Billy Goat BC2402IC, BC2402H, BC2402HE, BC2402ICE User Manual

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2ACCESSORIES
NUT REPLACEMENT KIT
P/N 500208.
To replace stripped or damaged insert nuts in engine base.
BLADE BC2401/2402
P/N 500210.
Original Equipment Blade for replacement.
BELT TRACTION DRIVE
P/N 500119.
Traction Drive Belt for BC2401/2402
BELT BLADE DRIVE
P/N 500237.
Blade Drive Belt for BC2401/2402
BLADE HIGH LIFT
BC2401/2402
P/N 500102.
Optional blade for replacement
T h a n k Y o u f o r S e l e c t i n g
The Powerful BC
Operator Owner's Manual
BC2402IC, BC2402H, BC2402HE, BC2402ICE
Patent Number D386768
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| BC2402IC | BC2402H | BC2402HE | BC2402ICE | ||
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ENGINE: H.P. |
| 13 (9.70 kW) | 13 (9.70 kW) | 13 (9.70 kW) | 13 (9.70 kW) | |||
ENGINE: TYPE |
| B&S INTEK OHV | HONDA | HONDA | B&S INTEK OHV | |||
ENGINE MODEL NO: | MODEL 21 | GXV390 | V390K1DE33 | MODEL 21 | ||||
ENGINE: FUEL CAP. | 3.0 qt. (2.8 L) | 2.3 qt. (2.18 L) | 2.3 qt. (2.18 L) | 3.0 qt. (2.8 L) | ||||
ENGINE: OIL CAP. | 1.5 qt. (1.4 L) | 1.20 qt. (1.13 L) | 1.20 qt. (1.13 L) | 1.5 qt. (1.4 L) | ||||
WEIGHT: UNIT |
| 266# (120.7 kg) | 278# (126.4 kg) | 291# (132.3 kg) | 273# (124.1 kg) | |||
WEIGHT: SHIPPING | 315# (143.2 kg) | 330# (150.0 kg) | 340# (154.7 kg) | 325# (147.7 kg) | ||||
ENGINE WEIGHT: | 58.0# (26.3 kg) | 70.5# (32.0 kg) | 72.5# (32.9 kg) | 60.0# (27.3 kg) | ||||
MAX. OPERATING SLOPE | 15° | 20° | 20° | 15° |
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UNIT SIZE: | OVERALL LENGTH: 82.5"(2.09 m) | OVERALL WIDTH | 32.0" (0.81m) OVERALL HEIGHT43" (1.09m) | |||||
Part No. 500264 |
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| Page 1 of 12 |
| Form No. F082704A |

5IN THE INTEREST OF SAFETY
BEFORE STARTING ENGINE, READ AND UNDERSTAND THE “ENTIRE OPERATOR'S MANUAL & ENGINE MANUAL.”
THIS SYMBOL MEANS WARNING OR CAUTION. DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.
WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
WARNING: DO NOT & /or damage to unit. | laws apply on federal lands. |
1.DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison.
2.DO NOT place hands or feet near moving or rotating parts.
3.DO NOT store, spill or use gasoline near an open flame, or devices such as a stove, furnace, or water heater which use a pilot light or devices which can create a spark.
4.DO NOT refuel indoors where area is not well ventilated. Outdoor refueling is recommended.
5.DO NOT fill fuel tank while engine is running. Allow engine to cool for 2 minutes before refueling. Store fuel in approved safety containers.
6.DO NOT remove fuel tank cap while engine is running.
7.DO NOT operate engine when smell of gasoline is present or other explosive conditions exist.
8.DO NOT operate engine if gasoline is spilled. Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated.
9.DO NOT transport unit with fuel in tank.
10.DO NOT smoke when filling fuel tank.
11.DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed before stopping.
13.DO NOT tamper with governor springs, governor links or other parts which may change the governed engine speed.
14.DO NOT tamper with the engine speed selected by the engine manufacturer.
15.DO NOT check for spark with spark plug or spark plug wire removed. Use an approved tester.
16.DO NOT crank engine with spark plug removed. If engine is flooded, place throttle in “FAST” position and crank until engine starts.
17.DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation. Use proper tools to service engine.
18.DO NOT operate engine without a muffler. Inspect periodically and replace, if necessary. If engine is equipped with muffler deflector, inspect periodically and replace, if necessary, with correct deflector.
19.DO NOT operate engine with an accumulation of grass, leaves, dirt or other combustible material in the muffler area.
20.DO NOT use this engine on any forest covered, brush covered, or grass covered unimproved land unless a spark arrester is installed on the muffler. The arrester must be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal
12. DO NOT run engine at excessive speeds. This may result in injury
6TABLE OF CONTENTS
SAFETY INSTRUCTIONS | 2 |
GENERAL SAFETY | 3 |
ASSEMBLY | 3 |
LIT. BAG & CONTROLS | 4 |
LABELS | 4 |
OPERATION | 5, 9 |
MAINTENANCE | 10 - 12 |
PARTS DRAWING & LIST | 6 - 8 |
TROUBLESHOOTING | 12 |
WARRANTY PROCEDURE | 12 |
Part No. 500264
7 | SOUND |
Sound tests conducted were in accordance with 2000/14/EEC and were performed on 2/21/2002 under the conditions listed:
NOTE: Sound power level listed is the highest value for any model in this manual. Please refer to serial plate on the unit for the sound power level for your model.
