Bosch 22614 User Manual

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BM 2609140358 12-0512/6/05 3:28 PM Page 1

IMPORTANT:

IMPORTANT :

IMPORTANTE:

Read Before Using

Lire avant usage

Leer antes de usar

Operating/Safety Instructions Consignes de fonctionnement/sécurité

Instrucciones de funcionamiento y seguridad

22612

22614

22618

23609

23612

23614

23618

 

 

 

 

 

 

 

 

 

 

Call Toll Free for

Pour obtenir des informations

Llame gratis para

Consumer Information

et les adresses de nos centres

obtener información

& Service Locations

de service après-vente,

para el consumidor y

 

 

 

appelez ce numéro gratuit

ubicaciones de servicio

1-877-BOSCH99(1-877-267-2499)www.boschtools.com

For English Version

Version française

Versión en español

See page 2

Voir page 19

Ver la página 36

 

 

 

BM 2609140358 12-0512/6/05 3:28 PM Page 2

General Safety Rules

! WARNING Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.The term “power tool”

in all of the warnings listed below refers to your mains-operated(corded) power tool orbattery-operated(cordless) power tool.

SAVE THESE INSTRUCTIONS

Work area safety

Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

Do not use AC only rated tools with a DC power supply. While the tool may appear to work, the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.

If operating the power tool in damp locations is unavoidable a Ground Fault Circuit Interrupter (GFCI) must be used to supply the power to your tool. GFCI and personal protection devices like electrician’s rubber gloves and footwear will further enhance your personal safety.

Personal safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

Avoid accidental starting. Ensure the switch is in the off-positionbefore plugging in.Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dustrelated hazards.

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Keep handles dry, clean and free from oil and grease. Slippery hands cannot safely control the power tool.

Power tool use and care

Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

Battery tool use and care

Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power tools that have the switch on invites accidents.

Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

Use battery tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.

Shorting the battery terminals together may cause burns or a fire.

Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

SAVE THESE INSTRUCTIONS

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Safety Rules for Cordless Impact Drivers

Hold tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring.

Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.

Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

Do not drill, fasten or break into existing walls or other blind areas where electrical wiring may exist. If this situation is unavoidable, disconnect all fuses or circuit breakers feeding this worksite.

Always wear safety goggles or eye protection when using this tool.

Wear ear protectors when using the tool for extended periods. Prolonged exposure to high intensity noise can cause hearing loss.

Use thick cushioned gloves and limit the exposure time by taking frequent rest periods. Vibration caused by hammer-drill action may be harmful to your hands and arms.

Secure the material being fastened. Never hold it in your hand or across your legs.

Unstable support can cause loss of control and injury.

Avoid accidental starting. Be sure the forward/reverse switch is in the off position before inserting battery pack.

Carrying appliances with your finger on the switch or inserting the battery pack into an appliance with the switch on invites accidents.

Remove battery pack before changing accessories. Accidental starting may occur because battery appliances with a battery inserted are in the operative condition.

Be prepared for a reaction torque when “seating” or removing a fastener. The screwdriver housing may tend to twist in the opposite direction of bit rotation when

“seating” or removing a fastener depending on the torque setting of the tool.

Do not use dull or damaged bits and accessories. When installing an accessory, insert the shank of the bit well within the chuck. Be sure the chuck has locked onto the bit correctly.

Do not run the tool while carrying it at your side. A spinning bit could become entangled with clothing and injury may result.

Place the tool onto the fastener only when the screwdriver is switched off. Rotating driver tools can slide off the fastener.

Do not use this tool as a drill. Tools equipped with shut-off clutches are not designed for drilling applications. The clutch can shut off automatically and without warning.

Be careful when driving long screws – there is a risk of sliding off the fastener head depending on type of socket or bit used. First test the run-down of a fastener and pay attention during the screw driving process to ensure you do not injure yourself if the tool bit or socket slides off of the fastener.

! WARNING Some dust created by power sanding, sawing,

grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-basedpaints

Crystalline silica from bricks, cement and other masonry products.

Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilatedarea and work with approved safety equipment such as dust masks designed to filter out microscopic particles.

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BM 2609140358 12-0512/6/05 3:28 PM Page 5

Battery/Charger

Before using battery charger, read all instructions and cautionary markings on

(1) battery charger, (2) battery pack, and

(3) product using battery.

