Blodgett 1060 Series User Manual

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1060 SERIES

GAS DECK OVEN

INSTALLATION --OPERATION--MAINTENANCE

LA SÉRIE 1060

FOURS À GAZ À PLATEFORME

MANUEL D’INSTALLATION --UTILISATION--ENTRETIEN

BLODGETT OVEN COMPANY

www.blodgett.com

44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842,(802)860-3700Fax:(802)864-0183

PN 17969 Rev E (6/01)

E 2001 ---G.S. Blodgett Corporation

IMPORTANT

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT

AVERTISSEMENT: UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTE, DES BLESSURES OU LA MORT. LISEZ ATTENTIVEMENT LES DIRECTIVES D’INSTALLATION, D’OPÉRATION ET D’ENTRETIEN AVANT DE FAIRE L’INSTALLATION OU L’ENTRETIEN DE CET ÉQUIPEMENT.

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION MAY BE OBTAINED BY CONTACTING YOUR LOCAL GAS SUPPLIER.

LES INSTRUCTIONS À RESPECTER AU CAS OÙ L’UTILISATEUR PERÇOIT UNE ODEUR DE GAZ DOIVENT ÊTRE AFFICHÉES DANS UN ENDROIT BIEN VISIBLE. VOUS POUVEZ VOUS LES PROCURER AUPRÈS DE VOTRE FOURNISSEUR DE GAZ LOCAL.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

AVERTISSEMENT

Ne pas entreposer ni utiliser de l’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appariel, ni de tout autre appareil.

The information contained in this manual is important for the proper installation, use, and maintenance of this oven. Adherence to these procedures and instructions will result in satisfactory baking results and long, trouble free service. Please read this manual carefully and retain it for future reference.

Les informations données dans le présent manuel sont importantes pour installer, utiliser et entretenir correctement ce four. Le respect de ces instructions et procédures permettra d’obtenir de bons résultats de cuisson et une longue durée de service sans problèmes. Veuillez lire le présent manuel et le conserver pour pouvoir vous y reporter à l’avenir.

Errors: Descriptive, typographic or pictorial errors are subject to correction. Specifications are subject to change without notice.

Erreurs:Les erreurs de description, de typographie ou d’illustration font l’objet de corrections. Les caractéristiques sont sujettes à modifications sans préavis.

THE REPUTATION YOU CAN COUNT ON

UNE RÉPUTATION SUR LAQUELLE VOUS POUVEZ COMPTER

For over a century and a half, The Blodgett Oven Company has been building ovens and nothing but ovens. We’ve set the industry’s quality standard for all kinds of ovens for every foodservice operation regardless of size, application or budget. In fact, no one offers more models, sizes, and oven applications than Blodgett; gas and electric, full-size,half-size,countertop and deck, convection, Cook’n Hold,Combi-Ovensand the industry’s highest quality Pizza Oven line. For more information on the full line of Blodgett ovens contact your Blodgett representative.

Cela fait maintenant dessus un siècle et demi que Blodgett se spécialise dans la fabrication de fours. Nous avons établi les normes de qualité qui s’appliquent dans l’industrie à tous les types de fours utilisés dans les services alimentaires, quel qu’en soit la taille, l’exploitation ou le budget. En fait, ni n’offre plus de modèles, de tailles et d’applications de fours que Blodgett. À gaz et électriques. De tailles différentes, sur plan de travail et superposables. Qu’il s’agisse de fours à convection, des modèles Cook’n Hold et Combi-Oven,ou de la gamme de fours à pizzas de la plus haute qualité offerte sur le marché. Pour de plus amples informations sur la gamme complète de fours Blodgett, veuillez contacter votre représentant Blodgett.

