Billy Goat HW650SP User Manual

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1

T h a n k Y o u f o r S e l e c t i n g

The Powerful Self-Propelled High Wheel Mower

Operator Owner's Manual

 

 

HW650SP

 

 

Patent Pending

2 Accessories

3

Specifications

Mulching Kit

 

HW650SP

P/N 510202

 

 

Reduces lawn clippings to fine nutrient-rich particles that filter down to the soil.

Grass Catcher Kit P/N 510223

Easily convert your mower to bag grass and leaves.

Engine: HP

6.5 HP (4.85 kW)

Engine:Type

B&S OHV

Engine: Fuel cap.

1.6 qt. (1.5 L)

Engine: Oil Cap.

0.63 qt. (0.6 L)

Weight: Unit

154 # (70.0 Kg)

Weight: Shipping

167 # (77.7 Kq)

UNIT SIZE:

OVERALL LENGTH - 82.5"(2.09 m)

 

OVERALL WIDTH - 32.0" (0.81m)

 

OVERALL HEIGHT - 43" (1.09m)

Part No. 510153

Page 1 of 12

Form No. F102802D

5

IN THE INTEREST OF SAFETY

 

 

BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL &

 

ENGINE MANUAL.”

 

THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY

 

DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.

 

WARNING: The Engine Exhaust from this product contains chemicals known

 

to the State of California to cause cancer, birth defects or other reproductive harm.

WARNING: DO NOT

1.DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison.

2.DO NOT place hands or feet near moving or rotating parts.

3.DO NOT store, spill or use gasoline near an open flame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark.

4.DO NOT refuel indoors where area is not well ventilated. Outdoor refueling is recommended.

5.DO NOT fill fuel tank while engine is running. Allow engine to cool for 2 minutes before refueling. Store fuel in approved safety containers.

6.DO NOT remove fuel tank cap while engine is running.

7.DO NOT operate engine when smell of gasoline is present or other explosive conditions exist.

8.DO NOT operate engine if gasoline is spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated.

9.DO NOT transport unit with fuel in tank.

10.DO NOT smoke when filling fuel tank.

11.DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed before stopping.

12.DO NOT run engine at excessive speeds. This may result in injury & /or damage to unit.

13.DO NOT tamper with governor springs, governor links or other parts which may change the governed engine speed.

14.DO NOT tamper with the engine speed selected by the engine manufacturer.

15.DO NOT check for spark with spark plug or spark plug wire removed. Use an approved tester.

16.DO NOT crank engine with spark plug removed. If engine is flooded, place throttle in “FAST” position and crank until engine starts.

17.DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine.

18.DO NOT operate engine without a muffler. Inspect periodically and replace, if necessary. If engine is equipped with muffler deflector, inspect periodically and replace, if necessary, with correct deflector.

19.DO NOT operate engine with an accumulation of grass, leaves, dirt or other combustible material in the muffler area.

20.DO NOT use this engine on any forest covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the muffler. The arrester must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

21.DO NOT touch hot muffler, cylinder, or fins

because contact may cause burns.

22.DO NOT run engine without air cleaner or air cleaner cover.

23.DO NOT operate during excessive vibration!

24.DO NOT leave machine unattended while in operation.

25.DO NOT park machine on a steep grade or slope.

WARNING: DO

1.ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING.

2.DO keep cylinder fins and governor parts

free of grass and other debris

which can

affect engine speed.

 

3.DO pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury.

4.DO examine muffler periodically to be sure it is functioning effectively. A worn or leaking muffler should be repaired or replaced as necessary.

5.DO use fresh gasoline. Stale fuel can gum carburetor and cause leakage.

6.DO check fuel lines and fittings frequently for cracks or leaks. Replace if necessary

7.Follow engine manufacturer operating and maintenance instructions.

8.Inspect machine and work area before starting unit.

