Palm Grip Sander
INSTRUCTION MANUAL
Catalog No. FS520, FS540, FS600G
BEFORE RETURNING THIS PRODUCT FOR ANY REASON PLEASE CALL
1 - 8 0 0 - 5 4 4 - 6 9 8 6
IF YOU SHOULD HAVE A QUESTION OR EXPERIENCE A PROBLEM WITH YOUR BLACK & DECKER PRODUCT,
CALL 1-800-544-6986
BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATIONAVAILABLE, CATALOG No., TYPE No., AND DATE CODE (e.g. 0130M). IN MOST CASES,ABLACK & DECKER
REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU HAVEA
SUGGESTION OR COMMENT, GIVE USACALL.
YOUR FEEDBACK IS VITALTO BLACK & DECKER.
KEY INFORMATION YOU SHOULD KNOW:
• Never operate the sander without recommended sandpaper properly installed on the base.
• Do not push down—let the sander do the work.
• Extended drywall sanding is not recommended.
tools, with sharp cutting edges are less likely to bind and are easier to control.
•Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
•Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool, may become hazardous when used on another tool.
Service
•Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
•When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
•lead from lead-based paints,
•crystalline silica from bricks and cement and other masonry products, and
•arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
•Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.
CAUTION: Wear appropriate hearing protection during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.
First Aid Measures for Gel Components (FS600G Only)
If gel within the comfort grip becomes exposed and results in skin contact wash with soap and water; for eye contact, flush with flowing water. If swallowed, seek medical attention. Material Safety Data Sheet (MSDS) available from 1-800-544-6986.
The label on your tool may include the following symbols.
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watts |
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direct current |
no load speed |
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Class II Construction |
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earthing terminal |
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safety alert symbol |
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revolutions or |
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reciprocations |
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per minute |
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SAVE THIS MANUAL FOR FUTURE REFERENCE.
VEA EL ESPAÑOL EN LA CONTRAPORTADA.
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y
PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
Cat. No.. FS520, FS540, FS600G |
Form No. 487931-00 |
Copyright © 2005 Black & Decker |
Printed in China (MAY-05) |
GENERAL SAFETY RULES
WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
•Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
•Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
•Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
Electrical Safety
•Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation 
eliminates the need for the three wire grounded power cord and grounded power supply system.
•Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.
•Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
•Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.
•When operating a power tool outside, use an outdoor extension cord marked "W-A" or "W". These cords are rated for outdoor use and reduce the risk of electric shock.
Personal Safety
•Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
•Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothing, jewelry, or long hair can be caught in moving parts. Air vents may cover moving parts and should be avoided.
•Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.
•Remove adjusting keys or wrenches before turning the tool on. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.
•Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
•Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
Tool Use and Care
•Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.
•Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
•Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
•Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.
•Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
•Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
FRONT
Safety Warnings and Instructions: Sanders
•ALWAYS WEAR EYE AND RESPIRATORY PROTECTION.
•Clean your tool out periodically.
Other Important Safety Warnings and Instructions
Extension Cords
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
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Volts |
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Total Length of Cord in Feet |
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120V |
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0-25 |
26-50 |
51-100 101-150 |
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240V |
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0-50 |
51-100 |
101-200 |
201-300 |
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Ampere Rating |
American Wire Gage |
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More |
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Than |
Than |
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0 |
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6 |
18 |
16 |
16 |
14 |
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6 |
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10 |
18 |
16 |
14 |
12 |
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10 |
- |
12 |
16 |
16 |
14 |
12 |
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12 |
- |
16 |
14 |
12 |
Not Recommended |
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Sanding
Lead based Paint
Sanding of lead based paint is NOT RECOMMENDED due to the difficulty of controlling the contaminated dust. The greatest danger of lead poisoning is to children and pregnant women.
Since it is difficult to identify whether or not a paint contains lead without a chemical analysis, we recommend the following precautions when sanding any paint:
Personal Safety
•No children or pregnant women should enter the work area where the paint sanding is being done until all clean up is completed.
•A dust mask or respirator should be worn by all persons entering the work area. The filter should be replaced daily or whenever the wearer has difficulty breathing.
NOTE: Only those dust masks suitable for working with lead paint dust and fumes should be used. Ordinary painting masks do not offer this protection. See your local hardware dealer for the proper (NIOSH approved) mask.
•NO EATING, DRINKING or SMOKING should be done in the work area to prevent ingesting contaminated paint particles. Workers should wash and clean up BEFORE eating, drinking or smoking. Articles of food, drink, or smoking should not be left in the work area where dust would settle on them.
