Bosch T4B User Manual

4 (1)
IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
Operating/Safety Instructions Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
T4B
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For English Parlez-vous français? ¿Habla español? See page 2 Voir page 13 Ver página 24
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WARNING
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follow all instructions listed below and in your miter saw manual m ay result i n serious personal injury.
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loose stand is unstable and may shift in use and cause serious injury.
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startup during assembly can cause injury.
*+47* 45*7&9.3, 2&0* 8:7* 9-* *39.7* :3. 9  . 8  5 1 & ( * ) 4 3 &  8 4 1 .) +1&9 1*;*1 8:7+&(* Serious injury could occur if tool
with stand is unstable and tips.
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occur if the tool is tipped or the cutting tool is acc i d e n tally con t a c t ed. Do no t s t o re materials on or near the tool such that it is necessary to stand on the tool or its stand to reach them.
#8* 431> 48(- 7*51&(*2*39 5&798 Any others may create a hazard.
The Miter Saw should be firmly mounted to the stand per the instruction manual.
After mounting the Miter Saw to the stand, align, position and balance the Miter Saw per the instruction manual.
Before use, verify that all stand parts are free from damage and/or deformity.
Bef o r e use, ver i f y t hat all p a r t s or com p o n e nts of the stand are properl y installed.
When mounting the Miter Saw to the stand, make sure that the tool mount handles are in the “UNLOCK” position, so the tool mount will engage with the main rail. Be sure to hold the saw until it is s ecured to preven t it from falling off the main rail. Handles should then be l o c k e d. (See p a g e 10 for d e t a iled instructions.)
Wh en remo ving the Mite r S aw from the stand, pull the tool mount handles until they rotate to the “UNLOCK” position. Hold the Miter Saw firmly to prevent the saw from falling off the main rail. Carefully remove the Mit e r Saw. ( S ee pa g e 10 fo r de t a i l e d instructions.)
Do not modify the stand in any manner or use the stand for any purpose other than is stated in these instructions.
Because cut material may cause the stand to become unb alanced, alwa ys be sure the material is supported properly. Also, if the piece being cut is placed far beyond the work support, the opposite side may suddenly be lifted up due to weight imbalance. To prevent this from occurring, hold the opposite side firmly before cutting.
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Other units may be compatible, but have not been verified for use with the T4B system.
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42 12, 4 212 L, 441 0, 441 0L, 44 1 2 , 44 0 5, 5412L, 391 2 , 3915, 3918, 3924
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DW 7 12, DW70 5 S, DW70 3 , DW 7 0 8 , DW706 , D W 718, DW715, DW716, DW709
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LS 1 2 1 4, L S 1 221, LS 1013, LS1212, MS1214F
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TS1353DXL, TS1341, TS1552
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You have purchased a Bosch T4B Miter Saw Stand, designed for job site use. This unit se ts up and fol ds quic kly, an d i s e asil y loaded or unloaded by one person into a truck.
Phi l l i p s screwdri v e r , 10 MM op en end wrench, 13 MM open end wrench, 17 MM open end wrench, and adjustable wrench.
Sort out and account for all parts to make sure that you have all necessary materials to assemble your stand. Do not discard packing material until all parts are accounted for.
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A (1) Main Frame
B (1) Base Tube
C (1) Kick Bar
D (1) Right Wheel/Leg Assembly
E (1) Left Wheel/Leg Assembly
F (1) Support Link Assembly
G (1) Rail Assembly/Support Leg
H (2) Tool Mount Assemblies
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I410mm x 100mm Hex Head Bolts
J110mm x 55mm Hex Head Bolt K210mm x 50 mm Nylock Hex Head Bolts L48mm x 45mm Hex Head Bolts
M86mm x 45mm Hex Head Bolts N48mm x 50 mm Phillips Head Screws O210mm x 29mm OD Flat Washers
P 14 10mm Flat Washers
Q48mm Flat Washers R86mm Flat Washers
S510mm Lock Nuts T48mm Lock Nuts
U86mm Lock Nuts
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1. Position base tube on a flat surface as shown in figure 1.
