Briggs & Stratton 09A400 User Manual

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FORM MS--5652--04/08/2009

REPLACES FORM MS--5652--08/07/2008

FILE IN SECT. 2 OF SERVICE MANUAL

09A400

Illustrated Parts List

Model Series

09A400

TYPE NUMBERS 0201 through 0522.

TABLE OF CONTENTS

 

Blower Housing/Shrouds . . . . . . . . . . . .

5

Reproduction

Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Carburetor Overhaul Kit . . . . . . . . . . . . .

4

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

for

 

Crankcase Cover/Sump . . . . . . . . . . . . . .

3

Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Cylinder Head . . . . . . . . . . . . . . . . . . . . . . .

2

Exhaust System . . . . . . . . . . . . . . . . . . . . .

3

Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Gasket Set - Engine . . . . . . . . . . . . . . . . .

3

Gasket Set - Valve . . . . . . . . . . . . . . . . . .

3

NotGovernor Spring. . . . . . . . . . . . . . . . . . . .

3

Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . .

3

Operator’s Manual . . . . . . . . . . . . . . . . . .

2

Piston/Rings/Connecting Rod . . . . . . . .

2

Rewind Starter . . . . . . . . . . . . . . . . . . . . . .

5

Warning Label . . . . . . . . . . . . . . . . . . . . . .

2

PRINTED IN U.S.A.

COPYRIGHT by BRIGGS & STRATTON CORPORATION

All rights reserved. No part of this material may be reproduced or transmitted, in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system, without permission in writing from Briggs & Stratton Corporation.

09A400

1058 OPERATOR’S MANUAL

 

 

1330 REPAIR MANUAL

1319 WARNING LABEL

33

34

 

 

 

 

 

REQUIRED when replacing parts

 

 

 

 

 

11

 

with warning labels affixed.

40

40

 

 

 

 

529

 

 

 

 

 

 

 

 

 

 

 

36

35

 

 

 

 

 

 

 

 

 

 

 

 

 

383

308

 

 

45

45

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

635

 

13

14

 

 

Reproduction

 

 

 

 

 

 

 

 

337

5

 

 

25

 

 

 

 

 

 

 

 

 

28

 

 

 

 

8

 

 

 

 

 

 

 

for

 

 

870

 

27

 

 

10

 

 

 

7

 

 

27

 

 

 

 

 

 

 

 

 

26

 

 

 

 

 

9

 

 

 

29

Not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

307

32

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

868

 

871

 

 

 

 

 

 

 

 

869

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

415

 

 

306

 

 

 

 

 

 

 

 

718

 

741

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

552

 

 

 

Timing Mark is

741A

 

 

 

 

 

 

46

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

an Oval

 

 

 

 

 

 

 

 

 

24

 

 

 

 

 

 

 

 

 

 

 

Timing Mark is

 

2

 

 

 

 

 

a Circle

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

3

 

15

 

718A

 

 

 

 

 

 

 

 

741

 

 

 

 

 

 

 

 

 

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652

Assemblies include all parts shown in frames.

04/08/2009

 

2

 

 

 

 

 

 

09A400

358C ENGINE GASKET SET

1095 VALVE GASKET SET

 

3

12

 

 

9

 

 

 

 

 

20A

 

 

 

7

 

 

 

 

 

 

7

 

 

 

883

 

 

 

 

 

 

 

524

 

 

 

 

9

 

 

 

 

 

 

883

 

 

868

220

 

 

 

 

 

847

 

 

 

219

 

 

 

 

 

 

523

 

 

 

 

 

 

525

 

 

20B

 

842

 

 

 

20A

 

 

 

 

 

22

 

 

 

Reproduction

505

 

 

 

 

287

 

 

18

 

 

 

 

441

 

 

 

 

 

12

 

 

524

 

 

for

 

 

 

 

 

 

21

202

 

 

 

 

 

 

209

 

 

 

 

 

Not

232

 

 

 

 

 

 

227

 

 

 

 

 

 

 

614

268

 

 

 

 

 

562

 

404

 

269

 

 

 

 

271

270

 

 

 

 

 

 

 

 

 

 

 

 

 

616

 

 

 

300

 

 

 

 

 

 

81

 

 

 

 

 

 

823

 

 

 

613

 

 

 

 

 

 

883

 

 

 

 

 

864

 

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652

Assemblies include all parts shown in frames.