Environmental Safety
•Paint should be removed in such a manner as to minimize the amount of dust generated.
•Areas where paint removal is occurring should be sealed with plastic sheeting of 4 mils thickness.
•Sanding should be done in a manner to reduce tracking of paint dust outside the work area.
Cleaning and Disposal
•All surfaces in the work area should be vacuumed and thoroughly cleaned daily for the duration of the sanding project. Vacuum filter bags should be changed frequently.
•Plastic drop cloths should be gathered up and disposed of along with any dust chips or other removal debris. They should be placed in sealed refuse receptacles and disposed of through regular trash pick-up procedures. During clean up, children and pregnant women should be kept away from the immediate work area.
•All toys, washable furniture and utensils used by children should be washed thoroughly before being used again.
Motor
Be sure your power supply agrees with nameplate marking. 120 Volts AC only means your tool will operate on standard 60 Hz household power. Do not operate AC tools on DC. A rating of 120 volts AC/DC means that you tool will operate on standard 60 Hz AC or DC power. This information is printed on the nameplate. Lower voltage will cause loss of power and can result in over-heating. All Black & Decker tools are factory-tested; if this tool does not operate, check the power supply.
Assembly/Adjustment Set-Up
WARNING: Always unplug sander from power supply before any of the following operations.
Attaching Sandpaper
To operate the paper clamps on your sander, simply lift them up with your thumb, as shown in Figure 1. Rotate the clamp lever downward until the clamp is fully opened.
Insert one short edge of the paper under the clamp. Push edge squarely up against the flat wall of the platen and close the paper clamp on that side. Wrap the sandpaper around to fit the other edge under the opposite paper clamp. Push as much paper under the second clamp as possible before securing the paper clamp. Any slack in the paper will reduce sanding performance.
NOTE: The paper punch shown in Figure 2 may be permanently attached to a workbench by screwing it down using the two holes provided. If it is on a work surface simply press the sander ( with sandpaper firmly attached ) down on the punch to create the dust collection holes. If it is hand held simply press the punch against the sander pad.
Operating Instructions
WARNING: To reduce the risk of serious personal injury, read, understand and follow all important safety warnings and instructions prior to using this tool.
Switch
To turn the tool ON, push the portion of the dust protected switch marked "I". To turn the tool OFF, push the portion of the switch marked "O".
Operation
Grasp the sander and turn it ON. Move it in long, sweeping strokes along the surface, letting it do the work. Utilize an even pressure across the sanding pad. Excessive pressure in the corner area may cause damage. Pushing down on the tool while sanding actually slows the removal rate and produces an inferior quality finish. Check your work often. Sander is capable of removing material rapidly.
Dust Extraction
WARNING: Collected sanding dust from sanding surface coatings (polyurethane, linseed oil, etc.) can self-ignite in sander dust bag or elsewhere and cause fire. To reduce risk, empty bag frequently and strictly follow sander manual and coating manufacturer's instructions.
Your sander comes equipped with a cloth canister to collect the dust generated while sanding. To attach the canister onto the sander simply slide it firmly onto the dust extraction port at the back of the sander and twist it slightly.
To empty the dust canister, remove it from the sander by simply twisting slightly and pulling it straight back. Dump the sanding debris into an appropriate trash receptacle.
You may, if you prefer, attach a vacuum cleaner to the tool to collect the dust as you sand. Simply remove the dust bag, and install a vacuum hose.
Ensure that the vacuum cleaner can be placed such that it will not tip over or interfere with the motion of the sander. If this cannot be done, do not use the vacuum cleaner. Turn on the vacuum cleaner before beginning to sand and turn it off after turning off the sander. Empty vacuum cleaner as required.
Maintenance / Cleaning
Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be performed by authorized service centers or other qualified service personnel, always using identical replacement parts.
ACCESSORIES
Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call:
1-800-54-HOW TO (1-800-544-6986).
WARNING: The use of any accessory not recommended for use with this tool could be hazardous.
Service Information
Black & Decker offers a full network of company-owned and authorized service locations throughout North America. All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service.
Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow pages directory under "Tools—Electric" or call: 1-800-54-HOW-TO.
Full Two-Year Home Use Warranty
Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways.
The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.
The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed under "ToolsElectric" in the yellow pages of the phone directory and on our website www.blackanddecker.com.