6 TABLE OF CONTENTS

SAFETY INSTRUCTIONS

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

GENERAL SAFETY

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

ASSEMBLY

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

LIT. BAG & CONTROLS

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

LABELS

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

OPERATION

 

 

 

 

 

 

 

 

5

- 7

 

 

 

 

 

 

 

 

MAINTENANCE

 

 

 

 

 

 

7

- 9

 

 

 

 

 

 

PARTS DRAWING & LIST

 

 

10

- 11

 

 

TROUBLESHOOTING

 

 

 

 

12

 

 

 

 

WARRANTY PROCEDURE

 

 

12

 

7

SOUND

Sound tests conducted were in accordance with 2000/14/EEC and were performed on 2/21/2002 under the conditions listed:

NOTE: Sound power level listed is the highest value for any model in this manual. Please refer to serial plate on the unit for the sound power level for your model.

Sound level of 87 dBA at operator position

 

 

GENERAL CONDITION:

Sunny

 

 

TEMPERATURE:

49 °F (9.4 °C)

 

 

 

 

 

 

WIND SPEED:

8 MPH (12.9 kmh)

 

 

101

WIND DIRECTION:

South East

HUMIDITY:

53%

 

 

 

BAROMETRIC PRESSURE:

30.15" Hg (766mm Hg)

8

VIBRATION

VIBRATION LEVEL 1.1g

Vibration levels at the operators handles were measured in the vertical, lateral, and longitudinal directions using calibrated vibration test equipment. Tests were performed on 05/19/95 under the conditions listed:

GENERAL CONDITION:

Sunny

TEMPERATURE:

79 °F (26.4 °C)

WIND SPEED:

7 MPH (11 kmh)

WIND DIRECTION:

 

South West

HUMIDITY:

38%

BAROMETRIC

 

PRESSURE:

30.25" Hg (768mm Hg)

Part No. 510153

Page 2 of 12

Form No. F102802D

9 GENERAL SAFETY

For your safety and the safety of others, these directions should be followed:

Do not operate this machine without first reading owner's manual and engine manufacturer's manual.

Use of Ear Protection is recommended while operating this machine.

Use of Eye and Breathing protection is recommended when using this machine.

This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

I. General Operation

1.Read, understand, and follow all instructions on the machine and in the manual(s). Be thoroughly familiar with the controls and the proper use of the mower before starting.

2.Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

3.Only allow responsible individuals, who are familiar with the instructions, to operate the mower.

4.Clear the area of objects such as rocks, toys, wire, bones, sticks etc., which could be picked up and thrown by the blade.

5.Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.

6.Do not operate the mower when barefoot or wearing open sandals. Always wear substantial foot wear.

7.Do not pull mower backwards unless absolutely necessary. Look down and behind before and while moving backwards.

8.Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.

9.See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.

10.Stop the blade(s) when crossing gravel drives, walks, or roads.

11.Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.

12.Shut the engine (motor) oft and wait until the blade comes to complete stop before removing grass catcher.

13.Mow only in daylight or good artificial light.

14.Do not operate the mower while under the influence of alcohol or drugs.

15.Never operate mower in wet grass. Always be sure of your footing; keep a firm hold on the handle and walk; never run.

16.Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine (motor).

17.If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

18.Always wear safety goggles or safety glasses with side shields

when operating mower.

II. Slope Operation

Slopes are a major factor related to slip and fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.

DO:

Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes.

Remove objects such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

DO NOT:

Do not mow near drop-offs, ditches, or embankments. The operator could lose footing or balance.

Do not mow excessively steep slopes.

Do not mow on wet grass. Reduced footing could cause slipping.

III. Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. Never assume that children will remain where you last saw them.

1.Keep children out of the mowing area and under the watchful care of a responsible adult.

2.Be alert and turn mower off if children enter the area.

3.Before and while moving backwards, look behind and down for small children.

4.Never allow children to operate the mower.

5.Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

IV. Service

1.Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

a)Use only an approved container.

b)Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

c)Never refuel the machine indoors.

d)Never store the machine or fuel container inside where there is an open flame, such as a water heater.

2.Never run an engine inside a closed area.

3.Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.

4.Keep all nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

5.Never tamper with safety devices. Check their proper operation regularly.