04/08/2009

 

3

 

09A400

121 CARBURETOR OVERHAUL KIT

 

104

 

134

276

 

 

 

 

127

 

 

633

 

 

 

 

 

 

137

 

633A

 

 

 

 

51

 

 

 

 

 

125

109

 

 

 

 

 

97

 

 

 

 

50

 

 

 

 

54

 

 

 

633A

 

 

 

 

122

 

633

 

130

 

 

 

 

 

 

108

 

692

 

 

 

95

365

 

186

 

 

 

 

for

127

996

 

 

 

 

Not

134

 

 

 

 

 

133

 

 

 

 

104

 

975

 

976

 

 

 

 

137

 

 

Reproduction

 

 

 

276

 

 

 

117

276

 

 

 

 

 

472

711

918

601

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652

Assemblies include all parts shown in frames.

04/08/2009

 

4

 

09A400

 

 

1320

 

 

 

 

 

 

 

772

 

 

 

 

 

 

333

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

356

 

925

 

 

 

 

 

 

851

 

 

 

 

 

 

 

 

 

24

635

 

 

 

 

 

 

 

 

334

 

 

 

 

 

 

 

 

 

 

222

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1036 EMISSIONS LABEL

 

 

 

 

 

 

188

 

 

 

 

 

 

 

 

 

 

 

304

 

 

608

 

 

 

 

Reproduction

 

 

 

 

 

 

 

 

 

597

 

 

 

 

 

 

 

 

456

 

 

78

 

 

 

 

 

 

689

 

37

 

 

 

 

 

 

459

 

 

 

 

 

 

1210

 

ofr

 

 

 

592

 

 

 

 

 

58

 

 

 

65

 

 

 

 

 

 

 

305

 

 

 

1211

Not

 

 

 

 

55

 

 

 

 

 

289

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

458

 

 

 

23

 

 

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

73

 

 

309

455

 

332

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652

Assemblies include all parts shown in frames.

04/08/2009

 

5

 

09A400

REF.

PART

 

 

 

 

REF.

PART

 

REF.

PART

 

NO.

NO.

DESCRIPTION

 

NO.

NO.

DESCRIPTION

NO.

NO.

DESCRIPTION

1

791356

Cylinder Assembly

 

16

793156

Crankshaft

26

795690

Ring Set

 

 

(Used After Code Date

 

18

699096

Cover--Crankcase

 

 

(Standard)

 

 

07090300).

 

 

20A

299819S

Seal--Oil

 

 

(Used After Code Date

 

 

------------

Note ------------

 

20B

691356

(PTO Side)

 

 

08021200).

 

 

699088 Cylinder

 

Seal--Oil

 

 

--------------Note----------

 

 

Assembly

 

 

 

 

(PTO Side)

 

 

795132 Ring Set

 

 

(Used Before Code

 

21

281658S

Cap--OilFill

 

 

(Standard)

 

 

Date 07090400).

 

22

691129

Screw

 

 

(Used After Code Date

2

399269

Kit--Bushing/Seal

 

 

 

(Crankcase

 

 

07072900 and Before

 

 

(Magneto Side)

 

 

 

Cover/Sump)

 

 

Code Date 08021300).

3

299819S

Seal--Oil

 

 

 

 

------------Note------------

 

 

790909 Ring Set

 

 

(Magneto Side)

 

 

 

691128 Screw

 

 

(Standard)

5

790169

Head--Cylinder

 

 

 

(Crankcase

 

 

(Used After Code Date

7

698717

Gasket--CylinderHead

 

 

 

Cover/Sump)

 

 

05051800 and Before

8

791779

Breather Assembly

 

 

 

(Used in Positions 1

 

 

Code Date 07073000).

 

 

(Used After Code Date

 

23

699573

and 6)

 

 

695169 Ring Set

 

 

05102400).

 

 

Flywheel

 

 

(Standard)

 

 

------------

Note ------------

 

 

 

Used on Type No(s).

 

 

(Used Before Code

 

 

699448 Breather

 

 

 

0201, 0202, 0203,

 

 

Date 05051900).

 

 

 

 

 

Reproduction

 

 

795688 Ring Set

 

 

Assembly

 

 

24

222698S

0267, 0522.