This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-544-6986 for a free replacement.
Black & Decker (U.S.) Inc., |
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See ‘Tools-Electric’ |
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701 |
E. Joppa Rd. |
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– Yellow Pages – |
Towson, |
MD 21286 U.S.A. |
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for Service & Sales |
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AVANT DE RETOURNER CE PRODUIT POUR QUELQUE RAISON QUI SOIT, VEUILLEZ APPELER AU 1-800-54-HOW-TO (544-6986)
RENSEIGNEMENTS IMPORTANTS
•Ne jamais utiliser la ponceuse sans avoir au préalable installé le disque approprié sur le tampon.
•Ne pas exercer une pression excessive sur l’outil - laisser la ponceuse travailler seule.
•Il est déconseillé de poncer pendant de longues durées des murs secs avec l’outil.
AVERTISSEMENT : IMPORTANTES MESURES DE SÉCURITÉ
AVERTISSEMENT! Vous devez lire et comprendre toutes les instructions. Le nonrespect, même partiel, des instructions ci-après entraîne un risque de choc électrique, d’incendie et/ou de blessures graves.
CONSERVEZ CES INSTRUCTIONS.
Zone de travail
•S'assurer que la zone de travail est propre et bien éclairée. Des établis encombrés et des endroits sombres présentent des risques d'accidents.
•Ne pas utiliser des outils électriques en présence de vapeurs explosives (comme celles dégagées par des liquides, des gaz ou des poussières inflammables). Les étincelles générées par le moteur des outils électriques peuvent enflammer les poussières ou les vapeurs.
•Éloigner les curieux, les enfants et les visiteurs de la zone de travail lorsqu'on utilise un outil électrique. Une distraction peut entraîner la perte de maîtrise de l'outil.
Mesures de sécurité relatives à l’electricite
•Les outils à double isolation comportent une fiche polarisée (une lame plus large que l'autre). La fiche n'entre que d'une façon dans une prise polarisée. Lorsque la fiche n'entre pas à fond dans la prise, essayer de nouveau après avoir inversé les broches de la fiche. Si la fiche n'entre toujours pas dans la prise, communiquer avec un électricien certifié afin de faire installer une prise polarisée. Ne modifier en aucune façon la fiche. La double isolation 
élimine le besoin d'un cordon trifilaire mis à la terre et d'un système d'alimentation mis à la terre. Valable seulement pour les outils de classe II
(à double isolation).
•Éviter de toucher à des surfaces mises à la terre comme des tuyaux, des radiateurs, des cuisinières et des réfrigérateurs. Les risques de secousses électriques sont plus élevés si le corps de l'utilisateur est mis à la terre.
•Protéger les outils électriques de la pluie ou des conditions mouillées. Une infiltration d'eau dans l'outil augmente les risques de secousses électriques.
•Manipuler le cordon avec soin. Ne jamais se servir du cordon afin de transporter l'outil ni tirer sur le cordon pour débrancher l'outil. Éloigner le cordon des sources de chaleur, des flaques d'huile, des arêtes tranchantes et des pièces mobiles. Remplacer immédiatement les cordons endommagés. Les cordons endommagés augmentent les risques de secousses électriques.
•Lorsqu'on utilise un outil électrique à l'extérieur, se servir d'un cordon de rallonge prévu pour l'extérieur, portant la mention «W-A» ou «W». Ces cordons sont conçus pour servir à l'extérieur et minimisent les risques de secousses électriques.
Sécurité personnelle
•Demeurer vigilant, prendre soin et faire preuve de jugement lorsqu'on utilise un outil électrique. Ne pas s'en servir lorsqu'on est fatigué ou affaibli par des drogues, de l'alcool ou des médicaments. De graves blessures peuvent résulter d'un moment d'inattention lors de l'utilisation d'un outil électrique.
•Porter des vêtements appropriés. Éviter de porter des vêtements amples ou des bijoux. Recouvrir la chevelure si elle est longue. Éloigner les cheveux, les vêtements et les gants des pièces en mouvement qui peuvent les happer.
•Éviter les démarrages accidentels. S'assurer que l'interrupteur est en position hors tension avant de brancher l'outil. Afin d'éviter les risques de blessures, ne pas transporter l'outil avec le doigt sur l'interrupteur ni brancher un outil dont l'interrupteur est en position sous tension.
•Enlever les clés de réglage avant de mettre l'outil sous tension. Une clé qui est laissée sur une pièce rotative de l'outil présente des risques de blessures.
