Blue Rhino 200209-450000 User Manual

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Replacing Control Valve

Series: 200209 – 450000 LP Gas

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For assistance call 1.800.762.1142.

Tools required:

# 2 Phillips screw driver

8mm open end wrench

9mm open end wrench

10mm open end wrench

12mm open end wrench

5/8” open end wrench

3/4” open end wrench

7/16” nut driver or wrench (series 235000-450000)

Locking pliers

Leak test solution

Ratchet

9/16” socket

Extension 7.5” in length

Penetrating oil

Leak test solution 1 part liquid soap and 3 parts water.

DANGERS andCautions

1. Installation and repair should be done by a qualified service person.

2. Use only Blue Rhino Global Sourcing, LLC. factory authorized parts.The use of any part that is not factory authorized can be dangerous.This will also void your warranty. Contact 1.800.762.1142.

Replacing Control Valves Series 200209 – 450000 LP Gas 404121

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For assistance call 1.800.762.1142.

Steps 1-5

1.Turn your LP gas tank off, unscrew regulator and remove LP gas tank.

2.Remove the dome.

3.Remove the access panel and the igniter wire, set aside

4.Disconnect the gas line.

5.Remove the 4 screws that hold the engine to the post and remove the engine.

Replacing Control Valves Series 200209 – 450000 LP Gas 404121

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For assistance call 1.800.762.1142.

Step 6

Remove emitter screen:

A.200209, 200308, 200605 – remove the 4 screws using a Phillips screw driver that attach the emitter to the emitter bottom, with the screws removed, remove the emitter.

B.230000-235000, 450000 – you will need to use the ratchet with an extension along with the 9/16” socket and remove the nut and washer in the bottom of the emitter.There are 3 bolts that attach the emitter to the emitter bottom Using the #8mm open end wrench remove these bolts. Remove the emitter screen being careful not to loosen the spacer ring from the burner stud.You will need this later. (On the235000-45000you may want to remove the medium and small domes but it is not necessary).

C. 233000-235020 – there are 3 bolts that hold the emitter to the emitter bottom. Using an #8mm open end wrench remove these 3 bolts and remove the emitter.

Replacing Control Valves Series 200209 – 450000 LP Gas 404121

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For assistance call 1.800.762.1142.

Step 7

1. Disconnect the burner supply tube from the control valve, using a 5/8” open end wrench. Note: There is a brass nut on the top of the control valve.You must remove the brass nut.

2.Remove the 2 screws on either side of the emitter bottom. Note: 230000 and 235000 do not have these screws.

3.Remove the burner by pulling it up. Be careful not to damage the wires on the pilot assembly.

Replacing Control Valves Series 200209 – 450000 LP Gas 404121

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For assistance call 1.800.762.1142.

Step 8

1. Disconnect the pilot supply tube using the #10mm open end wrench.

Note: You may need to use the #12mm open end wrench to hold the pilot orifice.

2.Remove the 2 screws that hold the pilot assembly to pilot bracket.

3.Remove the pilot assembly.

Replacing Control Valves Series 200209 – 450000 LP Gas 404121

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For assistance call 1.800.762.1142.

Step 9

Disconnect the thermal-couple

1.Remove the screw from the access panel on the rear of the valve housing.

2.Remove the access panel.

3.Using the #8 mm open end wrench remove the nut with wires coming out of it.

Note: When reinstalling the nut to the back of the control valve finger tighten plus a 1⁄4 turn.Do not overtighten.

4. Remove the tip switch bracket on the front of the valve housing by removing the Phillips screw. Be careful not to damage the wires.

Replacing Control Valves Series 200209 – 450000 LP Gas 404121

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For assistance call 1.800.762.1142.

Step 10

Disconnect the control valve

1.Remove the brass nut that holds the control valve in the valve housing using the 3/4” open end wrench

2.Remove the control valve from the valve housing

3.Remove the pilot supply tube using a #12 mm open end wrench.

Replacing Control Valves Series 200209 – 450000 LP Gas 404121

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For assistance call 1.800.762.1142.

Step 11

Re-installpilot supply tube and the control valve:

1.Connect the pilot supply tube to the control valve

2.Place the control valve into the valve housing. Secure the valve with the brass nut and tighten.

Replacing Control Valves Series 200209 – 450000 LP Gas 404121

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For assistance call 1.800.762.1142.

Step 12

Reinstall the thermal-couple:

1.Attach the thermal-coupleto the back of the control valve in the valve housing. Finger tighten plus a 1/4 turn with the #8mm open end wrench.

2.Reinstall the small access panel on the back of the valve housing

Replacing Control Valves Series 200209 – 450000 LP Gas 404121

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