Sound level of 93 dBA at operator position
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| GENERAL CONDITION: | Sunny |
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| TEMPERATURE: | 80° F (25° C) |
106 dB |
| WIND SPEED: | 2 MPH (3.2 kmh) |
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| WIND DIRECTION: | South | |
(BC2402HE MODEL) | HUMIDITY: | 63.5 % | |
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| BAROMETRIC PRESSURE: | 29.98" Hg (761mm Hg) |
Page 2 of 12
21.DO NOT touch hot muffler, cylinder, or fins because contact may cause burns.
22.DO NOT run engine without air cleaner or air cleaner cover.
23.DO NOT operate during excessive vibration!
24.DO NOT leave machine unattended while in operation.
25.DO NOT park machine on a steep grade or slope.
WARNING: DO
1.ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING.
2.DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed.
3.DO pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury.
4.DO examine muffler periodically to be sure it is functioning effectively. A worn or leaking muffler should be repaired or replaced as necessary.
5.DO use fresh gasoline. Stale fuel can gum carburetor and cause leakage.
6.DO check fuel lines and fittings frequently for cracks or leaks. Replace if necessary
7.Follow engine manufacturer operating and maintenance instructions.
8.Inspect machine and work area before starting unit.
8VIBRATION
VIBRATION LEVEL 1.1g
Vibration levels at the operators handles were measured in the vertical, lateral, and longitudinal directions using calibrated vibration test equipment. Tests were performed on 05/19/95 under the conditions listed:
GENERAL CONDITION: | Sunny |
TEMPERATURE: | 72° F (22.2° C) |
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WIND SPEED: | 5 MPH (8.0 kmh) |
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WIND DIRECTION: | South West |
HUMIDITY: | 67 % |
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BAROMETRIC PRESSURE: | 30.06" Hg (763mm Hg) |
Form No. F082704A

9GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading owner's manual and engine manufacturer's manual.
Use of Ear Protection is recommended while operating this machine.
Use of Eye and Breathing protection is recommended when using this machine.
·DO NOT place hands or feet beneath cutting deck, near debris outlet or near any moving parts.
·DO NOT start engine or operate unit with bystanders in or near the work area.
·DO NOT start or operate machine with blade or drive clutch engaged.
·DO NOT operate during excessive vibration.
·DO NOT perform any maintenance or inspection until engine has been turned off and has come to a complete stop, and the spark plug has been removed
·DO NOT operate machine with guards removed.
·DO NOT use this machine for cutting areas containing rock, glass, string like material, wire, rags, cans, metal, or other nonorganic material.
·DO NOT operate this machine on slopes greater than specified on page 1.
·DO NOT operate machine near any hot or burning debris, or any toxic or explosive material.
·DO NOT allow children to operate this equipment.
10 ASSEMBLY
Read all safety and operating instructions before assembling or starting this unit.
PUT OIL IN ENGINE BEFORE STARTING.
DISCONNECT SPARK PLUG WIRE
BEFORE ASSEMBLING UNIT.
Your Billy Goat Brush Cutter is shipped from the factory in one carton, completely assembled except for the upper handle, and front guard bar.
NOTE: Electric start units are shipped without a battery. The battery bracket is designed to use CB18 series, C50 series, SC50 series, or MCB50 series dry or wet cell batteries with a 17.2 Ah minimum rating.
1.REMOVE unit from carton and allow upper handle (item 40) to lay on ground behind unit. Set guard bar(Item 31) to the side for now.
2.REMOVE hardware items 115, 117, 141, 143, & 144 from temporary storage positions on lower handle (items 51, & 52).
3.ATTACH upper handle to lower as shown below, and securely tighten all fasteners. For easy alignment of handles during installation, loosen the four screws that secure the lower handles. Line up and hand tighten all handle hardware before final tightening. Note: Be sure the engine starter rope is properly installed in the starter rope guide (item 145) before tightening the corresponding fasteners. NOTE: Be sure to tighten hardware that secures that handle braces (Item 5,6) to the transaxle.
4.REMOVE hardware items 102, 103, 117, 119, 124, 141, & 152 from temporary storage positions on deck and skid assy at front of unit (items 2, 155, & 156)
5.ATTACH guard bar(Item 31) to deck as shown below. Install the center bolts(Item 153) first, and install the bolts that fasten through the sides of the deck last. Securely tighten all fasteners. Note: Hardware items 117, 119, & 141 are used to secure both the front skid attachment and the sides of the guard bar. Be sure both are securely attached.
6.CONNECT spark plug wire to spark plug.
11 PACKING CHECKLIST
These items should be included in your carton. If any of these parts are missing, contact your dealer.
Literature
Assy
Engine
Manual
Per Model
Check
Handle Upper Assembly 500256
Check
Bar Guard WA 500235
Check
Literature Assy 500263
Check
Briggs & Stratton
Check
Honda(English)
Check
Honda W/Electric
Start (English)
Part No. 500264 | Page 3 of 12 | Form No. F082704A |

12 | LITERATURE ASSY P/N 500263 | 13 CONTROLS |
Throttle Control
Literature Checklist
Ty Wrap 900407
Qty: (4)
Check
Owner's
Manual
Check
Warranty
Card
| BRIGGS & | |||
| STRATTON | |||
| Briggs engines have a choke | |||
| type carburetor that is | |||
Owner's | operated by moving the | |||
Manual | throttle control to the full start | |||
500264 | position. See STARTING | |||
section, see page 5. | ||||
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| START |
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Warranty |
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Card |
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400972 |
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| STOP |
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HONDA
Honda engines have a separate choke lever that is operated by pulling back along with moving the throttle control to the full start position if necessary. See STARTING section, see page 5.