Use only the charger which accompanied your product or direct replacement as listed in the catalog or this manual. Do not substitute any other charger. Use only Bosch approved chargers with your product. See Functional Description and Specifications.

Do not disassemble charger or operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Replace damaged cord or plugs immediately. Incorrect reassembly or damage may result in electric shock or fire.

Do not recharge battery in damp or wet environment. Do not expose charger to rain or snow. If battery case is cracked or otherwise damaged, do not insert into charger. Battery short or fire may result.

Charge only Bosch approved rechargeable batteries. See Functional Description and Specifications. Other types of batteries may burst causing personal injury and damage.

Charge battery pack in temperatures above +40 degrees F (4 degrees C) and below +105 degrees F (41 degrees C).

Store tool and battery pack in locations where temperatures will not exceed 120 degrees F (49 degrees C). This is important to prevent serious damage to the battery cells.

Battery leakage may occur under extreme usage or temperature conditions. Avoid contact with skin and eyes. The battery liquid is caustic and could cause chemical burns to tissues. If liquid comes in contact with skin, wash quickly with soap and water, then with lemon juice or vinegar. If the liquid contacts your eyes, flush them with water for a minimum of 10 minutes and seek medical attention.

Place charger on flat non-flammablesurfaces and away from flammable materials whenre-chargingbattery pack.

The charger and battery pack heat during charging. Carpeting and other heat insulating surfaces block proper air circulation which may cause overheating of the charger and battery pack. If smoke or melting of the case are observed unplug the charger immediately and do not use the battery pack or charger.

Use of an attachment not recommended or sold by Bosch may result in a risk of fire, electric shock or injury to persons.

Battery Care

! WARNING When batteries are not in tool or charger, keep them

away from metal objects. For example, to protect terminals from shorting DO NOTplace batteries in a tool box or pocket with nails, screws, keys, etc. Fire or injury may result.

! WARNING To prevent fire or injury when batteries are not in

tool or charger, always place protective cap onto end of battery pack. Protective cap, guards against terminal shorting.

DO NOT PUT BATTERIES INTO FIRE OR EXPOSE TO HIGH HEAT. They may explode.

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Battery Disposal

! WARNING Do not attempt to disassemble the battery or

remove any component projecting from the battery terminals. Fire or injury may result. Prior to disposal, protect exposed terminals with heavy insulating tape to prevent shorting.

NICKEL-CADMIUMBATTERIES

If equipped with a nickel-cadmiumbattery, the battery must be collected, recycled or disposed of in an environmentally sound manner.

“The EPA certified RBRC

Battery Recycling Seal on the

nickel-cadmium(Ni-Cd)

battery indicates Robert

Bosch Tool Corporation isvoluntarily participating in an industry program to collect and recycle these

batteries at the end of their useful life, when

taken out of service in the United States or Canada. The RBRC program provides a convenient alterative to placing used Ni-Cdbatteries into the trash or the municipal waste stream, which may be illegal in your area.

Please call 1-800-8-BATTERYfor information onNi-Cdbattery recycling and disposal bans/restrictions in your area, or return your batteries to a Skil/Bosch/Dremel Service Center for recycling. Robert Bosch Tool Corporation’s involvement in this program is part of our commitment to preserving our environment and conserving our natural resources.”

NICKEL-METALHYDRIDE BATTERIES

If equipped with a nickel-metalhydride battery, the battery can be disposed of in a municipal solid waste stream.

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Symbols

IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

Symbol

Name

Designation/Explanation

 

 

V

Volts

Voltage (potential)

 

 

A

Amperes

Current

 

 

Hz

Hertz

Frequency (cycles per second)

 

 

W

Watt

Power

 

 

kg

Kilograms

Weight

 

min

Minutes

Time

 

 

s

Seconds

Time

 

 

 

 

 

 

Diameter

Size of drill bits, grinding wheels, etc.

 

 

n0

No load speed

Rotational speed, at no load

.../min

Revolutions or reciprocation per minute

Revolutions, strokes, surface speed,

 

 

 

 

 

 

 

orbits etc. per minute

0

 

 

 

Off position

Zero speed, zero torque...

1, 2, 3, ...

Selector settings

Speed, torque or position settings.