2. Insert ends of main frame into the base tube and push downward as far as it will go.
3. Insert four (4) 8 mm x 50 mm Phillips Head Screws (N) through the holes of the main frame and base tube, and securely tighten with four (4) 8 mm lock nuts (T) as shown.
FIG. 1
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1. Locate the right wheel/leg assembly (see “R” sticker) and position on right side of main frame/base tube assembly as shown in figure 2.
2. Place one (1) 10mm flat washer (P) onto one (1) 10 mm x 100 mm bolt (I) and insert through main frame.
3. Place another (1) 10 mm flat washer (P) on bolt between wheel/leg assembly and main frame.
4. Insert bolt thro u g h r i g h t w heel/leg assembly, place one (1) 10 mm flat washer (P), and loosely tighten with one (1) 10 mm lock nut (S).
49* Do not over-tighten lock nut. These parts need to freely rotate for stand to operate properly.
Repeat procedure on left side.
FIG. 2
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1. Locate the kick bar and position it between the left and right wheel/leg assemblies as shown in figure 3.
2. Place on e (1 ) 1 0 mm x 29 mm O D f l at washer (O) onto one (1) 10mm x 50mm Nyl o c k h e x he a d b o l t ( K ) . I n s ert b olt thr o u g h the wheel/leg assembl y and thread it into the the kick bar and securely tighten.
Repeat this procedure on other side.
FIG. 3
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1. Unfold stand from vertical position:
With one hand on the handle, foot on the kick bar, pull back slightly and rotate the release lever to disengage the locking pins. With both hands on the handle, pull back, push down, and lower the stand until it locks in position.
2. Loc ate the sup port l ink assembly a nd assemble as shown in figure 4. Note the “R” and “L” stickers for proper orientation.
3. Place one (1) 10mm flat washer (P) onto one (1) 10mm x 100mm bolt (I).
4. Insert bolt through wheel/leg assembly and place one (1) 10mm flat washer (P) on bolt bet w e e n wheel / l e g and s u p port li n k assemblies.
5. Insert bolt through support link assembly, place one (1) 10mm flat washer (P), and loosely tighten with one (1) 10mm lock nut (S).
49* Do not over-tighten lock nut. These parts need to freely rotate for stand to operate properly.
Repeat this procedure for the opposite side.
FIG. 4
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1. Locate the rail assembly and assemble as shown in figure 5.
2. Fold stand upright: Rotate release lever do wn to clea r lock ing pin s. Wit h b oth hands on the handle, pull up and push forward on the stand until it locks into the upright position (see page 9).
3. Cut the strap restraining the support leg in place. Make sure the support leg is sitting on top of t h e b a s e tu b e u n t i l t h e ra i l assembly is fully secured.
4. Place one (1) 6mm flat washer (R) onto one (1) 6mm x 45mm bolt (M).
5. Raise the rail assembly and align it with the holes in the long rail support. Prior to fastening the rail assembly, make sure the fastener access window on the long rail support and support link face down when the stand is in its horizontal position.
6. Insert one (1) 6mm x 45mm bolt (M) with 6mm flat washer (R) through the holes of the long rail support and the rail. Loosely tighten with one (1) 6mm lock nut (U).
7. Repeat step 6 of this procedure for the remaining three (3) hole locations in the long rail s uppor t and t he four (4) hole locations in the support link assembly.
8. Securely tighten all eight (8) bolts.
FIG. 5
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1. Loc ate the sup por t leg an d secure as shown in figure 6.
2. Place one (1) 10mm flat washer (P) onto one (1) 10mm x 55mm Hex Head bolt (J).
3. Align the support leg with its hinge built into the base tube.
4. Insert one (1) 10mm x 55mm Hex Head bolt (J) with 10mm flat washer (P) through the support leg hinge and support leg. Place one (1) 10mm flat washer (P) and tighten with one (1) 10mm lock nut (S).
49* Do not over-tighten lock nut. These parts need to freely rotate for stand to operate properly.