•Ne pas dépasser sa portée. Garder son équilibre en tout temps. On s'assure d'une meilleure maîtrise de l'outil dans des situations imprévues grâce à une position stable et un bon équilibre.
•Porter de l'équipement de sécurité. Toujours porter des lunettes de sécurité. Dans certaines conditions, il faut porter des masques respiratoires, des chaussures antidérapantes, un casque de sécurité ou des protège-tympans.
Utilisation et entretien de l’outil
•Utiliser des pinces de serrage ou de tout autre moyen pratique afin de fixer et de soutenir la pièce à ouvrer sur une plate-forme stable. La pièce est instable lorsqu'elle est retenue par la main ou le corps de l'utilisateur. Cela présente des risques de perte de maîtrise de l'outil.
•Ne pas forcer l'outil. Utiliser l'outil approprié à la tâche. L'outil approprié fonctionne mieux et sûrement lorsqu'on s'en sert à son rendement nominal.
•Ne pas se servir de l'outil lorsque l'interrupteur est défectueux. Le cas échéant, l'outil est dangereux et il faut le réparer.
•Débrancher l'outil de la source d'alimentation avant de le régler, d'en remplacer les accessoires ou de le ranger. On minimise de la sorte le risque de démarrage accidentel de l'outil.
•Ranger l'outil hors de portée des enfants et de toute autre personne qui n'en connaît pas le fonctionnement. L'outil est dangereux entre les mains de ces personnes.
•Prendre soin des outils. S'assurer que les outils de coupe sont tranchants et propres. Des outils bien entretenus à arêtes tranchantes ont moins tendance à se coincer et ils se maîtrisent mieux.
•Vérifier l'alignement et les attaches des pièces mobiles, le degré d'usure des pièces ainsi que tout autre facteur susceptible de nuire au bon fonctionnement de l'outil. Faire réparer un outil endommagé avant de s'en servir. Des outils mal entretenus sont la cause de nombreux accidents.
•Utiliser seulement les accessoires recommandés par le fabricant. Des accessoires qui conviennent à un outil peuvent présenter des risques avec un autre outil.
Entretien
•Confier l'entretien de l'outil seulement à du personnel qualifié. Le non-respect de la présente directive présente des risques de blessures.
•Lors de l'entretien de l'outil, utiliser seulement des pièces de rechange identiques. Respecter les consignes relatives à l'entretien du présent guide d'utilisation. Il y a risque de secousses électriques ou de blessures lorsqu'on utilise des pièces non autorisées ou lorsqu'on ne respecte pas les consignes relatives à l'entretien.
AVERTISSEMENT : Certains outils électriques, tels que les sableuses, les scies, les meules, les perceuses ou certains autres outils de construction, peuvent produire de la poussière contenant des produits chimiques susceptibles d’entraîner le cancer, des malformations congénitales ou pouvant être nocifs pour le système reproductif. Parmi ces produits chimiques, on retrouve :
•le plomb dans les peintures à base de plomb,
•la silice cristalline dans les briques et le ciment et autres produits de maçonnerie,
•l’arsenic et le chrome dans le bois de sciage ayant subi un traitement chimique (comme l’arséniate de cuivre et de chrome).
Le risque associé à de telles expositions varie selon la fréquence avec laquelle on effectue ces travaux. Pour réduire l’exposition à de tels produits, il faut travailler dans un endroit bien aéré et utiliser le matériel de sécurité approprié, tel un masque anti-poussières spécialement conçu pour filtrer les particules microscopiques.
•Éviter tout contact prolongé avec la poussière soulevée par cet outil ou autres outils électriques. Porter des vêtements de protection et nettoyer les parties exposées du corps avec de l’eau savonneuse. S’assurer de bien se protéger afin d’éviter d’absorber par la bouche, les yeux ou la peau des produits chimiques nocifs.
AVERTISSEMENT : Cet outil peut produire et répandre de la poussière susceptible de causer des dommages sérieux et permanents au système respiratoire. Toujours utiliser un appareil respiratoire anti-poussières approuvé par le NIOSH ou l’OSHA. Diriger les particules dans le sens opposé du visage et du corps.
AVERTISSEMENT : Porter un dispositif de protection personnel anti-bruit approprié durant l’utilisation. Sous certaines conditions et pendant toute la durée de l’utilisation, le bruit émanant de ce produit pourrait contribuer à la perte d’audition.
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