6.Keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow mower to cool before storing.

7.Stop and inspect the equipment if you strike an Object. Repair, if necessary, before restarting.

8.Never attempt to make wheel height adjustments while the engine (motor) is running.

9.Always disconnect electric mowers (live operated) before cleaning, repairing, or adjusting.

10.Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.”

11.Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

12.Do not change the engine governor setting or overspeed the engine.

Part No. 510153

Page 3 of 12

Form No. F102802D

Billy Goat HW650SP User Manual

11 ASSEMBLY

Read all safety and operating instructions before assembling or starting this unit.

PUT OIL IN ENGINE BEFORE

STARTING.

DISCONNECT SPARK PLUG

WIRE BEFORE ASSEMBLING

UNIT.

Your Billy Goat High Wheel Mower is shipped from the factory in one carton, completely assembled.

14 INSTRUCTION LABELS

12 LITERATURE ASSY P/N 500263

Literature Checklist

Check

Owner's

Owner's

Manual

Manual

510153

 

Check

Warranty

Warranty

Card

Card 400972

13 CONTROLS

Throttle Control

FIXED THROTTLE

Engine speed is factory set.

Speed Control

Push foward for faster speed, Pull back for slower speed

SPEED

3

2

1

These labels should be included on your Contour mower. If any of these labels are damaged, replace them before putting this equipment into operation. Item and part numbers are given to help in ordering replacement labels..

WARNING

400268

 

830502

STOP ENGINE AND ALLOW T O

 

EXPLOSIVE FUEL

 

OIL CHAIN

 

COOL BEFORE REFUELING.

 

 

 

 

EVERY 10 HOURS

Label Do Not Fill While Engine Is Hot

Label Oil Chain

 

Item 48 Part No.400268

 

Item 62 PartNo.830502

Label Read Owner's Manual

Label Danger Keep Hands

Item 109 PartNo.890301

and Feet Away

 

Item 61 PartNo.400424

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PATENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRIVE

BLADE

 

 

PENDING

 

 

 

 

 

900327

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PART NO. 500183

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Label Patent Pending

 

Label Warning Guards

Label Drive/Blade

 

Item 63 Part No.900327

Item 101 PartNo.510174

Item 98 Part No.500183

 

 

3 in.

sides are set to

WARNING

 

 

2 in.

Make sure both

 

 

 

 

 

 

 

2.5 in.

 

 

 

 

 

 

 

 

 

 

 

3.5 in.

same height

 

 

 

 

 

 

 

 

 

4 in.

 

 

 

 

TO PREVENT INJURY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not operate unless deflector is in place

Label Cutting Hgt.

 

 

 

 

Label Warning Mower

Item No. 58 Part No. 510147

 

 

Item No. 60 Part No. 510206

WARNING

AVOID SERIOUS INJURY OR DEATH.

OBJECT THROWN BY BLADE

Follow all instructions in Owner's Manual.

CAN CAUSE SERIOUS INJURY.

Go across slopes, not up and down.

Inspect area and remove debris before

Do not mow when children or others are around.

mowing.

Look down and behind before and while moving

Keep children and others away.

backwards.

Wear eye protection.

Keep safety guards, shields, switches, and etc.

Do not operate unless guard is in place.

in place and working.

 

 

 

Label Mower Instruction Item No. 59 Part No. 510207

 

DANGER

890254

810736

Label Ear Eye Breathing

Label Danger Flying Material

Item No. 110 Part No. 890254

Item No. 111 Part No. 810736

15 ENGINE LABELS

Briggs & Stratton

Read Owner’s Manual Before Operating.

Lire le manuel d’utilisation avant la mise en route.

Vor Inbetriebnahme Bedienungs - und Wartungsanleitung lesen. Favor leer las instrucciones de operacion antes de operar el motor. Consultare il Manuale Uso e Manutenzione prima dell utilizzo.

Las Skotselinstruktionen Innan Start.

Part No. 510153

Page 4 of 12

Form No. F102802D

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