FIG. 6
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49* U nfold stand to horizont al position
bef o r e mount i n g saw. ( S e e pag e 9 for instructions.)
1. Locate the tool mount assemblies, place one (1) on the rail agai nst the red tool mount secondary stop, and push the red release lever to the locked position, as shown in figures 7 & 10.
2. Measure the width of the rear mounting holes of the miter saw, place the other tool mount on the rail with the same distance apart as shown in figure 8, and push the release lever to the locked position.
3. Place miter saw on top of the tool mounts, figure 9, align mounting holes by adjusting rear sliding nuts and front swivel nuts, figure 10. Be sure the front of the saw is aligned to the front of both tool mounts.
4. Place one (1) 8mm flat washer (Q) onto one (1) 8mm x 45 m m bo l t (L ) , in s e rt through miter saw base and loosely tighten into tool mount.
5. Repeat step 4 of this procedure for the remaining three (3) hole locations.
6. Securely tighten all four (4) bolts.
!
WARNING
Mak e s u r e t h e saw is
properly oriented as shown in the diagram to prevent any tipping hazard. Look for the yellow warning decal on the stand that states “operate saw from this side only.”
FIG. 8
Tool Mount
Secondary
Stop
FIG. 7
FIG. 9 FIG. 10
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unfolding the stand.
1. Unlock support leg cam lock, figure 11.
2. Rotate release lever down to clear locking
pins, figure 11.
3. With both hands on the handle, pull up and
push forward on the stand, figure 12, until it locks in the upright position, figure 13.
Keep fingers clear of hinge
poi n t s when f o l d ing or
FIG. 11
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1. With one hand on the handle, foot on the kick bar, pull back slightly and rotate the release lever to disengage the locking pins.
2. With both hands on the handle, pull back, push down, and lower the stand until it locks in position.
3. Lock down cam lock support leg.
FIG. 12
FIG. 13
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1. Pres s t h e u nloc k b u tton on ea ch tool mount and open the release lever to the unlocked position (see fig. 10, p8).
2. Locate the carry handles at the base of the saw. Place one hand on the saw base handle and the second on the saw’s top handle, as shown in figure 14. Holding tightly, tilt the saw (with the tool mounts still attached) toward yourself and lift it from the stand.
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1. Make sure the tool mount release levers on each mou n t ar e in th e op e n an d unlocked position (see fig. 10, p8).
2. Locate the carry handles at the base of the saw. Place one hand on the saw base handle and the second on the saw’s top handle. Lift the saw to the rail assembly.
3. Line up the left tool mount next to the red secondary stop on the rail assembly as close as possible.
4. Tilt the saw until the front jaws of both tool mounts are engaged to the rail. With both hands on the saw handles, guide the saw back to its level position on the rail (see fig. 7, p8).
5. Push the release lever on each tool mount to the locked position.
!
WARNING
position before operating or transporting the saw.
Be sure b o t h to o l mou n t lev e r s ar e in th e lo c k e d
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1. Loosen the locking knob located along the side of the rail assembly, a s shown i n figure 15.
2. Extend expansion rail to desired length and r e tighten l ocking k n ob bef o r e beginning work.
3. Repeat process for opposite side.
FIG. 14
FIG. 15
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1. Loosen the locking knob located at the end of the expansion rail, as shown in figure 16, and raise the work height support so it is level with the table top of the attached miter saw.
2. Retighten knob and repeat on opposite side.
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To raise the repetitive stop: Lift up and in place as shown in figure 17.
To stow: Push the repetitive stop in toward the rail assembly and down.
Repeat on opposite side.
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In the event the cam lever for the support leg lo o sens over ti m e, t ighte n as sh o wn i n figure 18.
1. Place th e cam lev e r in the “ L o c k ed” position.
2. Insert a flat head screw driver between the bottom of M8 Nylock nut and the rail.
3. Rotate the cam lever clockwise to tighten and counter-clockwise to loosen in order to achieve the appropriate feel and stability of the support leg.
FIG. 16
FIG. 17
-11-
FIG. 18
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