Model/Modèl:

Your Service Agency’s Address: Adresse de votre agence de service:

Serial Number/Numéro de série:

Your oven was installed by/

Installateur de votre four:

Your oven’s installation was checked by/

Contrôleur de l’installation de votre four:

Table of Contents/Table des Matières

Introduction

Oven Description and Specifications . . . . 2

Oven Components . . . . . . . . . . . . . . . . . . . . 3

Installation

Delivery and Location . . . . . . . . . . . . . . . . . 4 Oven Assembly . . . . . . . . . . . . . . . . . . . . . . 5 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Leg Attachment . . . . . . . . . . . . . . . . . . . . . 5 caster attachment . . . . . . . . . . . . . . . . . . . 5 Double Section Assembly . . . . . . . . . . . . 6 3 Piece Deflector Assembly . . . . . . . . . . . 6 Ultra Rokite Shelves . . . . . . . . . . . . . . . . . 6 Deck Seal . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Flue Plates . . . . . . . . . . . . . . . . . . . . . . . . . 7 Leveling the Oven . . . . . . . . . . . . . . . . . . . 7

Adjustments Associated with Initial Installation . . . . . . . . . . . . . . . . . . . . . . . . . 7

Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Canopy Type Exhaust Hood . . . . . . . . . . 8 Direct Flue Arrangement . . . . . . . . . . . . . 9 Venting Problems . . . . . . . . . . . . . . . . . . . 9

Utility Connections ---

Standards and Codes . . . . . . . . . . . . . . . . . 10 Gas Connection . . . . . . . . . . . . . . . . . . . . . . 11

Operation

Safety Information . . . . . . . . . . . . . . . . . . . . 14 Oven Control . . . . . . . . . . . . . . . . . . . . . . . . . 15

General Guidelines for Operating

Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Maintenance

Cleaning and Preventative Maintenance . 17

Troubleshooting Guide . . . . . . . . . . . . . . . . 18

Introduction

Description et Spécifications du Four . . . . 20 Éléments du Four . . . . . . . . . . . . . . . . . . . . . 21

Installation

Livraison et Implantation . . . . . . . . . . . . . . . 22 Montage du Four . . . . . . . . . . . . . . . . . . . . . 23 Emballage . . . . . . . . . . . . . . . . . . . . . . . . . 23 Assemblage des Pieds . . . . . . . . . . . . . . . 23 Fixation des Roulettes . . . . . . . . . . . . . . . 23 Montage de la Section Double . . . . . . . . 24

Montage du Déflecteur en Trois

Parties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Des Plaques en Ultra Rokite . . . . . . . . . . 24 Joint de Plaque . . . . . . . . . . . . . . . . . . . . . 25 Plaques de Cheminée . . . . . . . . . . . . . . . 25 Mise à Niveau des Fours . . . . . . . . . . . . . 25

Réglages à Faire Lors de

l’Installation Initiale . . . . . . . . . . . . . . . . . . 25 Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Hotte D’évacuation Type Voûte . . . . . . . 26 En Prise Directe . . . . . . . . . . . . . . . . . . . . . 27 Problêmes de la Ventilation . . . . . . . . . . . 27

Branchements de Service ---

Normes et Codes . . . . . . . . . . . . . . . . . . . . . 28 Branchement de Gaz . . . . . . . . . . . . . . . . . 29

Utilisation

Information de Sécurité . . . . . . . . . . . . . . . . 32 Les Commandes du Four . . . . . . . . . . . . . . 33

Consignes Générales à l’Intention des Utilasateurs . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Entretien

Nettoyage et Entretien Préventif . . . . . . . . 35 Guide de Détection des Pannes . . . . . . . . 36

Introduction

Oven Description and Specifications

Blodgett Deck ovens have set industry wide standards of excellence for baking characteristics, performance and reliability. They remain unsurpassed for product quality.

Simplicity of design and quality construction throughout assure years of trouble free service

when the equipment is properly installed and maintained.

Features include a full angle iron frame, all welded radius corners and stainless steel fronts and doors.

 

Natural Gas

Propane Gas

 

 

 

 

 

 

US Units

SI Units

US Units

SI Units

 

 

 

 

 

1060-BLGAS SPECIFICATIONS

 

 

 

 

 

 

 

 

Heating Value

1000 BTU/hr

37.3 MJ/m3

2550 BTU/hr

95.0 MJ/m3

Specific Gravity (air=1.0)

0.63

0.63

1.53

1.53

 

 

 

 

 

Gas Manifold Pressure

3.5” W.C.