START
Pull to choke
STOP
14 INSTRUCTION LABELS
These labels should be included on your Brush Cutter. If any of these labels are damaged, replace them before putting this equipment into operation. Item and part numbers are given to help in ordering replacement labels..
| WARNING |
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| EXPLOSIVE FUEL | 400268 |
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| STOP ENGINE AND ALLOW T O |
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| COOL BEFORE REFUELING. |
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Label Do Not Fill While |
| 890254 | 900327 | ||
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Engine Is Hot |
| Label Ear Eye Breathing Item | Label Warning Guards | ||
Item 63 Part No.400268 |
| No. 188 Part No. 890254 | |||
| Item 185 Part No.900327 | ||||
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| DANGER |
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| 810736 |
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| Label Danger Flying | Label Read Owner's | |
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| Material Item 184 | ||
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| Manual Item No. 187 | ||
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| Part No.810736 | ||
Label Danger Keep Hands and | Part No. 890301 | ||||
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Feet Away |
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Item 180 PartNo.400424 |
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R | N 1 2 3 | 500177 | 500176 | ||
| Label Shift BC2400 |
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| Item No. 186 |
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| Part No. 500202 |
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| Label Clutch Blade | Label Clutch Drive | |
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| Item 192 | Item 191 | |
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| Part No.500177 | Part No.500176 |
15 ENGINE LABELS
Briggs & Stratton
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Read and follow Operating
Instructions before running engine.
Gasoline is flammable. Allow engine
to cool at least 2 minutes before fueling.
Engines emit carbon monoxide,
DO NOT run in enclosed area.
Honda
WHEELS MUST BE CHOCKED |
OR BLOCKED WHEN UNIT IS |
PARKED ON A SLOPE. |
500168 |
Label Chock Wheels Item No. 189 Part No. 500168
US DESIGN PATENT
NO: D386768
PART NO. 500279
Label Patent No
Item 190 Part No.500279
Part No. 500264 | Page 4 of 12 | Form No. F082704A |

16 OPERATION
INTENDED USE: This is not a lawn mower. The Brush Cutter is designed for cutting overgrown weeds, brush, and other types of organic growth to a height of
Like all mechanical tools, reasonable care must
be used when operating machine. Do not operate unit in areas where bystanders may be present.
Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check for damaged or worn blade, loose blade bolt, loose blade adapter key, loose engine or lodged foreign objects. Note: See parts list for proper blade bolt torque specifications. (See trouble shooting section on page 12).
16.1 STARTING
PUT OIL IN ENGINE BEFORE STARTING.
ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used.
Engine must be level when checking and filling oil and gasoline.
ENGINE SPEED: Controlled by throttle lever on the handle.
FUEL VALVE: Move fuel valve to "ON" position (when provided on engine).
CHOKE:
Briggs engines have a choke type carburetor that is operated by moving the throttle control to the full start position.
Honda engines have a separate choke lever that is operated by pulling back when starting. Push it back to its original position after the engine has started.
THROTTLE: Move remote throttle control to fast position. Pull starting rope to start engine.
ELECTRIC START: Choke the engine if necessary. Push and hole down on the rocker switch until engine starts, then release switch to run.
IF YOUR UNIT FAILS TO START:
See Troubleshooting on page 12.
16.2CUTTING OPERATION
To engage the blade, depress the operator's left hand control lever against operator's handle. The blade is disengaged by releasing this lever.(See Fig. 1.1) To engage the wheel drive, lift the operator's right hand control lever against operator's handle. The drive is disengaged by releasing this lever.(See Fig. 1.2) Ground speed can be varied by shifting gears as described on page 9. To begin cutting engage the blade lever, allow the blade to spin up to speed, and engage the wheel drive to begin moving forward into the material to be cut.
NOTE: Do not engage blade during transport between work sites. The blade should remain disengaged at all times when work is not being performed.
The best performance is achieved when cutting in dry conditions. If the deck becomes choked with grass or debris during operation, back unit off of debris allowing machine to clear itself and continue cutting, or shut the unit off and clear the clog by hand (See below). A drop in engine RPM or a noticeable change in engine sound is usually a good indicator of a clogged discharge or other interference.
Under most conditions cutting should be done in first or second gear. Third gear should be reserved for conditions where weeds and brush are thinned out or not as tall. The quality of the cut produced is directly related to the unit's ground speed during cutting. If the quality of the cut is not satisfactory (i.e. material left standing) you should shift into a lower gear during cutting. For improved control in confined areas, this machine can be pushed forward or backward by releasing the operator's clutch lever, placing the transaxle in neutral, and pushing the machine.
CLEARING A CLOGGED CUTTING DECK:
Turn engine off and wait for blade to stop completely. Disconnect spark plug wire. Wearing durable gloves, remove clog.
Danger, the clog may contain sharp materials. Reconnect spark plug wire.
BLADE CLUTCH
The Brush Cutter blade clutch is controlled by an operator presence control. To engage the blade, depress the operator's left hand control lever against operator's handle. The blade is disengaged by releasing this lever.(See Fig. 1.1)
NOTE: The blade clutch must be either fully engaged for cutting or fully disengaged to bring the blade to a stop. Do not operate the unit with the blade clutch partially engaged. Premature belt wear and clutch failure will result from improper operation of the clutch.
