Blue Rhino CBC842WD-C User Manual

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OWNER’S MANUAL

Outdoor Charcoal Barbecue Grill

Model No. CBC842WD-C

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1.Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2.Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3.Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . .

Page 2

Exploded View & Hardware . . . . . . . . . . . . . . . . . . .

. .

 

3

Assembly Instructions . . . . . . . . . . . . . . . . . . . . .

. .

 

4

Operating Instructions . . . . . . . . . . . . . . . . . . . . .

. .

 

8

Initial Use . . . . . . . . . . . . . . . . . . . . . . . . .

. .

 

8

Cooking . . . . . . . . . . . . . . . . . . . . . . . . . .

.

.

8

Tips . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .

 

8

Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . 8

Product Registration . . . . . . . . . . . . . . . . . . . . . .

.

.

8

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . .

. .

 

8

Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

Made from 70% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

Manufactured in China for: Blue Rhino Global Sourcing, LLC Winston-Salem,NC USA

1.800.762.1142, www.bluerhino.com

© 2007 Blue Rhino Global Sourcing, LLC. All Rights Reserved

 

UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, LLC.. All Rights Reserved.

CBC842WD-C-OM-102EF

Outdoor Charcoal Barbecue Grill Model No. CBC842WD-C

DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.

WARNING:

This grill is for outdoor use only, and shall not be used in a building, garage, or any other enclosed area.

Do NOT operate, light or use this appliance within 8 feet of walls, structures or buildings.

This grill is NOT for commercial use.

Do not use grill for indoor cooking or heating. Toxic carbon monoxide fumes can accumulate and cause asphyxiation.

Do not use gasoline, kerosene, or alcohol for lighting.

Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Do not store or use gasoline or other flammable liquids or vapors within 25 feet (7.62 m) of this appliance.

Instant light charcoal can burn at very high temperatures during initial startup. Make sure lid is open until charcoal turns to hot coals.

Keep all combustible items and surfaces at least 21 inches (53 cm) away from the grill at all times. DO NOT use this grill or any gas product under any overhead or near any unprotected combustible constructions.

Do not alter grill in any manner.

Do not use the grill unless it is completely assembled and all parts are securely fastened and tightened.

This grill should be thoroughly cleaned and inspected on a regular basis.

Use only Blue Rhino Global Sourcing, LLC. factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.

Do not use this appliance without reading “Operating Instructions” in this manual.

Do not touch metal parts of grill until it has completely cooled (about 45 min.) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).

Never touch grates (charcoal or cooking), ashes or coals to see if they are hot.

Do not use on wooden decks, wooden furniture or other combustible surfaces.

Do not use in or on boats or recreational vehicles.

Position grill so wind can not carry ashes to combustible surfaces.Do not use in high winds.

Never lean over the grill when lighting.

Do not leave a lit grill unattended, especially keep children and pets away from grill at all times.

Do not attempt to move grill when in use. Allow the grill to cool before moving or storing.

Always open grill lid carefully and slowly as heat and steam trapped within grill can severely burn you.

Always place your grill on a hard, non combustible level surface. An asphalt or blacktop surface may not be acceptable for this purpose.

Do not remove the ashes until they are completely and fully extinguished.

Live hot briquettes and coals can create a fire hazard.

Always empty the ash catcher and grill after each use. Do not remove the ashes until they are completely and fully extinguished.

Do not place fuel (charcoal briquets, wood or lump charcoal) directly into bottom of grill. Place fuel only on the charcoal pan/grid.

Check to make sure the air vents are free of debris and ash before and while you are using the grill.

Make sure ash catcher is securely and completely in place before using the grill.

Always wear protective gloves when adding fuel to retain desired heat level.

Keep all electrical cords away from a hot grill.

Always use a meat thermometer to ensure food is cooked to a safe temperature.

Never cover entire cooking area with aluminum foil.

Please use protective gloves when assembling this product.

Do not force parts together as this can result in personal injury or damage to the product.

