Billy Goat F012507A User Manual

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MV650H PUSH Vacuum Owner’s Manual

BILLY GOAT ® MV650H PUSH Vacuum

Owner’s Manual

Accessories

Caster Kit

Hose Kit

Bag Liner Kit

Felt Bag Kit

Use on hard surface

For vacuuming hard

To collect leaves,

Use on all dusty

for maneuverability.

to reach areas.

thatch, and grass.

conditions.

 

 

 

 

P/N 840129

P/N 840116

P/N 840134

P/N 840194

Part No 840186

1

Form No F012507A

MV650H PUSH Vacuum Owner’s Manual

ABOUT THIS MANUAL

THANK YOU for purchasing a BILLY GOAT® MV Vacuum. Your new machine has been carefully designed and manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your MV Vacuum in top running order. Read this manual carefully before assembling, operating, or servicing your equipment.

CONTENTS

 

Serial Plate Data ...............................................................................................................................................

3

Specifications ....................................................................................................................................................

3

Common Replacement Parts ............................................................................................................................

3

General Safety Instructions and Symbols .........................................................................................................

4-5

Sound Data .......................................................................................................................................................

6

Vibration Data ....................................................................................................................................................

6

Intended Use .....................................................................................................................................................

6

Instruction Labels ..............................................................................................................................................

7

Engine Labels ....................................................................................................................................................

7

Assembly Instructions .......................................................................................................................................

8-11

Operation ...........................................................................................................................................................

12

Operator Controls .......................................................................................................................................

13

Starting ........................................................................................................................................................

13

Height/Nozzle Door Adjustment ..................................................................................................................

14-16

Handling and Transporting ................................................................................................................................

17

Storage ..............................................................................................................................................................

17

Maintenance ......................................................................................................................................................

18

Periodic Maintenance .................................................................................................................................

18

Impeller Removal.........................................................................................................................................

18

Wiring Diagrams ..........................................................................................................................................

19

Troubleshooting .................................................................................................................................................

19

Engine Maintenance and Repair .......................................................................................................................

20

Warranty Claim Procedure ................................................................................................................................

20

Maintenance Record .........................................................................................................................................

21

Illustrated Parts List ...........................................................................................................................................

22-28

Part No 840186

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Form No F012507A

MV650H PUSH Vacuum Owner’s Manual

SERIAL PLATE DATA

Record the model number, serial number, date of purchase, and where purchased.

Purchase Date:

Purchased From:

MV 650 SERIES SPECIFICATIONS

 

MV650

 

 

Engine Type

Honda GSV190AA1A

 

 

Horsepower

6.5 (4.85 kW)

 

 

Fuel Capacity

1.6 qt (1.5 L)

 

 

Oil Capacity

0.69 qt (0.65L)

 

 

Engine Weight

28 lbs (12.7 kg)

 

 

Unit Weight

157 lbs (71.2 kg)

 

 

Shipping Weight

180 lbs (81.7 kg)

 

 

Overall Dimensions

28” Wide x 62.5” Long x 45.5” High

 

 

Maximum Operating Slope

20°

 

 

In accordance with 2000/14/EEC

103 dB(a) at 3320 rpm

standards

 

 

 

Sound at Operators ear

83 dB(a) at 3320 rpm

 

 

COMMON REPLACEMENT PARTS

Bag. P/N 840189. Original equipment replacement bag.

Skid. P/N 840041. Nozzle wear guard skid.

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Part No 840186

MV650H PUSH Vacuum Owner’s Manual

GENERAL SAFETY INSTRUCTIONS and SYMBOLS

The safety symbols shown below are used throughout this manual. You should become familiar with them before assembling, operating or servicing this equipment.

This symbol indicates important information that will prevent injury to yourself or others.

This symbol indicates ear protection is recommended when operating this equipment.

This symbol indicates eye protection is recommended when operating this equipment.

This symbol indicates gloves should be worn when servicing this equipment.

This symbol indicates that this manual and the engine manufacturer’s manual should be read carefully before assembling, operation, or servicing this equipment.

This symbol indicates important information that will prevent damage to your BILLY GOAT ® MV Vacuum.

This symbol indicates the engine oil level should be checked before operating this equipment.

Read and make sure you thoroughly understand the following safety precautions before assembling, operating or servicing this equipment:

READ this manual and the engine manufacturer’s manual carefully before assembling, operating, or servicing this equipment.

EAR PROTECTION is recommended when operating this equipment.

EYE PROTECTION is recommended when operating this equipment.

EXHAUST from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code. The arrester must be maintained in good working order. Other states may have similar laws. Federal laws apply on federal lands.

DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and possibly fatal poison.

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Form No F012507A

MV650H PUSH Vacuum Owner’s Manual

DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended.

DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling.

DO NOT store gasoline near an open flame.

DO NOT remove gas cap while engine is running.

DO NOT start or operate engine if strong odor of gasoline is present.

DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until gasoline has completely evaporated.

DO NOT smoke while filling the fuel tank.

DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark tester.

DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with muffler deflector, inspect deflector periodically and replace if necessary.

DO NOT operate engine with grass, leaves or other combustible material near the muffler.

DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may cause severe burns.

DO NOT leave equipment unattended while in operation.

DO NOT park equipment on a steep grade or slope.

DO NOT operate equipment with bystanders in or near the work area.

DO NOT allow children to operate this equipment.

DO NOT operate equipment with guards removed.

DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.

DO NOT operate equipment on slopes greater than specified in Specifications section of this manual.

ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.

ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.

ALWAYS keep hands and feet away from moving or rotating parts.ALWAYS store fuel in approved safety containers.

Form No F012507A

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Part No 840186

MV650H PUSH Vacuum Owner’s Manual

SOUND DATA

SOUND LEVEL 103 Dba at Operator Position

Sound tests were conducted in accordance with 2000/14/EC, as well as ISO 11094, and were performed on 5- 17-2005under the conditions listed below.

Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on the unit for the sound power level for your model.

General Conditions:

Sunny

Temperature:

66.2oF (19oC)

Wind Speed:

8.5 mph (13.7kph)

Wind Direction:

South Southwest

Humidity:

59%

Barometric Pressure:

29.9” Hg (101.35kPa)

VIBRATION DATA

VIBRATION LEVEL 1.43g(14.00m/s2)

Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using calibrated vibration test equipment. Tests were performed on 5-24-2006under the conditions listed below.

General Conditions:

Sunny

Temperature:

73.7oF (23.2oC)

Wind Speed:

8.05 mph (3.6m/s)

Wind Direction:

South

Humidity:

83.5%

Barometric Pressure:

29.91” Hg (101.31 kPa)

INTENDED USE

Your BILLY GOAT ® MV Vacuum is designed for vacuuming leaves, grass clippings, and other types of organic litter, as well as, debris mixed with cans, bottles and small amounts of sand; however, vacuuming cans, bottles and sand will affect the longevity of your machine.

Like all mechanical tools, reasonable care must be used when operating the machine.

Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign

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Form No F012507A

MV650H PUSH Vacuum Owner’s Manual

objects. Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 25).

INSTRUCTION LABELS

The labels shown below were installed on your BILLY GOAT ® MV Vacuum. If any labels are damaged or missing, replace them before operating this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The correct position for each label may be determined by referring to the Figure and Item numbers shown.

PN 400268

PN 890254

PN 840054

(See Figure 3 Item 55)

(See Figure 4 Item 162)

(See Figure 1 Item 34)

 

 

 

PN 400424

PN 810736

PN 890301

(See Figure 1 Item 11)

(See Figure 4 Item 174)

(See Figure 4 Item 163)

 

 

 

PN 840080

(See Figure 4 Item 175)

ENGINE LABELS

CONTROLS

PN 840045

(See Figure 3 Item 57)

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Part No 840186

MV650H PUSH Vacuum Owner’s Manual

MV Vacuum Assembly Drawing

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Form No F012507A

MV650H PUSH Vacuum Owner’s Manual

PARTS LIST

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Part No 840186

MV650H PUSH Vacuum Owner’s Manual

ASSEMBLY INSTRUCTIONS

Your BILLY GOAT ® MV Vacuum was shipped in one carton, completely assembled except for the Hood/Upper Handle Assembly. Mounting hardware for the Hood/Upper Handle Assembly is temporarily installed on the lower handle and the Housing assembly.

READ all safety instructions before assembling unit.

TAKE CAUTION when removing the unit from the box the Hood/Upper Handle Assembly is attached to the unit by cables.

Remove unit from carton. Make sure the following items that have been packed with unit: Parts bag P/N 840190

Owner’s Manual, P/N 840186

Declaration of Conformity, P/N 840204

Honda Engine Manual

Warranty Card, P/N 400972

Ty-Wraps(2 ea)

Hardware Bag P/N 840190

DISCONNECT spark plug wire before assembling unit.

1. Attach hood assembly to the housing then hold in place during the step 2.

NOTE: BE SURE ALL CABLES ARE ROUTED ON THEUNDERSIDE OF THE HOOD AND HOUSING.

2.Install item #170 center bolt first when aligned with a nut on the housing.

3.Attach rest of hood assembly to the housing using corresponding hardware.

NOTE: You will have to insert the bolt/washer from the inside by reaching through the hood.

1st

- Two 7/16” wrenches.

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Form No F012507A