CAUTION: Use extreme care when operating the blade. Inspect the work area for foriegn objects that could cause damage to the unit or injure the operator if struck by the blade. Never operate the blade with bystanders in the work area.
| Lever Up |
| Disengages |
Handle | Clutch |
| Lever |
Lever
Down
Engages
Clutch
Fig. 1.1
Part No. 500264 | Page 5 of 12 | Form No. F082704A |

18 PARTS DRAWING
BC2402HE, BC2402H, BC2402IC,
BC2402ICE
Part No. 500264 | Page 6 of 12 | Form No. F082704A |

19 PARTSLIST | ITEM |
| BC2402HE |
| BC2402H |
| BC2402ICE |
| BC2402IC |
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NO. | DESCRIPTION | Part No | QTY | Part No | QTY | Part No | QTY | Part No | QTY | |
| 1 | Deck Assembly with labels | 500239 | 1 | 500239 | 1 | 500239 | 1 | 500239 | 1 |
| 2 | Deck WA BC2401 | 500266 | 1 | 500266 | 1 | 500266 | 1 | 500266 | 1 |
| 3 | Deflector Front BC2400 | 500125 | 1 | 500125 | 1 | 500125 | 1 | 500125 | 1 |
| 4 | Base Assembly with labels | 500240 | 1 | 500240 | 1 | 500240 | 1 | 500240 | 1 |
| 5 | Handle Brace Left | 500196 | 1 | 500196 | 1 | 500196 | 1 | 500196 | 1 |
| 6 | Handle Brace Right | 500200 | 1 | 500200 | 1 | 500200 | 1 | 500200 | 1 |
| 7 | Door Base Engine | 500233 | 1 | 500233 | 1 | 500233 | 1 | 500233 | 1 |
| 8 | Transaxle 3 SPD BC2400 | 500342 | 1 | 500342 | 1 | 500342 | 1 | 500342 | 1 |
| 9 | Pulley 5.0" OD ‘A’ Sec. | 830180 | 1 | 830180 | 1 | 830180 | 1 | 830180 | 1 |
| 10 | Belt Traction Drive | 500119 | 1 | 500119 | 1 | 500119 | 1 | 500119 | 1 |
| 11 | Plate Pivot Idler / Shifter | 500122 | 1 | 500122 | 1 | 500122 | 1 | 500122 | 1 |
| 12 | Shifter Pivot WA | 500169 | 1 | 500169 | 1 | 500169 | 1 | 500169 | 1 |
| 13 | Pulley Idler | 800260 | 1 | 800260 | 1 | 800260 | 1 | 800260 | 1 |
| 14 | Wheel & Tire 16" AG SP LH | 500343 | 1 | 500343 | 1 | 500343 | 1 | 500343 | 1 |
| 15 | Wheel & Tire 16" AG SP RH | 500344 | 1 | 500344 | 1 | 500344 | 1 | 500344 | 1 |
| 16 | Arm Idler WA | 500170 | 1 | 500170 | 1 | 500170 | 1 | 500170 | 1 |
| 17 | Cable Clutch Blade BC2400 | 500259 | 1 | 500259 | 1 | 500259 | 1 | 500259 | 1 |
| 18 | Cable Clutch Drive BC2400 | 500327 | 1 | 500327 | 1 | 500327 | 1 | 500327 | 1 |
| 19 | Bar Shift | 500121 | 1 | 500121 | 1 | 500121 | 1 | 500121 | 1 |
| 20 | Angle Support | 500127 | 1 | 500127 | 1 | 500127 | 1 | 500127 | 1 |
| 21 | Rod Link Shifter | 500144 | 1 | 500144 | 1 | 500144 | 1 | 500144 | 1 |
| 22 | Tube Shift With Grip | 500171 | 1 | 500171 | 1 | 500171 | 1 | 500171 | 1 |
| 23 | Clutch Brake | 500338 | 1 | 500338 | 1 | 500338 | 1 | 500338 | 1 |
| 24 | Grip 3/4 ID - Black | 610102 | 1 | 610102 | 1 | 610102 | 1 | 610102 | 1 |
| 25 | Tube Pointer | 500184 | 1 | 500184 | 1 | 500184 | 1 | 500184 | 1 |
| 26 | Plate Mount Idler WA | 500228 | 1 | 500228 | 1 | 500228 | 1 | 500228 | 1 |
| 27 | Pulley Idler 4.5" OD X 3/8 | 500270 | 1 | 500270 | 1 | 500270 | 1 | 500270 | 1 |
| 28 | Hub Cap | 900486 | 2 | 900486 | 2 | 900486 | 2 | 900486 | 2 |
| 29 | Belt Blade Drive | 500237 | 1 | 500237 | 1 | 500237 | 1 | 500237 | 1 |
| 30 | Spacer Spindle BC2401 | 500232 | 1 | 500232 | 1 | 500232 | 1 | 500232 | 1 |
| 31 | Bar Guard WA BC2401 | 500235 | 1 | 500235 | 1 | 500235 | 1 | 500235 | 1 |
| 32 | Bushing Shifter | 500130 | 1 | 500130 | 1 | 500130 | 1 | 500130 | 1 |
| 33 | Washer Hub Cap | 850237 | 2 | 850237 | 2 | 850237 | 2 | 850237 | 2 |
| 34 | Spindle WA BC2400 | 500174 | 1 | 500174 | 1 | 500174 | 1 | 500174 | 1 |
| 35 | Bearing 7/8" ID Sealed Press | 500101 | 2 | 500101 | 2 | 500101 | 2 | 500101 | 2 |
| 36 | Shaft Drive Blade | 500107 | 1 | 500107 | 1 | 500107 | 1 | 500107 | 1 |
| 37 | Spacer Spindle Bearing | 500115 | 1 | 500115 | 1 | 500115 | 1 | 500115 | 1 |
| 38 | Pulley 7" OD x 7/8" BORE | 500253 | 1 | 500253 | 1 | 500253 | 1 | 500253 | 1 |