I, II, III,

 

Higher number means greater speed

0

 

 

 

 

Infinitely variable selector with off

Speed is increasing from 0 setting

 

 

 

 

 

 

Arrow

Action in the direction of arrow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alternating current

Type or a characteristic of current

 

 

 

 

 

 

Direct current

Type or a characteristic of current

 

 

 

 

 

 

 

 

 

 

 

 

Alternating or direct current

Type or a characteristic of current

 

 

 

 

 

 

 

 

 

 

 

 

Class II construction

Designates Double Insulated

 

 

 

 

 

 

 

 

 

 

 

 

 

Construction tools.

 

 

 

 

 

 

 

 

 

 

 

 

 

Earthing terminal

Grounding terminal

 

 

 

 

 

 

 

 

 

 

 

 

Warning symbol

Alerts user to warning messages

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ni-CadRBRC seal

Designates Ni-Cadbattery recycling

 

 

 

 

 

 

 

program

 

 

 

 

 

 

 

 

This symbol designates that this tool is listed by Underwriters Laboratories.

This symbol designates that this tool is listed by the Canadian Standards Association.

This symbol designates that this tool is listed to Canadian Standards by Underwriters Laboratories.

This symbol designates that this tool is listed by Underwriters Laboratories, and listed to Canadian Standards by Underwriters Laboratories.

This symbol designates that

this tool complies to NOM Mexican Standards.

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BM 2609140358 12-0512/6/05 3:28 PM Page 8

 

Functional Description and Specifications

 

Disconnect battery pack from tool or place the switch in the locked or off

! WARNING

 

position before making any assembly, adjustments or changing

 

accessories. Such preventive safety measures reduce the risk of starting the tool accidentally.

Cordless Impact Drivers and Impact Wrenches

FIG. 1

1/2" SQUARE DRIVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VENTILATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Models 22612,

LOCKING

 

 

 

 

 

 

 

 

 

 

 

OPENINGS

22614 & 22618 only)

SLEEVE

 

 

 

 

 

 

 

 

 

 

 

 

 

BRUSH COVER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FORWARD/REVERSING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEVER & TRIGGER LOCK

 

VARIABLE SPEED

 

 

 

 

 

 

 

 

 

 

 

RUBBERIZED GRIP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TRIGGER SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BELT CLIP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWIVEL LIGHTING

 

 

 

 

 

 

 

 

 

 

 

 

(Optional Accessory)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SYSTEM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BIT AND BIT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STORAGE

BATTERY PACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RELEASE TABS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model number

22612

 

 

 

 

22614

 

 

 

22618

 

 

 

Voltage rating

12 V

 

 

 

 

14.4 V

 

 

 

18 V

 

 

 

No load speed

n0 0-2,800/min

n0 0-2,800/min

n0 0-2,800/min

Impact rate

0-3,200

 

 

0-3,200

 

 

0-3,200

 

 

 

Maximum torque

1,550 in-lbs

1,770 in-lbs

1,950 in-lbs

Maximum Capacities

 

 

 

 

 

 

 

 

 

 

 

 

 

Output drive

1/2" Square drive

1/2" Square drive

1/2" Square drive

Battery pack

BAT043-BAT046

BAT038-BAT041

BAT025, BAT026,

 

& BAT120

 

& BAT140

 

BAT180 & BAT181

Charger

BC001-6& BC016

BC001-6& BC016

BC003, 4, 6 & BC016

 

BC130 & BC230

BC130 & BC230

BC130 & BC230

Voltage rating

120 V

60 Hz

120 V

60 Hz

120 V

 

60 Hz

BC006 charger requires 12 V DC input

NOTE: ONLY USE CHARGERS LISTED ABOVE

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BM 2609140358 12-0512/6/05 3:28 PM Page 9

Model number

23609

 

 

 

23612

 

 

23614

 

 

 

23618

 

 

Voltage rating

9.6 V

 

 

 

12 V

 

 

 

14.4 V

 

 

 

18 V

 

 

 

 

No load speed

n0 0-2,800/min

n0 0-2,800/min

n0 0-2,800/min

n0 0-2,800/min

Impact rate

0-3,200

 

0-3,200

 

 

0-3,200

 

 

 

0-3,200

 

 

Maximum torque

950 in-lbs

 