Deaths, serious injury or damage to property may occur if the above is not followed exactly.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

Parts List

1

Warming Rack

55-14-790

 

 

 

2

Handle

55-14-793

 

 

 

3

Air Vent

55-14-794

 

 

 

4

Lid

55-08-092

 

 

 

5

Cooking Grid (2)

55-08-317

 

 

 

6

Charcoal Basket

55-14-791

 

 

 

7

Top Hinge (2)

55-14-081

 

 

 

8

Bottom Hinge (2)

55-14-792

 

 

 

9

Bottom Bowl

55-08-292

 

 

 

10

Left Side Shelf

55-08-293

 

 

 

11

Left Side Shelf Support

55-08-294

 

 

 

12

Adjustable Knob

55-08-377

Assembly

 

 

 

 

 

13

Charcoal Grid Support

55-08-296

Rod (2)

 

 

 

 

 

14

Right Side Shelf Support

55-08-297

 

 

 

15

Left Cart Frame

55-08-298

 

 

 

16

Front Panel

55-08-376

 

 

 

17

Right Side Shelf

55-08-300

 

 

 

18

Adjustable Knob

55-15-106

 

 

 

19

Ash Receiver Slide

55-14-796

 

 

 

20

Ash Receiver Assembly

55-08-301

 

 

 

21

Right Cart Frame

55-08-302

 

 

 

22

Cart Frame Support

55-08-303

 

 

 

23

Foot (2)

55-08-304

 

 

 

24

Bottom Grid

55-08-305

 

 

 

25

Hub Cap (2)

55-14-938

 

 

 

26

Wheel (2)

55-14-937

 

 

 

27

Axle

55-14-808

 

 

 

28

Front Panel

55-08-306

Exploded View

1

2

5

4

5

6

7

8

10

9

 

11

12

13

15

16

 

18

19

 

22

21

 

23

24

27

28

26

25

page no.

3

14

17

20

25

26

Hardware

A

Screw

M4x15 Zinc Plated Phillips Truss Head

1 pc

 

 

 

 

 

 

 

B

Screw

M5x10 Zinc Plated Phillips Truss Head

3 pcs

 

 

 

 

 

 

 

C

Screw

M6x15 Zinc Plated Phillips Truss Head

19 pcs

 

 

 

 

 

 

 

D

Screw

M6x20 Zinc Plated Phillips Truss Head

4 pcs

 

 

 

 

 

 

 

E

Screw

M6x65 Zinc Plated Phillips Truss Head

8 pcs

 

 

 

 

 

 

 

F

Nut

M10 Zinc Plated

2 pcs

 

 

 

 

 

 

 

G

Cap Nut

M5 Zinc Plated

2 pcs

 

 

 

 

 

 

 

H

Wing Nut

M5 Zinc Plated

1 pc

 

 

 

 

 

 

 

I

Wing Nut

M6 Zinc Plated

7 pcs

 

 

 

 

 

 

 

J

Washer

ø5.3 Zinc Plated

2 pcs

 

 

 

 

 

 

 

K

Washer

ø6.4 Zinc Plated

35 pcs

 

 

 

 

 

 

 

L

Washer

ø6.4 Heat Resistant

8 pcs

 

 

 

 

 

 

 

M

Lock Washer

ø5.3 Zinc Plated

3 pcs

 

 

 

 

 

 

 

N

Lock Washer

ø6.4 Zinc Plated

31 pcs

 

 

 

 

 

 

 

O

Pin

ø7.0 x 45

Black Coated

2 pcs

 

 

P

Cotter Pin

ø1.4 x 30

Zinck Plated

2 pcs

 

 

Q

Rubber Spacer

ø8.5 x ø17 x 6

2 pcs

 

 

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver

M5 - M10 Wrench

2 pcs

Outdoor Charcoal Barbecue Grill Model No. CBC842WD-C

Assembly Instructions

1

DO NOT RETURN PRODUCT TO STORE.

2

Attach Feet

For assistance call 1.800.762.1142 toll free. Please have

 

your owner’s manual and model number available for

 

reference.

For Easiest Assembly:

To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

Clear an area large enough to layout all components and hardware.

When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.

Follow all steps in order to properly assemble your product.

To complete assembly you will need:

• (1) Bag of charcoal.

Note: You must follow all steps to properly assemble grill.

Typical assembly: approximately 1 (one) hour.