| 39 | Lever Control Blade | 500312 | 1 | 500312 | 1 | 500312 | 1 | 500312 | 1 |
| 40 | Handle Upper BC2400 | 1 | 1 | 1 | 1 | ||||
| 41 | Grip Handle 1 ID x 7.5 | 500267 | 2 | 500267 | 2 | 500267 | 2 | 500267 | 2 |
| 42 | Lever Control Clutch | 500142 | 1 | 500142 | 1 | 500142 | 1 | 500142 | 1 |
| 43 | Bushing Lever Control | 500152 | 4 | 500152 | 4 | 500152 | 4 | 500152 | 4 |
| 44 | Fitting Mount Cable | 500187 | 2 | 500187 | 2 | 500187 | 2 | 500187 | 2 |
| 45 | Engine 13 HP Honda GXV390 Electric Start | 500333 | 1 | - | - | - | - | - | - |
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| Engine 13 HP Honda GXV390 | - | - | 500334 | 1 | - | - | - | - |
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| Engine 13 HP OHV B & S | - | - | - | - | - | - | 520046 | 1 |
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| Engine 13 HP OHV Briggs Electric Start | - | - | - | - | 520039 | 1 | - | - |
| 46 | Pulley Drive Traction BC | 500238 | 1 | 500238 | 1 | 500238 | 1 | 500238 | 1 |
| 47 | Spacer Engine WA 2401 | 500262 | 1 | 500262 | 1 | 500262 | 1 | 500262 | 1 |
| 48 | Control Throttle BC2400 | 500213 | 1 | 500213 | 1 | 500213 | 1 | 500213 | 1 |
| 49 | Nut Lock | 8161042 | 1 | 8161042 | 1 | 8161042 | 1 | 8161042 | 1 |
| 50 | Blade 24" BC2400 | 500210 | 1 | 500210 | 1 | 500210 | 1 | 500210 | 1 |
| 51 | Handle Lower RH BC2400 | 500140 | 1 | 500140 | 1 | 500140 | 1 | 500140 | 1 |
| 52 | Handle Lower LH BC2400 | 500141 | 1 | 500141 | 1 | 500141 | 1 | 500141 | 1 |
| 53 | Adapter Blade WA | 500191 | 1 | 500191 | 1 | 500191 | 1 | 500191 | 1 |
| 54 | Washer Friction Blade | 500108 | 1 | 500108 | 1 | 500108 | 1 | 500108 | 1 |
| 55 | Guard Hand BC2401 | 500339 | 2 | 500339 | 2 | 500339 | 2 | 500339 | 2 |
| 56 | Screwcap 8x3/8 HWH Type B | 100121 | 2 | 100121 | 2 | 100121 | 2 | 100121 | 2 |
| 100 |
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| 101 | Bolt Carraige 1/4 - 20 x 3/4 | 8024021 | 4 | 8024021 | 4 | 8024021 | 4 | 8024021 | 4 |
| 102 | Nut Lock 1/4 - 20 | *8160001 | 13 | *8160001 | 13 | *8160001 | 12 | *8160001 | 12 |
| 103 | Screw Cap 5/16 - 18 x 1 1/4 | *8041029 | 13 | *8041029 | 13 | *8041029 | 13 | *8041029 | 13 |
| 104 | Washer Lock 5/16 split | *8177011 | 11 | *8177011 | 11 | *8177011 | 11 | *8177011 | 11 |
| 105 | Plate Impeller Washer | 850443 | 1 | 850443 | 1 | 850443 | 1 | 850443 | 1 |
| 106 | Screw Cap | 500269 | 1 | 500269 | 1 | 500269 | 1 | 500269 | 1 |
| 107 | SCREWCAP | *8041028 | 9 | *8041028 | 9 | *8041028 | 9 | *8041028 | 9 |
| 108 | Screw Cap 5/16 - 18 x 2 3/4 | *8041035 | 6 | *8041035 | 6 | *8041035 | 6 | *8041035 | 6 |
| 109 | Bolt Carraige 5/16 - 18 x 3/4 | 8024039 | 2 | 8024039 | 2 | 8024039 | 2 | 8024039 | 2 |
| 110 | Washer Flat 1/2" | 900230 | 1 | 900230 | 1 | 900230 | 1 | 900230 | 1 |
| 111 | Pin Cotter 3/32 x 3/4" | *8197016 | 1 | *8197016 | 1 | *8197016 | 1 | *8197016 | 1 |
Part No. 500264 | Page 7 of 12 | Form No. F082704A |

| Item | Description | BC2402HE | Qty. | BC2402H | Qty. | BC2402ICE | Qty. | BC2402IC | Qty. | |
19 | No. |
| Part No. |
| Part No. |
| Part No. |
| Part No. |
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112 | Bolt Shoulder 1/2 x 1 | 500114 | 1 | 500114 | 1 | 500114 | 1 | 500114 | 1 | ||
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| 113 | Nut Lock | *8160003 | 3 | *8160003 | 3 | *8160003 | 3 | *8160003 | 3 | |
| 114 | Bolt Idler | 800888 | 1 | 800888 | 1 | 800888 | 1 | 800888 | 1 | |
| 115 | Screw Cap 5/16 x 2" | *8041032 | 2 | *8041032 | 2 | *8041032 | 2 | *8041032 | 2 | |
| 116 | Nut Jam 5/16 - 18 | *8142002 | 2 | *8142002 | 2 | *8142002 | 2 | *8142002 | 2 | |
| 117 | Nut Lock 5/16 - 18 | *8160002 | 28 | *8160002 | 28 | *8160002 | 30 | *8160002 | 30 | |