0.87 kPa

10” W.C.

2.49 kPa

 

 

 

 

 

Oven Input

 

 

 

 

Per Burner

42,500 BTU/hr

12.4 kW

42,500 BTU/Hr

12.4 kW

Per Oven

85,000 BTU/Hr

24.9 kW

85,000 BTU/Hr

24.9 kW

 

 

 

 

 

Main Burner Orifice Size

30 MTD*

3.3 mm

48 MTD*

1.93 mm

 

 

 

 

 

Pilot Burner Orifice Size

.018” Dia.

.46 mm

.010” Dia.

.25 mm

 

 

 

 

 

1060-BGAS SPECIFICATIONS

 

 

 

 

 

 

 

 

Heating Value

1000 BTU/hr

37.3 MJ/m3

2550 BTU/hr

95.0 MJ/m3

Specific Gravity (air=1.0)

0.63

0.63

1.53

1.53

 

 

 

 

 

Gas Manifold Pressure

3.5” W.C.

0.87 kPa

10” W.C.

2.49 kPa

 

 

 

 

 

Oven Input

 

 

 

 

Per Burner

60,000 BTU/hr

17.6 kW

60,000 BTU/Hr

17.6 kW

Per Oven

120,000 BTU/Hr

35.2 kW

120,000 BTU/Hr

35.2 kW

 

 

 

 

 

Main Burner Orifice Size

23 MTD*

3.9 mm

44 MTD*

2.18 mm

 

 

 

 

 

Pilot Burner Orifice Size

.018” Dia.

.46 mm

.010” Dia.

.25 mm

NOTE: *Multiple Twist Drill

Gas Specifications are supplied in both US and SI (International Standard) units.

2

Introduction

Oven Components

Ultra Rokite Deck ---stone deck that absorbs heat from below to cook the bottom of the product.

Steel Deck ---absorbs heat from below to cook the bottom of the product.

Deck Supports ---hold the oven decks.

Deck Seal ---seals the gap between the deck and the front of the oven.

Control Panel ---contains wiring and components to control the oven operation.

Burner Compartment ---located beneath the cooking chamber. The burner compartment contains the combustion burners.

Combustion Burners ---provide heat to the baking chamber and the decks.

Deflector ---diverts some of the heat from the combustion burners to the flue plates.

Flue Plates ---located on the interior side walls of the cooking chamber. The flue plates conduct heat from the burners to the oven cavity. The heat cooks the top of the product before being vented from the oven.

Flue Plates

Oven Decks

Control

Panel

Baking

Compartment

Burner

Compartment

Deck Seal

Figure 1

3

Installation

Delivery and Location

DELIVERY AND INSPECTION

All Blodgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven:

DInspect the shipping container for external damage. Any evidence of damage should be noted on the delivery receipt which must be signed by the driver.

DUncrate the oven and check for internal damage. Carriers will accept claims for concealed damage if notified within fifteen days of delivery and the shipping container is retained for inspection.

The Blodgett Oven Company cannot assume responsibility for loss or damage suffered in transit. The carrier assumed full responsibility for delivery in good order when the shipment was accepted. We are, however, prepared to assist you if filing a claim is necessary.

OVEN LOCATION

The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance.

The following clearances must be maintained between the oven and any combustible or non-com-bustible construction.

D

Oven body right side ---6” (15 cm)

D

Oven body left side

---6” (15 cm)

D

Oven body back ---

6” (15 cm)

D

Oven body bottom

---6” (15 cm)

The following clearance must be available for servicing.

D Oven body left side---12” (30.5 cm)

NOTE: On gas models, routine servicing can usually be accomplished within the limited movement provided by the gas hose restraint. If the oven needs to be moved further from the wall, the gas must first be turned off and disconnected from the oven before removing the restraint. Reconnect the restraint after the oven has been returned to its normal position.

It is essential that an adequate air supply to the oven be maintained to provide a sufficient flow of combustion and ventilation air.

D Place the oven in an area that is free of drafts.

DKeep the oven area free and clear of all combustibles such as paper, cardboard, and flammable liquids and solvents.