 

 

 

3 Attach Cart Frame Supports, Axle, Wheels and Hub Caps

4 Attach Front Panel

E

F

K

x 2

x 2

N

Q

x 2

x 2

x 2

C

x 4

N

x 4

K

x 4

 

 

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

 

 

 

 

 

 

 

 

 

 

 

5 Insert Bottom Grid

6 Attach Side Shelf Supports

C

x 4

N

x 4

K

x 4

 

 

 

 

 

7 Attach Front Panel and Side Shelves

8 Secure Side Shelves

 

E

 

 

 

C

x 2

K

 

 

C

x 2

 

N

x 6

x8

x8

Outdoor Charcoal Barbecue Grill Model No. CBC842WD-C

Assembly Instructions (continued)

9 Assemble Lid

B

x 1

 

L

x 2

H

 

x 1

M

x 1

 

 

 

 

I

 

x 2

N

x 2

 

 

 

K

x 2

 

 

 

11 Attach Adjustable Knob Assembly and Insert Charcoal Grid Support Rods

10 Assemble Bottom Bowl

C

x 5

K

x 9

I

x 5

L

x 4

 

 

 

N

x 5

12 Attach Bottom Bowl

B

G

J

x2

x2

x2

L

M

x 2

x 2

D

x 4

K

 

 

 

N

x4

x4

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

 

 

 

 

 

 

 

 

 

 

 

13 Attach Bottom Bowl

14 Attach Lid

A

x 1

K

x 2

 

 

 

 

 

 

 

C

x 2

N

x 2

O

x 2 P

x 2

 

 

 

 

 

 

 

15

Insert Warming Rack

16

Insert Charcoal Grid and Cooking Grids

 

 

 

 

 

Outdoor Charcoal Barbecue Grill Model No. CBC842WD-C

Operating Instructions

This appliance is designed for use only with quality charcoal briquets, lump charcoal and cooking wood.

First Use

1.Make sure all labels, packaging and protective films have been removed from the grill.

2.Remove manufacturing oils before cooking on this grill for the first time, by operating the grill for at least 15 minutes with the lid closed. This will “heat clean” the internal parts and dissipate odors.

CAUTION: Instant light charcoal can burn at very high temperatures during initial startup. Make sure lid is open until charcoal turns to hot coals.

Lighting

1.Open lid and vents.

2.Make sure ash receiver is empty and secure.

3.Remove cooking grid.

4.Arrange and light fuel per instructions on fuel package.

5.Allow fuel time to ash into glowing coals before cooking.

Adjustable Charcoal Grid

The patented adjustable charcoal grid allows you to easily adjust the temperature of your grill.

To raise the charcoal grid and grill your food at a higher temperature, turn the knob to the right (clockwise).

To lower the charcoal grid and grill your food at a lower temperature, turn the knob to the left (counterclockwise).

Direct Cooking

Cooking directly over hot coals. Ideal for searing in juices and grilling food requiring less than 25 minutes of grilling time, such as steaks, hamburgers, hot dogs, chicken parts, vegetables and fruit.

1.Open lid and remove cooking grid.

2.Load and light charcoal per charcoal manufacturer’s instructions. Leave lid open.

3.While wearing protective gloves, carefully spread hot coals evenly across charcoal grid with a long handle tool.

4.While wearing protective gloves replace cooking grid, close lid and allow grill to preheat.

5.While wearing protective gloves open lid and place food onto cooking grids above the hot coals with long handle tongs.

6.With lid open or closed, cook until desired internal food temperatures are achieved.

Note: If additional briquettes are needed, remove food from cooking grid and while wearing protective gloves remove the cooking grid and place additional briquettes without disturbing the hot coals. Carefully replace cooking grid and food.

7.Allow charcoal to burn out by closing lid and all vents. Except in the case of an emergency, do NOT pour water on hot coals.

Indirect Cooking

Not cooking directly over hot coals. Ideal for slow cooking and grilling foods requiring more than 25 minutes such as most roasts, loins, chops, whole chickens, turkey, fish and baked goods.

1.Open lid and remove cooking grid.

2.Load and light charcoal per charcoal manufacturer’s instructions. Leave lid open.

3.While wearing protective gloves, carefully spread hot coals to the outsides of charcoal grid with a long handle tool.

4.While wearing protective gloves replace cooking grid, close lid and allow grill to preheat.

5.Wear protective gloves to open lid. Use long handled tools to place food onto cooking grids above the areas without hot coals.

6.With lid closed, cook until desired internal food temperatures are achieved.

Note: If additional briquettes are needed, remove food from cooking grid and while wearing protective gloves remove the cooking grid and place additional briquettes without disturbing the hot coals. Carefully replace cooking grid and food.

7.Allow charcoal to burn out by closing lid and all vents. Except in the case of an emergency, do NOT pour water on hot coals.

For more tips on indirect cooking please see “Tips for Better Cookouts and Longer Grill Life”

Tips for Better Cookouts and Longer Grill Life

1.To reduce flare-upkeep grill clean, use lean cuts of meat (or trim fat) and avoid cooking on very high temperatures.