| 118 | Bolt Carraige 5/16 - 18 x 1 | *8024040 | 6 | *8024040 | 6 | *8024040 | 6 | *8024040 | 6 | |
| 119 | Screw Cap 5/16 x 1 1/2 | *8041030 | 4 | *8041030 | 4 | *8041030 | 4 | *8041030 | 4 | |
| 120 | Washer 3/8 FC | *8171004 | 1 | *8171004 | 1 | *8171004 | 1 | *8171004 | 1 | |
| 121 | Terminal Piggyback 3/16 | 890010 | 1 | 890010 | 1 | - | - | - | - | |
| 122 | Screw Cap 1/4 - 28 x 1/2 GR5 | 850408 | 1 | 850408 | 1 | 850408 | 1 | 850408 | 1 | |
* Denotes | 123 | Washer Lock 5/16 external tooth | 8181008 | 1 | 8181008 | 1 | 8181008 | 1 | 8181008 | 1 | |
standard | 124 | Washer 1/4 FC | *8171002 | 5 | *8171002 | 5 | *8171002 | 5 | *8171002 | 5 | |
hardware item, | 125 | Screw Self Tap 5/16 | *8123128 | 1 | *8123128 | 1 | *8123128 | 1 | *8123128 | 1 | |
126 | Pin Hair Cotter | 900471 | 2 | 900471 | 2 | 900471 | 2 | 900471 | 2 | ||
that may be | |||||||||||
127 | Washer 5/16 SAE | *8172008 | 2 | *8172008 | 2 | *8172008 | 2 | *8172008 | 2 | ||
purchased | |||||||||||
128 | Pin Cotter 3/32 x 3/4 | 8197016 | 1 | 8197016 | 1 | 8197016 | 1 | 8197016 | 1 | ||
locally. | 129 | Washer 3/4 SAE | *8172015 | 2 | *8172015 | 2 | *8172015 | 2 | *8172015 | 2 | |
| 130 | Washer 0.765 x 1.250 x 0.060 | 850238 | 2 | 850238 | 2 | 850238 | 2 | 850238 | 2 | |
| 131 | Spacer Engine | 830113 | 1 | 830113 | 1 | 830113 | 1 | 830113 | 1 | |
| 132 | Ring Snap 0.750 | 850230 | 2 | 850230 | 2 | 850230 | 2 | 850230 | 2 | |
| 133 | Key 3/16 x 2 1/8 | 9201087 | 2 | 9201087 | 2 | 9201087 | 2 | 9201087 | 2 | |
| 134 | Spindle Assembly Complete | 500242 | 1 | 500242 | 1 | 500242 | 1 | 500242 | 1 | |
| 135 | Screw Cap 7/16 - 20 x 1 1/4 GR8 | 800554 | 1 | 800554 | 1 | 800554 | 1 | 800554 | 1 | |
| 136 | Washer 1.25 x 0.882 x 0.125 | 500182 | 1 | 500182 | 1 | 500182 | 1 | 500182 | 1 | |
| 137 | Ty Wrap | 900407 | 4 | 900407 | 4 | 900407 | 4 | 900407 | 4 | |
| 138 | Key Sq 3/16 x 5/8 | 9201072 | 2 | 9201072 | 2 | 9201072 | 2 | 9201072 | 2 | |
| 139 | Screw Cap 7/16 - 20 x 2 GR8 | 500188 | 1 | 500188 | 1 | 500188 | 1 | 500188 | 1 | |
| 140 | Washer Lock 7/16 Tw. Tooth | 850132 | 3 | 850132 | 3 | 850132 | 3 | 850132 | 3 | |
| 141 | Washer 5/16 FC | *8171003 | 27 | *8171003 | 27 | *8171003 | 23 | *8171003 | 23 | |
| 142 | Bracket Clutch Cable Guard | 500321 | 1 | 500321 | 1 | 500321 | 1 | 500321 | 1 | |
| 143 | Screw Cap 5/16 - 18 x 1 3/4 | *8041031 | 7 | *8041031 | 7 | *8041031 | 9 | *8041031 | 9 | |
| 144 | Screw Cap 5/16 - 18 x 2 1/2 | *8041034 | 1 | *8041034 | 1 | *8041034 | 1 | *8041034 | 1 | |
| 145 | Guide Rope | 830533 | 2 | 830533 | 2 |
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| 146 | Grip Lever | 500181 | 2 | 500181 | 2 | 500181 | 2 | 500181 | 2 | |
| 147 | Label Start/Stop Toggle | 500329 | 1 |
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| 148 | Screwcap | 8041026 | 1 | 8041026 | 1 | 8041026 | 1 | 8041026 | 1 | |
| 149 | Guide Belt LH | 500230 | 1 | 500230 | 1 | 500230 | 1 | 500230 | 1 | |
| 150 | Guide Belt RH | 500231 | 1 | 500231 | 1 | 500231 | 1 | 500231 | 1 | |
| 151 | Screw Cap 5/16 - 24 x 1 | *400164 | 2 | *400164 | 2 | *400164 | 2 | *400164 | 2 | |
| 152 | Screw Cap 1/4 - 20 x 1 1/4 | *8041007 | 3 | *8041007 | 3 | *8041007 | 3 | *8041007 | 3 | |
| 153 | Screw Cap 1/4 - 20 x 2 3/4 | *8041013 | 1 | *8041013 | 1 | *8041013 | 1 | *8041013 | 1 | |
| 154 | Screwcap | *8041010 | 2 | *8041010 | 2 | *8041010 | 2 | *8041010 | 2 | |
| 155 | Skid RH BC | 500291 | 1 | 500291 | 1 | 500291 | 1 | 500291 | 1 | |
| 156 | Skid LH BC | 500292 | 1 | 500292 | 1 | 500292 | 1 | 500292 | 1 | |
| 157 | Switch Box Assy BC | 500318 | 1 | 500283 | 1 | 500283 | 1 | 500283 | 1 | |
| 158 | Switch Toggle | 500307 | 1 | 500281 | 1 | 500307 | 1 | 500281 | 1 | |
| 159 | Harness Assy | 500306 | 1 | 890442 | 1 | 520118 | 1 | 890442 | 1 | |