1,050 in-lbs

1,150 in-lbs

1,350 in-lbs

Maximum Capacities

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Chuck size

1/4" Hex-shank

1/4" Hex-shank

1/4" Hex-shank

1/4" Hex-shank

 

with power groove

with power groove

with power groove

with power groove

Screw sizes

#12 x 3"

 

#14 x 3"

 

#16 x 3"

 

 

#16 x 3"

 

Mild metal

1/4"

 

 

 

3/8"

 

 

 

1/2"

 

 

 

3/4"

 

 

 

 

Hard wood

3/4"

 

 

 

1-1/4"

 

 

 

1-1/2"

 

 

 

2"

 

 

 

 

Soft wood

1-1/4"

 

 

 

1-1/2"

 

 

 

2"

 

 

 

3"

 

 

 

 

Battery pack

BAT048 & BAT100

BAT043-BAT046

BAT038-BAT041

BAT025, BAT026,

 

 

 

 

 

& BAT120

 

& BAT140

 

 

BAT180 & BAT181

Charger

BC001-6& BC016

BC001-6& BC016

BC001-6& BC016

BC003, 4, 6 & BC016

 

BC130 & BC230

BC130 & BC230

BC130 & BC230

BC130 & BC230

Voltage rating

120 V

60 Hz

120 V

60 Hz

120 V

60 Hz

120 V

60 Hz

BC006 charger requires 12 V DC input

NOTE: ONLY USE CHARGERS LISTED ABOVE

-9-

BM 2609140358 12-0512/6/05 3:28 PM Page 10

Operating Instructions

INTENDED USE

This tool is intended for the fastening and loosening of bolts, nuts and various threaded fasteners. This tool is not intended for use as a drill.

INSERTING AND REMOVING

ACCESSORIES

(Models 23609, 23612, 23614 & 23618 only)

! WARNING To avoid loss of control, ensure bit is locked in chuck

by pulling on bit after it has been inserted.

The chuck accepts only standard 1/4" hexagonal shank accessories with power groove.

Your tool is equipped with a quick release chuck. To insert an accessory, simply pull locking sleeve forward, insert desired accessory into chuck and release locking sleeve (Fig. 2).

To remove an accessory, pull locking sleeve forward and simply remove it from the chuck.

FIG. 2

LOCKING SLEEVE

CHUCK

SCREWDRIVER

BIT

BIT

HOLDER

 

 

SCREWDRIVER BIT

Do not use this tool as a drill. Tools equipped with shut-offclutches are not designed for drilling applications. The clutch can shut off automatically and without warning. Attempting to restart drilling aftershut-offhas been reached can cause the tool to twist out of your hand until the clutch again reachesshut-off.Do not attempt to insertquick-changetype drill bits into this chuck.

INSERTING AND REMOVING

ACCESSORIES

(Models 22612, 22614 & 22618 only)

Attach only high quality accessories with the proper size square drive designed for use with impact wrenches.

Your impact wrench is equipped with a 1/2" square drive.

To install a socket, simply push completely onto output drive. To remove, pull off output drive (Fig. 3).

FIG. 3

SOCKET

OUTPUT

DRIVE

VARIABLE SPEED CONTROLLED

TRIGGER SWITCH

Your tool is equipped with a variable speed trigger switch. The tool speed can be controlled from the minimum to the maximum nameplate RPM by the pressure you apply to the trigger. Apply more pressure to increase the speed and release pressure to decrease speed (Fig. 1).

FORWARD/REVERSING LEVER &

TRIGGER LOCK

Your tool is equipped with a forward/ reversing lever and trigger lock located above the trigger (Fig. 1). This lever was designed for changing rotation of the chuck, and for locking the trigger in an “OFF” position to help prevent accidental starts and accidental battery discharge. For forward rotation, (with chuck pointed away from you) move the lever to the far left. For reverse rotation move the lever to the far right. To activate trigger lock move lever to the center off position.

!

CAUTION

Do not change direction of

rotation until the tool

 

 

comes to a complete stop. Shifting during rotation of the chuck can cause damage to the tool.

BELT CLIP (Optional Accessory)

! WARNING When the tool is attached to the belt, position yourself to

avoid entanglement with surrounding objects. Unexpected entanglement could cause the tool to fall resulting in injury to the operator or bystanders.

-10-