2.Place delicate foods like fish and vegetables in aluminum foil pouches and indirect cook or place on upper cooking levels (warming rack).

3.To avoid losing natural juices, use long handled tongs or spatulas instead of forks and turn foods over just once during cooking.

4.When in-directcooking roasts and larger cuts of meat, place meat onto a roasting rack inside a heavy gauge metal pan. Place pan over theun-litcoals.

5.Try water pans to reduce flare-upsand cook juicer meats. Before starting coals remove cooking grids and place a heavy duty shallow pan directly on charcoal grid. Fill half way with water, fruit juices or other flavored liquids. Place hot coals around grid, replace cooking grids and position food over the loaded pan.

6.Enhance food flavors by using wood chips in smoker boxes or aluminum foil pouches. Follow the wood manufacturer’s instructions.

7.Rotisseries, grill baskets, vertical poultry holders and other accessories can enhance your experiences, reduce cooking times and aid in clean-up.

8.Clean cooking grids and racks after every use with a quality grill bush designed for your grid material. Wear protective gloves and gently remove the build-upwhile grids are hot.

9.After every use, allow grill to cool. Then protect clean cooking grids with a light coat of cooking oil, clean out all ashes, wipe outside surfaces with a suitable kitchen cleaner and protect surfaces with a quality cover that is properly fits your grill.

10.Visit websites like www.bluerhino.com, watch barbecue themed TV shows or purchase related barbecue cookbooks to learn more interesting tips.

Cleaning and Care

CAUTION: All cleaning and maintenance should be done when grill is cool and with the fuel supply removed.

CAUTION: DO NOT clean any grill part in a self cleaning oven. The extreme heat will damage the finish.

Notices

1.Abrasive cleaners will damage this product.

2.Never use oven cleaner to clean any part of grill.

3.Do not clean any grill part in a self cleaning oven. The extreme heat will damage the finish.

Cleaning Surfaces

1.Wipe surfaces clean with mild dishwashing detergent or baking soda.

2.For stubborn surfaces use a citrus based degreaser and a nylon scrubbing brush.

3.Rinse clean with water.

Product Registration

For faster warranty service, please register your product immediately at www.bluerhino.com or call 1.800.762.1142.

Limited Warranty

Blue Rhino Global Sourcing, LLC (“Vendor”) warrants to the original retail purchaser of this product, and to no other person, that if this product is assembled and operated in accordance with the printed instructions accompanying it, then for a period of one (1) year from the date of purchase, all parts in such product shall be free from defects in material and workmanship. Vendor may require reasonable proof of your date of purchase. Therefore, you should retain your sales slip or invoice. This Limited Warranty shall be limited to the repair or replacement of parts, which prove defective under normal use and service and which Vendor shall determine in its reasonable discretion upon examination to be defective. Before returning any parts, you should contact Vendor’s Customer Service Department using the contact information listed below. If Vendor confirms, after examination, a defect covered by this Limited Warranty in any returned part, and if Vendor approves the claim, Vendor will replace such defective part without

charge. If you return defective parts, transportation charges must be prepaid by you. Vendor will return replacement parts to the original retail purchaser, freight or postage prepaid.

This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, improper installation or improper maintenance or service by you or any third party, or failure to perform normal and routine maintenance on

the product as set out in this owner’s manual. In addition, the Limited Warranty does not cover damage to the finish, such as scratches, dents, discoloration, rust or other weather damage, after purchase.

This Limited Warranty is in lieu of all other express warranties. Vendor disclaims all warranties for products that are purchased from sellers other than authorized retailers or distributors, including the warranty of merchantability or the warranty of fitness for a particular purpose. VENDOR ALSO DISCLAIMS AND ANY ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. VENDOR SHALL NO LIABILITY TO PURCHASER OR ANY THIRD PARTY FOR ANY SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. Vendor further disclaims any implied or express warranty of, and assumes no responsibility for, defects in workmanship caused by third parties.

This Limited Warranty gives the purchaser specific legal rights; a purchaser may have other rights depending upon where he or she lives. Some jurisdictions do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long a warranty lasts, so the above exclusion and limitations may not apply to everyone.

Vendor does not authorize any person or company to assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment, and no such representations are binding on Vendor.

Blue Rhino Global Sourcing, LLC Winston-Salem,North Carolina USA (800)762-1142

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

Outdoor Charcoal Barbecue Grill Model No. CBC842WD-C