| 160 | Bushing Strain Relief | 500282 | 1 | 500282 | 1 | 500282 | 1 | 500282 | 1 | |
| 161 | Label Throttle | 810656 | 1 | 810656 | 1 | 810656 | 1 | 810656 | 1 | |
| 162 | Cable Battery Red W/Charge | 500304 | 1 | - | - | 520111 | - | - | - | |
| 163 | Cable Battery Black 10" | 790133 | 1 | - |
| 790133 | 1 | - | - | |
| 164 | Bracket Battery Rear | 500347 | 1 | - | - | 500347 | 1 | - | - | |
| 165 | Strap Hold Down | 790303 | 1 | - | - | 790303 | 1 | - | - | |
| 166 |
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| 167 |
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| 168 |
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| 169 | Label Hot Engine | 400268 | 1 | 400268 | 1 | 400268 | 1 | 400268 | 1 | |
| 170 | Bolt Shoulder 5/16 x 1 1/2 | 500340 | 2 | 500340 | 2 | 500340 | 2 | 500340 | 2 | |
| 180 | Label OPEI | 400424 | 2 | 400424 | 2 | 400424 | 2 | 400424 | 2 | |
| 184 | Label Flying Debris | 810736 | 1 | 810736 | 1 | 810736 | 1 | 810736 | 1 | |
| 185 | Label Guards | 900327 | 2 | 900327 | 2 | 900327 | 2 | 900327 | 2 | |
| 186 | Label Shift BC2400 | 500202 | 1 | 500202 | 1 | 500202 | 1 | 500202 | 1 | |
| 187 | Label Read | 890301 | 1 | 890301 | 1 | 890301 | 1 | 890301 | 1 | |
| 188 | Label Ear Eye Breathe | 890254 | 1 | 890254 | 1 | 890254 | 1 | 890254 | 1 | |
| 189 | Label Chock Wheels | 500168 | 1 | 500168 | 1 | 500168 | 1 | 500168 | 1 | |
| 190 | Label Patent No | 500279 | 1 | 500279 | 1 | 500279 | 1 | 500279 | 1 | |
| 191 | Label Clutch Drive | 500176 | 1 | 500176 | 1 | 500176 | 1 | 500176 | 1 | |
| 192 | Label Clutch Blade | 500177 | 1 | 500177 | 1 | 500177 | 1 | 500177 | 1 | |
| 193 | Plate Choke Mount BC | 500325 | 1 | 500325 | 1 |
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| 194 | Screw Machine | 430248 | 1 | 430248 | 1 |
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| 195 | Control Cable Choke BC | 500326 | 1 | 500326 | 1 |
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| 196 | Ring Retaining External 3/4 | 520176 | 1 | 520176 | 1 | 520176 | 1 | 520176 | 1 |
Part No. 500264 | Page 8 of 12 | Form No. F082704A |

16 OPERATIONcontinued
16.3 PROPULSION | 16.6 | STORAGE |
This Brush Cutter is
GROUND SPEED can be varied by selecting a higher or lower gear using the gear shift lever at the rear of the machine(See Fig. 2), or by changing the engine rpm. To shift the Brush Cutter into reverse, release all controls and rotate the shift lever to the left, when the lever stops lift it up and continue to turn it to the left until it stops again.
Under most conditions cutting should be done in first or second gear. Third gear should be reserved for conditions where weeds and brush are thinned out or not as tall. The quality of the cut produced is directly related to the unit's ground speed during cutting. If the quality of the cut is not satisfactory (i.e. material left standing) you should shift into a lower gear during cutting. For improved control in confined areas, this machine can be pushed forward or backward by releasing the operator's clutch lever, placing the transaxle in neutral, and pushing the machine.
Lever Up
Handle Engages
Clutch
Lever
Fig. 1.2
Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as follows:
Be sure engine is cool. Do not smoke. Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Run engine until fuel tank is empty and engine runs out of gasoline.
NOTE: Fuel stabilizer (such as
CAUTION: Wheels must be chocked or blocked when unit is parked on a slope.
SHIFT LEVER
R N 1 2 3
Fig. 2
16.4CUTTING HEIGHT ADJUSTMENT
Cutting height can be adjusted to allow a 1” lower cutting height. This is particularly useful for cutting grasses that lay over when over grown. (i.e. Bermuda, Johnson, etc.)