 

 

 

 

(Used Before Code

 

Key--Flywheel

 

 

(.020” Oversize)

 

 

Date 05102500).

 

25

795691

Piston Assembly

 

 

(Used After Code Date

9

695890

Gasket--

Breather

 

 

 

(Standard)

 

 

08021200).

10

691666

Screw

 

 

 

 

 

(Used After Code Date

 

 

795134 Ring Set

 

 

(Breather Assembly)

 

for

08021200).

 

 

(.020” Oversize)

11

691246

--TubeBreather

 

 

 

------------------------Note

 

 

(Used After Code Date

 

 

(Used Before Code

 

 

 

795131 Piston

 

 

05051800 and Before

 

 

Date 03061200).

 

 

 

Assembly

 

 

Code Date 08021300).

12

692218

Gasket--Crankcase

 

 

 

(Standard)

 

 

695172 Ring Set

 

 

(.015” Thick)

 

 

 

(Used After Code Date

 

 

(.020” Oversize)

 

 

(Standard)

 

 

 

 

07072900 and Before

 

 

(Used Before Code

 

 

--------------

Note ----------

 

 

 

Code Date 08021300).

 

 

Date 05051900).

 

 

270895 Gasket--

 

 

 

790908 Piston

27

691588

Lock--PistonPin

 

 

Crankcase

 

 

 

 

Assembly

28

699659

Pin--Piston

 

 

(.005” Thick)

 

 

 

(Standard)

 

 

(Standard)

 

 

270896 Gasket--

 

 

 

(Used Before Code

 

 

(Used After Code Date

 

 

Crankcase

 

 

 

 

Date 07073000).

 

 

05051800).

 

 

(.009” Thick)

 

 

 

795689 Piston

 

 

------------Note------------

13

691640

Screw

 

Not

 

 

 

Assembly

 

 

298909 Pin--Piston

 

 

(Cylinder Head)

 

 

 

(.020” Oversize)

 

 

(Standard)

14

690361

Stud

 

 

 

 

 

(Used After Code Date

 

 

(Used Before Code

 

 

(Cylinder Head)

 

 

 

07072900).

 

 

Date 05051900).

 

 

(Use in Position 8)

 

 

 

792532 Piston

 

 

298908 Pin--Piston

15

691686

Plug--OilDrain

 

 

 

Assembly

 

 

(.005” Oversize)

 

 

 

 

 

 

 

 

(.020” Oversize)

 

 

(Used Before Code

 

 

 

 

 

 

 

 

(Used After Code Date

 

 

Date 05051900).

 

 

 

 

 

 

 

 

05051800 and Before

 

 

 

 

 

 

 

 

 

 

 

Code Date 07073000).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652--6

Assemblies include all parts shown in frames.

04/08/2009

 

6

 

 

 

 

 

 

 

 

 

 

 

 

09A400

REF.

PART

 

 

 

 

REF.

PART

 

REF.

PART

 

NO.

NO.

DESCRIPTION

 

 

NO.

NO.

DESCRIPTION

NO.

NO.

DESCRIPTION

29

699655

Rod--Connecting

 

 

127

694468

Plug--Welch

305

692198

Screw

 

 

(Standard)

 

 

 

130

691203

Valve--Throttle

 

 

(Blower Housing)

30

691719

Dipper--Connecting

 

 

133

398187

Float--Carburetor

306

690461

Shield--Cylinder

 

 

Rod

 

 

 

134

398188

Kit--Needle/Seat

307

691660

Screw

32

691664

Screw

 

 

 

137

693981

Gasket--FloatBowl

 

 

(Cylinder Shield)

 

 

(Connecting Rod)

 

 

186

692317

Connector--Hose

308

690462

Cover--CylinderHead

33

497871

Valve--Exhaust

 

 

188

691637

Screw

309

699098

Motor--Starter

34

296677

Valve--Intake

 

 

202

692351

(Control Bracket)

 

 

Used on Type No(s).

35

690520

Spring--Valve

 

 

Link--Mechanical

 

 

0201, 0202, 0522.

36

690520

(Intake)

 

 

 

209

691858

Governor

 

 

------------Note------------

Spring--Valve

 

 

Spring--Governor

 

 

699455 Motor--Starter

 

 

(Exhaust)

 

 

 

 

 

(Yellow)

 

 

Used on Type No(s).