DDo not place the oven on a curb base or seal to a wall. This will restrict the flow of air and prevent proper ventilation. Pilot outages or yellow, floating flames on the main burners are indicative of a lack of secondary air.

DThe oven must be installed with the legs supplied by the manufacturer.

Before making any utility connections to this oven, check the rating plate to be sure the oven specifications are compatible with the gas and electrical services supplied for the oven. The rating plate is located on the inside of the burner door.

4

Installation

Oven Assembly

PACKAGING

LEG ATTACHMENT

Before beginning assembly and installation of the oven, check that all necessary components have been received. In addition to the oven itself, legs, the proper vent, and/or other accessories may be required.

Single Sections

1060 with Steel Deck

DLegs, regulator, set of flue plates, draft diverter and steel deck are shipped in the oven.

D Drafthood (when supplied) is packed separately. 1060 with Ultra Rokite Decks

DLegs, regulator, set of flue plates and draft diverter are shipped in oven.

DUltra Rokite decks are packed in a separate carton.

D Drafthood (when supplied) is packed separately.

Double Sections

1060 with Steel Deck

DLegs and bolts, regulator, set of flue plates and steel deck are packed in the lower section.

DRegulator, set of flue plates, draft diverter and steel deck are packed in the upper section.

DCrown angle leg frame is packed in a separate carton.

DDrafthood (when supplied) is packed in a separate carton.

1060 with Ultra Rokite Decks

DLegs and bolts, regulator, set of flue plates are packed in the lower section.

DRegulator, draft diverter and a set of flue plates are packed in the upper section.

DUltra Rokite decks are packed in two separate cartons.

DCrown angle leg frame is packed in a separate carton.

DDrafthood (when supplied) is packed in a separate carton.

1.Put the oven onto a genie lift with the bottom of the oven down. Be careful not to damage the louvered panel under the oven.

2.Each leg is attached by three bolts to the underside of the oven base frame.

CASTER ATTACHMENT

1.Bolt supports to oven with 1/2-13hex head bolts (casters with brakes should be facing front of oven.)

2.Carefully place oven onto the casters. (It will be necessary to have several persons lift oven off the pallet and set it onto the casters). Engage brakes on front casters.

NOTE: A fixed restraint must be provided if casters are used in conjunction with a flexible connector for movable appliances. This restraint must secure the oven to a nonmovable surface to eliminate stress on the connector. If the oven is moved, the restraint must be reconnected after the oven is returned to it’s normal position.

5

Installation

Oven Assembly

DOUBLE SECTION ASSEMBLY

1.Fasten 12” (305 mm) legs to lower section.

2.Remove the sheet metal flue cover on bottom of UPPER SECTION FLUE ONLY and save the two screws.

3.Fasten crown angle leg frame to upper sections.

4.Insert double oven flue connector into upper oven section flue until it is flush with the base angle. Temporarily hold in place with tape.

5.Install upper section on bottom section.

6.Remove tape and slide flue connector into position over the collar of the bottom section. See Figure 2.

7.Fasten flue connector to bottom section with screws from the flue cover.

8.Install drafthood or draft diverter with screws provided.

3 PIECE DEFLECTOR ASSEMBLY

1.Deflectors are shipped in place in the oven. No assembly is required.

2.Remove the shipping clip located in the back center of each deflector before inserting twopiece shelf assembly.

ULTRA ROKITE SHELVES

1.Slide the 12” wide Ultra Rokite shelf through the door opening to the rear of the oven until it drops into the shelf support.

2.Slide one of the two 24” wide shelves through the door opening to the rear on the center shelf until it is within the shelf support. Slide all the way to the left until it drops down in place.

3.Slide the other 24” wide shelf through the door opening to the rear on the center shelf until it is within the shelf support. Slide all the way to the right until it drops down in place.

4.Pry the three sections inward so the joints close.

5.Install the deck seal between the door and the frame.

NOTE: Due to the weight of the Ultra Rokite shelves, take care to avoid injury to yourself or damage to the shelves when sliding sections into the oven.

Figure 2

Figure 3

 

6