tothrowsnowfurther.Setthedefectortothedesiredposition

snow.Fingerscanquicklybecomecaughtintheimpeller.

 

 

and tighten the wingnut.

Never clear or unclog the discharge chute with your

 

 

 

Models with in-dash deflector control lever: Use the

hands. Always use a clean-out tool.

Not

 

 

 

deflector control lever (H) to move the deflector up or down.

Failure to observe these safety instructions will result in

 

 

Raise the deflector to throw snow further.

traumatic amputation or severe laceration.

 

 

 

Models with electric deflector control: Use the deflector

Hand contact with the rotating impeller inside the discharge

 

 

control switch (J) to move the deflector up or down. Raise

chute is the most common cause of injury associat with

 

4.

the deflector to throw snow further.

snowthrowers.Neveruseyourhandstocleanoutthedischarge

Use the speed select lever (B) to select the forward or

chute.

 

 

 

 

reverse drive speed. Use lower speeds when clearing wet,

 

 

 

 

 

 

 

 

heavy snow. Use higher speeds for light snow or

To safely clear a clogged discharge chute,Reproductionfollow these transporting. instructions:

1. Shut OFF the engine.

2. Wait 10 seconds to be sure the impeller blades have stopped rotating.

3. Always use a clean-out tool, not your hands.

will continue to rotate until the traction control lever/Free Hand control lever is released.

8.Ifdesired,ifequipped,usethegripwarmerswitch(L)toturn on the heated hand grips.

Stopping the Snowthrower

1.Release the auger control lever (A, Figure 3).

2.Release the traction control lever (F).

3.Stoptheengine.Pleaserefertotheengineoperator'smanual for engine instructions.

Wheel Release - Lock Knob (if equipped)

Somemodelsareequippedwithadrivewheelreleasethatallows youtodisengageoneofthedrivewheels,foreasiertransporting of the unit with the engine off.

Models with Traction Lock Knob: Wheels equipped with a traction lock knob (A, Figure 6) can be completely released by pulling the knob out away from the wheel until the locking pin is disengagedfromthewheel.Thenrotatetheknobsothepindoes not re-engage the wheel. Reverse this process to engage the drive wheel.

EasyTurn™TractionControl(ifequipped) 6

Foreasyturningwhenusingthesnowthrower,squeezetheEasy

Turn traction control lever (Figure 4).

NOTE: The Easy Turn will be more difficult to activate under a heavy load. Activate the level before beginning a turn.

4

 

 

Wheel Release - Lock Pins (if equipped)

 

 

Wheels equipped with a traction lock pin (A, Figure 7) can be

 

Not

forcompletely released by removing the pin and installing it in the

 

teraxlehole.Reversethisprocesstoengagethedrivewheel.

 

7

 

 

Engaging the Easy Turn traction control lever releases one of

 

thetractionwheels,butallowstheotherwheeltocontinuedriving.

Releasing the Easy Turn traction control lever automatically

 

engages both drive wheels for full traction (Figure 5).

 

5

Reproduction

 

10

Deflector Adjustment

 

 

 

 

 

 

 

 

 

 

 

Chute Rotation Adjustment

8

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reproduction

 

 

for

A. Manual Deflector Control (if equipped)

 

A. Electric Chute Rotation Control (if equipped)

Loosen the deflector knob (A, Figure 8), adjust the deflect r to

Whiletheengineisrunning,presseithersideofthechuterotation

thedesired position, and then tighten the knob to secure. Raise

switch (A, Figure 9) to rotate the chute left or right.

the deflector to throw snow further.

Not

 

B. In-Dash Chute Rotation Control (if equipped)

B. Electric Deflector Control (if equipped)

 

 

Locatethein-dashchuterotationcrank(B,Figure9).Rotatethe

While the engine is running, press either side of the fl ctor

 

crank to rotate the chute.

control switch (B, Figure 8) to move the deflector up and down.

C. Lefthand Crank Chute Rotation Control (if

Raise the deflector to throw snow further.

 

 

C. In-Dash Deflector Control (if equipped)

 

equipped)

 

Locatethelefthandchuterotationcrank(C,Figure9)Rotatethe

Move the deflector control lever (C, Figure 8) forward or

crank to rotate the chute.

backward to raise and lower the deflector. Raise the deflector

 

to throw snow further.

 

11

Amputation hazard

Filling the Fuel Tank

Please refer to the engine operator's manual for information about filling the fuel tank, and for fuel recommendations.

Clearing a Clogged Discharge Chute

DANGER

WARNING

Thrown objects hazard

Objects such as gravel, rocks, or other debris, if struck by the impeller,maybethrownwithsufficientforcetocausepersonal injury, property damage, or damage to the snowthrower.

Be sure to set the skid shoes at the proper height to maintain ground clearance for the type of surface being cleared.

Thedischargechutecontainsarotatingimpellertothrow

This snowthrower is equipped with two height adjust skids,

snow.Fingerscanquicklybecomecaughtintheimpeller.

Never clear or unclog the discharge chute with your

 

secured to the outside of the auger housing. These elevate the

hands. Always use a clean-out tool.

 

 

front of the snowthrower.

Failure to observe these safety instructions will result in

Whenremovingsnowfromahardsurfaceareasuchasapaved

traumatic amputation or severe laceration.

 

driveway or walk, adjust the skids up to bring the front of the

Hand contact with the rotating impeller inside the discharge

snowthrower down.

chute is the most common cause of injury associated with

When removing snow from rock or uneven construction, raise

snowthrowers.Neveruseyourhandstocleanoutthedischarge

the front of the snowthrower by moving the skids down. This will

chute.

