Blodgett 1200 SERIES User Manual

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1200 SERIES

ELECTRIC DECK OVEN

INSTALLATION --OPERATION--MAINTENANCE

BLODGETT OVEN COMPANY

www.blodgett.com

44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842,(802)860-3700Fax:(802)864-0183

PN 11360 Rev D (6/01)

E 2001 ---G.S. Blodgett Corporation

IMPORTANT

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instructions will result in satisfactory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.

Errors: Descriptive, typographic or pictorial errors are subject to correction. Specifications are subject to change without notice.

BLODGETT - THE REPUTATION YOU CAN COUNT ON

For a century and a half, The Blodgett Oven Company has been building ovens and nothing but ovens. We’ve set the industry’s quality standard for all kinds of ovens for every foodservice operation regardless of size, application or budget. In fact, no one in the foodservice industry has more oven engineering experience than Blodgett, and no one offers more models, sizes, and oven applications than Blodgett; gas and electric, full-size,half-size,countertop and deck, convection, Cook’n Hold,Combi-Ovensand the industry’s highest quality Pizza Oven line. For more information on the full line of Blodgett ovens contact your Blodgett representative.

Model:

Your Service Agency’s Address:

Serial Number:

Your oven was installed by:

Your oven’s installation was checked by:

Table of Contents

Introduction

 

Oven Description and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Oven Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Installation

 

Delivery and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Oven Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Leg attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Double Stacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Ultra Rokite Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Operation

 

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

General Baking Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Maintenance

 

Cleaning and Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Introduction

Oven Description and Specifications

Blodgett Deck ovens have set industry wide standards of excellence for baking characteristics, performance and reliability. They remain unsurpassed for product quality.

Simplicity of design and quality construction throughout assure years of trouble free service

when the equipment is properly installed and maintained.

Features include a full angle iron frame, all welded radius corners and stainless steel exteriors.

 

 

 

 

AMPERES

 

ELECTRICAL

 

 

 

 

 

 

CONNECTION

 

 

 

L1

L2

L3

KW/SECTION

VOLTS

PHASE

AWG*

 

 

 

 

 

 

 

10

208

1

48

0

48

6

10

208

3

24

42

24

6

10

220-240

1

42

0

42

6

10

220-240

3

21

36

21

6

10

440

3

12

20

12

10

10

480

3

11

18

11

10

 

 

 

 

 

 

 

NOTE: Refer to page 6 in this manual for Electric Connection specifications.

NOTE: In multiple section oven installation, each section may be individually wired for service connections. Multiple section ovens can be loaded to partially balance electrical input. Multiple section ovens also may be interconnected by use of appropriate kit.

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Introduction

Oven Components

Ultra Rokite Deck ---stone deck that absorbs heat from below to cook the bottom of the product.

Steel Deck ---absorbs heat from below to cook the bottom of the product.

Deck Supports ---hold the oven decks.

Control Panel ---contains wiring and components to control the oven operation.

Elements ---provide heat to the baking chamber and the decks.

1201 Single

1201 double

Figure 1

3

Installation

Delivery and Location

DELIVERY AND INSPECTION

All Blodgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven:

DInspect the shipping container for external damage. Any evidence of damage should be noted on the delivery receipt which must be signed by the driver.

DUncrate the oven and check for internal damage. Carriers will accept claims for concealed damage if notified within fifteen days of delivery and the shipping container is retained for inspection.

The Blodgett Oven Company cannot assume responsibility for loss or damage suffered in transit. The carrier assumed full responsibility for delivery in good order when the shipment was accepted. We are, however, prepared to assist you if filing a claim is necessary.

OVEN LOCATION

The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance.

Be sure to place the oven in an area which is accessible for proper operation and servicing.

4

Installation

Oven Assembly

LEG ATTACHMENT

1.Tip bottom oven section backward.

2.Attach the 32” (81,2 cm) front legs with two bolts to the underside of the oven frame.

3.Lift the oven to the upright position. Block up the back end.

4.Attach the 32” (81,2 cm) rear legs with two bolts to the underside of the oven frame.

DOUBLE STACKING

1.Place bottom oven as close to the installation site as possible.

2.Use two 1” (2,5 cm) boards. Place one at the right edge of the oven. Place the other toward the left side.

3.Lift the upper oven on top of the boards.

4.Center the top oven over the bottom oven.

5.Remove the board from one side. Place a piece of lumber approximately 4’ (1,2 m) long under the angle skirt. Lift up to remove the board.

6.Push the top oven until the base fits tight against the oven side.

7.Remove the other board in the same manner.

NOTE: DO NOT use pry bars to lift the oven sections. Also be careful not to get wood chips under the oven sections.

Figure 2

Figure 3

5

Installation

Oven Assembly

VENTILATION

1.Assemble the back vents.

2.Screw the back vent to the rear of each oven section with the offset (enlarged) end toward the bottom. Holes are provided. For stacked units, the top of the lower back vent fits inside the bottom of the upper vent.

3.Secure the trim to the top right of the upper oven. The flanges on the right side, back and front of the trim collar fit under the crown.

Use three sheet metal screws to attach the left side of the trim to the top of the oven body

4.Remove all tags.

Figure 4

ULTRA ROKITE DECKS

Use only Blodgett Ultra Rokite Decks. Use of decks other than Blodgett will invalidate the warranty.

NOTE: Ultra Rokite shelves are heavy be careful when handling.

1.Slide 1/2 of the Ultra Rokite shelf through the door until it rests on the deflector. Move the shelf to the rear until it drops into the shelf support. Push to the right.

2.Slide the remaining shelf through the door until it rests on top of the other half. Move the shelf to the rear until it drops the shelf support. Push all the way to the left.

3.Move both shelves in so the center joint closes.

4.Level with shims provided if necessary.

5.Refer to preheating instructions supplied with shelf.

ELECTRICAL CONNECTION

Before making any electrical connections to this unit check the rating plate to be sure that the oven is being connected to the proper electrical supply. The supply conduit is connected to the right rear of each oven section.

1.Remove the trim cover on the right lower front of the oven to access the supply connecting terminals.

2.Run the supply wires through the conduit to the front of the oven.

3.Connect the supply wires to the circuit breaker on the lower right front corner of the control panel.

NOTE: When using an interconnection kit, refer to detailed instructions supplied with the kit.

6