37

690463

Guard--Flywheel

 

 

 

 

Used on Type No(s).

 

 

 

 

 

 

 

 

0203.

 

 

Used on Type No(s).

 

 

 

 

0201, 0202, 0203,

 

 

 

 

 

 

 

 

332

690662

Nut

 

 

0267.

 

 

 

 

 

0267, 0522.

 

 

 

 

 

 

 

 

 

(Flywheel)

40

692194

Retainer--Valve

 

 

219

496786

Gear--Governor

 

 

 

 

333

793281

Armature--Magneto

45

691762

Tappet--Valve

 

 

220

691724

Washer

 

 

334

691061

Screw

46

691998

Camshaft

 

 

 

 

 

(Governor Gear)

 

 

 

 

 

 

 

(Magneto Armature)

50

691922

Manifold--Intake

 

 

222

698681

Bracket--Control

 

 

 

 

337

802592S

Plug--Spark

51

273113S

Gasket--Intake

 

 

227

691412

Lever--Governor

 

 

 

 

 

54

691689

Screw

 

 

Reproduction

 

 

Used on Type No(s).

 

 

 

 

 

Control

 

 

0202E2, 0522.

 

 

(Intake Manifold)

 

 

232

691846

Spring--GovernorLink

 

 

------------Note------------

55

692144

Housing--Rewind

 

 

268

691025

Casing--ControlWire

 

 

697451 Plug--Spark

 

 

Starter

 

 

 

 

 

(Cut To Required

 

 

Used on Type No(s).

58

697316

Rope--Starter

 

 

 

 

Length)

 

 

0201, 0202E1,

 

 

(88 5/8” Long)

 

 

269

691026

Wire--Control

 

 

0202E3, 0203, 0267.

60

691915

Grip--StarterRope

 

 

 

 

(Cut To Required

356

699576

Wire--Stop

65

690837

Screw

 

 

 

 

 

Length)

358C

794209

Gasket Set--Engine

 

 

(Rewind Starter)

 

 

270

691027

Nut

363

19069

Puller--Flywheel

73

699850

Screen--Rotating

 

 

 

 

(Control Wire Casing)

365

691688

Screw

78

690364

Screw

Not

 

271

691028

Lever--Control

 

 

(Carburetor)

 

 

(Flywheel Guard)

 

 

276

271716

Washer--Sealing

383

89838S

Wrench--SparkPlug

81

691729

Lock--MufflerScrew

 

 

for

Screw

 

 

287

695733

404

691691

Washer

95

691636

Screw

 

 

 

 

 

(Dipstick Tube)

 

 

 

 

 

 

 

(Governor Crank)

 

 

(Throttle Valve)

 

 

289

230228S

Pin--StarterGrip

415

693463

97

496861

Shaft--Throttle

 

 

300

699565

Muffler

Plug

104

691242

Pin--FloatHinge

 

 

304

699093

Housing--Blower

441

690484

(Cylinder)

108

695807

Valve--Choke

 

 

 

 

Used Type No(s).

Bracket--OilFill

109

695729

Shaft--Choke

 

 

 

 

0201, 0202, 0203,

455

691236

Cup--Flywheel

 

 

 

 

 

 

Used on Type No(s).

117

498978

Jet--Main

 

 

 

 

 

0522.

 

 

 

 

(Standard)

 

 

 

 

 

------------Note------------

 

 

0201, 0202, 0203,

121

498260

Kit--Carburetor

 

 

 

 

694144 Housing--

456

692299

0267, 0522.

 

 

Overhaul

 

 

 

 

 

Blower

Plate--PawlFriction

122

699086

Spacer--Carburetor

 

 

 

 

Used on Type No(s).

458

699334

Kit--Handle/Rope

125

699103

Carburetor

 

 

 

 

 

0267.

459

281505S

Pawl--Ratchet

 

 

 

 

 

 

 

 

 

 

 

 

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652--7

Assemblies include all parts shown in frames.

04/08/2009

 

7

 

09A400

REF.

PART

 

 

 

 

REF.

PART

 

REF.

PART

 

NO.

NO.

DESCRIPTION

 

 

NO.

NO.

DESCRIPTION

NO.

NO.