 

 

helptopreventrocksandotherdebrisfrombeingpickedupand

To safely clear a clogged discharge chute, follow these

thrown by the augers.

1.

Determine how much clearance you want between the

instructions:

 

 

 

 

 

sc aper bar at the bottom of the auger housing and the

1.

Shut OFF the engine.

 

 

 

 

 

 

g ound. If cleari g a gravel surface, enough ground

2. Wait 10 seconds to be sure the impeller blades have

 

 

clea ance sneededt preventtheunitfrompickinguprocks.

 

stopped rotating.

 

 

2.

Place a bl ck equal to the desired ground clearance under

3.

Always use a clean-out tool, not your hands.

 

 

the s raper bar.

 

 

 

for

A clean-out tool (A, Figure 10) is provided with the unit.

 

3.

Loosen heskidshoemountingnuts(A,Figure11)andpush

 

 

Not

 

 

 

 

Reproduction

 

 

 

 

 

theskidshoe(B)downuntilittouchestheground.Re-tighten

10

 

 

 

 

mo nting nuts.

 

 

 

 

11

 

Skid Shoe Height Adjustment

DANGER

Amputation hazard

Thedischargechutecontainsarotatingimpellertothrowsnow. Fingerscanquicklybecomecaughtandtraumaticamputation or severe laceration will result. Hand contact with the rotating impellerinsidethedischargechuteisthemostcommoncause of injury associated with snowthrowers.

Turn the engine OFF, wait for all moving parts to stop, and remove the engine key before performing any maintenance or repairs.

4. Set the skid shoe on the other side at the same height.

Off-Season Storage

If the unit will be stored for 30 days or more at the end of the season, the following steps are recommended to prepare it for storage. Always refer to the operator's manual for important details if the unit is to be stored for an extended period.

Please refer to the engine operator's manual for engine storage information.

12

NOTE: Fuelmustberemovedortreatedtopreventgumdeposits from forming in the tank, filter, hose, and carburetor during storage.

WARNING

Fire and explosion hazard

Gasoline is highly flammable and its vapors are explosive. Fumesmaytraveltoadistantignitionsourceandanexplosion and/or fire may result.

Handle gasoline carefully. Never store the unit, with fuel in the tank, indoors or in a poorly ventilated enclosure where fuel fumes could reach an open flame, spark, pilot light, such as a furnace, water heater, or clothes dryer.

• Thoroughly clean the unit.

• Lubricate all lubrication points (see Maintenance section).

• Makesureallnuts,bolts,andscrewsaresecurelyfastened.

 

Inspect all visible moving parts for damage, breakage, and

 

wear. Replace if necessary.

 

• Touch up all rusted or chipped paint surfaces; sand lightly

 

before painting.

 

Cover the bare metal parts of the snowthrower housing

 

auger, and the impeller with rust preventative.

• If possible, store your unit indoors and cover it to give

 

protection from dust and dirt.

 

If the machine must be stored outdoors, cover wi h a heavyfor

 

tarpaulin.

Not

To Return to Service:

• Fill the fuel tank with a fresh fuel.

Make sure all fasteners are tight.

Make sure all guards, shields, and covers are in lace.

 

 

Reproduction

13

Maintenance

12

Maintenance Schedule

Before Each Use

• Check engine oil level

• Perform Safety System Test

Every 8 Hours or Daily

• Check engine oil level

Every 25 Hours or Annually

• Lubricate control lever linkage

• Lubricate the auger assembly

• Lubricate the discharge chute rotation gear and deflector

• Lubricate the drive system hex shaft with 5w-30 synthetic motor oil, and chains with grease

Every 50 Hours or Annually

• Check muffler and spark arrester (if equipped)

• Check tire pressure

Engine Maintenance

 

 

 

 

 

Forenginemaintenanceschedulesandprocedures,pleaserefer

 

to the engine operator's manual.

Reproduction

 

 

 

for

Control Lever Linkage Lubrication

 

 

Auger Assembly Lubrication

Check the function of the Free Hand control (A, Figure 12). The

controls should function as described in the Operation sec ion.

Lubri ate Auger Gear Box

WARNING

 

 

 

 

The a ger gear box is lubricated at the factory and should not

 

 

 

 

req ire additional lubrication. If additional lubricant is required,

Amputation hazard

 

 

 

 

use the color of the remaining grease to determine what type of

It is critical for safe operation of the unit that the controls

 

lubricant to add. If the grease is white in color, add Lubriplate

 

GR132Greaseorequivalent.Ifthegreaseisbrownincolor,add

 

Not

 

disengage when released. Under no circumstances should

 

EP1lithiumgrease.Agearboxlubricantcapacityis3-1/4ounces,

the unit be used if the controls do not function pro

erly. See

 

 

(92 grams).

Safety Systems Tests to confirm correct operation.

 

 

 

 

 

 

Check the auger gear box grease level once per year. Using a

Lubricate the linkage for the Free Hand control, sp

d s

l ct

 

 

piece of wire as a dipstick, remove the filler plug (A, Figure 13)

control, and Easy Turn/Easy Steer control every n op

rating

and check to confirm the presence of grease in the gearbox. If

hours, or as necessary to ensure safe operation.

 

 

 

grease is visible, do not add. If grease is not visible add the

required lubricant.

14

Loading...
+ 30 hidden pages