Note: When cutting brush and normal field grasses it is strongly recommended that you operate your brush cutter at the standard (top) cutting height.
16.5HANDLING & TRANSPORTING:
Using three people to lift machine is recommended. Lift holding the handle and front guard for deck. Secure in place during transport.
Never lift the unit with the engine running.
ENGINE
When servicing engine refer to specific manufacturers engine owner's manual. All engine warranty is covered by the specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available for reference(See table page 11). If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization.
Briggs & Stratton:
American Honda:
Part No. 500264 | Page 9 of 12 | Form No. F082704A |

17 MAINTENANCE
Use only a qualified mechanic for any adjustments, disassembly or any kind of repair .
WARNING: TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COME TO A COMPLETE STOP.
DISCONNECT SPARK PLUG WIRE
BEFORE SERVICING UNIT.
RECONNECT SPARK PLUG WIRE, AND ALL
GUARDS BEFORE STARTING ENGINE.
WHEN POWER WASHING, DO NOT SPRAY
DIRECTLY ON THE BLADE CLUTCH.
Note: Blade, and drive belts are normal wear items. These should be inspected on a regular basis and replaced if worn.
Tip: To prevent wheels from seizing to axles remove them once per season and coat the axles with
17.1BLADE REMOVAL / SHARPENING
NOTE: When sharpening the blade it is a good idea to check the balance of the blade. A properly balanced blade will increase life of the bearings and other components.
Tools required: 5/8 inch socket, torque wrench, adequate support.
1. Disconnect spark plug wire.
2.Support front of unit to allow access to the blade. Note: Unit is heavy. Be sure support is adequate to prevent personal injury.
3.Block the blade to prevent it from rotating during removal.
4.Remove the blade bolt (Item 139), lockwasher (140), and large friction washer (54).
5.Remove the blade (50) and, replace or sharpen the blade.
NOTE: When replacing the blade use only B.G.I. Part no. 500210.
6.Replace the blade using all fasteners in the exact order they were removed. Torque blade screw to 60
17.2BELT REPLACEMENT
When replacing one belt the other should be inspected for wear and replaced if worn. It is good practice to change both belts when either is worn beyond use. Use only original equipment belts for replacement. Billy Goat uses only premium quality, kevlar corded and coated belts in your unit. Substitute belts do not meet the design and performance requirements for your unit , and will greatly reduce machine performance and belt life.
TRANSAXLE DRIVE BELT
Tools required: 1/2 inch socket, 1/2 inch universal extension bar, pry bar or long screw driver, adequate support for machine.
1.Disconnect spark plug wire.
2.Support rear of unit to allow access to underside of the machine towards the rear. Note: Unit is heavy. Be sure support is adequate to prevent personal injury.
3.Loosen but do not remove the two nuts (116) holding the plate mount idler (item 26) in place. This will release the tension on the blade drive belt (29). NOTE: It may be necessary to apply some force to the pulley to slide it over from it’s tight position and release the belt.
4.Working from the underside of the machine, loosen but do not remove the four screws (103) holding the two belt guides(Items 149 & 150) in place next to the crankshaft drive pulley (9) at the rear of the machine. This will loosen the belt guides(Items 149 & 150) and allow them to move to the side. NOTE: This step requires the use of a universal joint or universal extension bar to reach the screws(103) holding the belt guide(149). If universal joint is not available you may remove the “neutral stop bolt”(Item 115) and associated nuts (116 & 117) to allow the idler arm to swing back and allow access to the screws(103) holding the belt guide(149).
5.With the guides loose slip the transaxle drive belt(Item 10) out of the groove on the drive pulley and down past the pulley.
6.Slip the old belt(10) up and over the pulley on the transaxle (Item 9) and remove belt from machine.
7.Install new belt in groove on transaxle pulley(Item 9) and slip into groove on transaxle drive pulley(46).
8.Tighten four screws(103) to secure belt guides(149 & 150) in place. Note: With clutch levers engaged, be sure belt guides do not touch belts after installation.
9.Reconnect spark plug wire.
WHEEL DRIVE CLUTCH ADJUSTMENT
As the belt wears, adjustments may be required to maintain proper control cable tension, and clutch engagement. If the belt begins slipping or squealing during normal operation it may require an adjustment to increase the clutch cable (item 18) tension. A properly adjusted wheel drive clutch should require a minimum of 3 lbs. of force to completely depress the end of the clutch lever. Clutch cable tension adjustment is located at the back of the engine base. To increase tension adjust the cable so that more of the adjusting barrell is exposed on the outside of the machine. To decrease tension adjust the barrell in the opposite direction. When replacing a belt be sure to check that it is properly tensioned.
BLADE DRIVE BELT
Tools required: 1/2 inch socket, 1/2 inch universal extension bar, pry bar or long screw driver, adequate support for machine.
1.Disconnect spark plug wire.
2.Support rear of unit to allow access to underside of the machine towards the rear. Note: Unit is heavy. Be sure support is adequate to prevent personal injury.
3.Remove the two screws (103) and washers (141) holding the engine base door (7), and remove the door.
4.Loosen but do not remove the two nuts (116) holding the plate mount idler (item 26) in place. This will release the tension on the blade drive belt (29). NOTE: It may be necessary to apply some force to the pulley to slide it over from it’s tight position and release the belt.
5.Working from the underside of the machine, loosen but do not remove the four screws (103) holding the two belt guides(Items 149 & 150) in place next to the crankshaft drive pulley (9) at the rear of the machine.
Part No. 500264 | Page 10 of 12 | Form No. F082704A |