DESCRIPTION

472

791534

Knob--ChokeShaft

 

 

633A

691321

Seal--Choke/Throttle

870

691702

Seat--Valve

 

 

(Used After Code Date

 

 

 

 

Shaft

871

262001

(Exhaust)

 

 

05042800).

 

 

 

 

 

(Throttle)

Bushing--ValveGuide

 

 

------------Note------------

 

 

635

66538S

Boot--SparkPlug

883

691880

Gasket--Exhaust

 

 

699100 Knob--Choke

 

 

689

691855

Spring--Friction

918

791880

Hose--Vacuum

 

 

Shaft

 

 

 

692

690572

Spring--Detent

925

699097

Cover--Linkage

 

 

(Used Before Code

 

 

711

699470

Screw

975

493640

Bowl--Float

505

691251

Date 05042900).

 

 

 

 

(Carburetor Shield)

976

394281

Primer--Carburetor

Nut

 

 

 

718

690959

Pin--Locating

996

699099

Shield--Carburetor

 

 

(Governor Control

 

 

 

 

(Cylinder)

1036

 

Label--Emissions

 

 

Lever)

 

 

 

 

 

 

 

(Available From A

 

 

 

 

 

718A

499047

Pin--Locating

 

 

523

791205

Dipstick

 

 

 

 

 

Briggs & Stratton

 

 

 

 

 

(Crankshaft)

 

 

524

691876

Seal--DipstickTube

 

 

 

 

 

 

Authorized Dealer)

 

 

741

791124

Gear--Timing

 

 

525

699090

Tube--Dipstick

 

 

1058

277104

Manual--Operator’s

 

 

 

 

(Timing Mark is an

529

692187

Grommet

 

 

 

 

 

 

 

------------Note------------

 

 

 

 

 

Oval {0})

 

 

552

690508

Bushing--Governor

 

 

 

 

 

 

277614 Manual--

 

 

 

 

(Used After Code Date

 

 

 

 

Crank

 

 

 

 

 

 

 

Operator’s

 

 

 

 

 

 

 

05013000).

 

 

562

92613

Bolt

 

 

 

 

 

 

 

Used on Type No(s).

 

 

 

741A

691805

Gear--Timing

 

 

 

 

(Governor Control

 

 

 

 

0522.

 

 

 

 

 

 

(Timing Mark is a

 

 

 

 

Lever)

 

 

 

 

 

1095

498526

Gasket Set--Valve

 

 

 

 

Reproduction

592

690800

Nut

 

 

 

 

 

Circle {O})

1210

499901

Pulley/Spring

 

 

 

 

 

(Used Before Code

 

 

(Rewind Starter)

 

 

 

 

 

 

Assembly

 

 

 

 

 

 

Date 05013100).

 

 

597

691696

Screw

 

 

 

 

 

 

 

(Pulley)

 

 

 

772

691003

Screw

 

 

 

 

(Pawl Friction Plate)

 

 

1211

499901

Pulley/Spring

 

 

 

 

 

 

(Linkage Cover)

601

791850

Clamp--Hose

 

 

 

 

 

 

Assembly

 

 

823

699554

Screw

 

 

608

699105

Starter--Rewind

 

 

 

 

(Spring)

 

 

 

 

(Muffler Adapter)

 

 

 

 

Used on Type No(s).

 

 

 

 

1320

691105

Nut

 

 

 

 

842

691031

Seal--ORing

 

 

0201, 0202, 0203,

 

 

 

 

(Linkage Cover)

 

 

0267, 0522.

 

 

 

847

791204

(Dipstick Tube)

1319

794467

Label--Warning

613

691413

Screw

 

 

 

Dipstick/Tube

1330

270962

Repair Manual

 

 

(Muffler)

Not

 

851

493880S

Assembly

 

 

 

614

691620

Pin--Cotter

 

Terminal--SparkPlug

 

 

 

616

692016

Crank--Governor

 

 

for864 699568

Adapter--Muffler

 

 

 

633

693867

Seal--Choke/Throttle

 

 

868

697338

Seal--Valve

 

 

 

 

 

Shaft

 

 

 

869

691701

Seat--Valve

 

 

 

 

 

(Choke)

 

 

 

 

 

(Intake)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652--8

Assemblies include all parts shown in frames.

04/08/2009

 

8

 

Reproduction

Not

for

 

Reproduction

Not

for